Komatsu 730E-10 Dump Truck Operation & Maintenance Manual CEAM034506 – PDF DOWNLOAD

Description

Komatsu 730E-10 Dump Truck Operation & Maintenance Manual CEAM034506 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Komatsu 730E-10 Dump Truck Operation & Maintenance Manual CEAM034506 – PDF DOWNLOAD

Contents 3
INTRODUCTION 7
Foreword 8
Safety Alert Symbol and Signal Words 9
Basic Machine Introduction 10
Visibility 11
Noise And Vibration 14
Exhaust Gas Regulations 16
Declaration of Conformity 17
Komatsu Machine Operator Privacy Policy 18
Product Information 21
SAFETY 25
Safety Labels 26
Locations of Safety Labels 27
Illustrations of Safety Labels 29
General Precautions Common to Operation and Maintenance 43
Preparations for Safe Operation 43
Fire and Explosion Prevention 44
Precautions When Getting On or Off the Machine 45
Precautions for Cab and Working Around Machine 47
Precautions for Diesel Exhaust Fluid (DEF) 48
Operation Precautions 51
Precautions at Jobsite 51
Precautions in Starting Engine 52
Precautions During Operation 53
Maintenance Precautions 56
Precautions Before Inspection and Maintenance 56
Precautions During Inspection and Maintenance 59
OPERATION 67
Visual Overview of Machine 68
Machine Components – Front And Rear Views 68
Machine Components – Inside Frame View 69
Machine Components – Left Side View 70
Machine Components – Right Side View 71
Exterior Lights 72
Cab Interior View 74
Steering Wheel and Controls 75
Pedals 77
Center Console Controls 78
Instrument Panel Gauges 83
Instrument Panel Indicator Lamps 86
Instrument Panel Switches 92
Heater and Air Conditioner Controls 96
Seat Heater/Ventilation System (HVS) 100
Retractable Ladder Operations 101
Radio Operations 103
AM/FM RADIO / MP3 / USB / iPOD™ / AUX PLAYER 103
USB Connection Port 103
Phone/Bluetooth Button 103
Digital Display 104
DISP (Display) Button 104
SRC/PWR/ESC (Source/Power/Escape) Button 104
Volume Knob/OK Button 104
NEXT Button 104
PREV (Previous) Button 104
Preset Buttons 105
RDM (Random) Button 105
RPT (Repeat) Button 105
Mute/Play/Pause Button 105
Browse Button 105
SCAN/ASCN (Scan/Autoscan) Button 105
Auxiliary Jack Port 106
KomVision 107
KomVision Monitor Panel 108
KomVision Monitor Display 110
KomVision Object Detection 114
Cab Connectors 117
Vehicle Information Display (VID) Panel 118
Digital Display Operations 119
Digital Display Menus 120
KOMTRAX 126
Payload Meter IV 128
Payload Meter IV Communication Module 129
Payload Lights/Scoreboard 129
Haul Cycle 130
Payload Calculations 132
Clean Truck Tare 133
Viewing and Downloading Data 134
Battery Disconnect Switches 137
Ground Level Shutdown Switch 138
Preparations Before Operating the Machine 139
Walk-Around Inspection 139
Zone 1: In Front of Left Front Tire 140
Zone 2: Behind Left Front Tire 141
Zone 3: In Front of Left Rear Tires 141
Zone 4: Rear of Truck 142
Zone 5: In Front of Right Rear Tires 142
Zone 6: Behind Right Front Tire 143
Zone 7: In Front of Right Front Tire 143
Zone 8: Front of Truck 143
Zone 9: Decks and Cab 144
Pre-Shift Brake Tests 145
Emergency Steering Test 148
Adjusting the Mirrors 150
Adjusting the Cab Seat 151
Seat Adjustment Controls, Earlier Models 152
Seat Adjustment Controls, Later Models 156
KomVision Start-Up Inspection 159
Starting the Engine 161
Checks After Starting the Engine 162
Operating the Machine 163
Traveling on a Haul Road 163
Initial Propulsion on a Grade 163
Retarding on a Grade 164
Dynamic Retarding Operation 164
Loading the Dump Body 164
Overload Speed Limit Function 164
Dumping the Load 165
Shutting Down the Machine 167
Disabled Machine Operations 168
Stopping the Machine After Loss of Power 168
Dumping the Load From a Disabled Machine 168
Towing a Disabled Machine 169
Enabling the Steering and Braking Circuits 170
Releasing the Parking Brake 171
Towing Procedure 171
Jump Starting a Disabled Machine 172
Engine Emissions After-Treatment System Operations 174
MAINTENANCE 177
Rules for Maintenance 178
Recommended Fuel, Coolant, and Lubricant 179
Lubrication Chart 180
Oil Clinic Inspection 181
Remote Fill Service Centers 182
Torque Specifications 183
Maintenance Schedule 190
Wheel Motor Maintenance Intervals 190
Engine Maintenance Intervals 190
Safety Critical Parts 190
Maintenance Schedule Table 191
Maintenance Procedures as Required 193
Replace Engine Air Cleaner Filter Elements 193
Maintain Correct Hydraulic Oil Level 194
Maintain Correct Coolant Level 195
Replace Autolube Filter Element 197
Fuses, Diodes and Relays 197
Maintenance For First 500 Hours 208
Initial 50 Hours Maintenance 208
Initial 100 Hours Maintenance 208
Initial 250 Hours Maintenance 208
Initial 500 Hours Maintenance 208
Every 250 Hours Maintenance 209
Clean Cab External Air Filter 210
Lubricate Pump Driveshaft 210
Collect Wheel Motor Oil Sample 210
Collect Hydraulic Oil Sample 211
Check Automatic Lubrication (Autolube) System 212
Check Retractable Ladder 213
Every 500 Hours Maintenance 214
Clean HVAC Recirculation Air Filter 215
Clean A/C Condenser 215
Check A/C Drain Hose 215
Lubricate Pedals 216
Clean Control Cabinet Interior 216
Check Tie Rod 216
Check Engine Air Intake Piping 217
Check Dump Body Up and Hoist Limit Switches 217
Replace Hydraulic Tank Breather Elements 218
Cooling System Service 218
Fuel System Service 219
Check Automatic Lubrication (Autolube) System Pump Oil Level 221
Every 1000 Hours Maintenance 222
Change Hydraulic Oil 222
Replace Hydraulic Filter Elements 223
Replace DEF System Filters 225
Lubricate Retractable Ladder 225
Check Dump Body Pads 226
Check/Lubricate Hoist Lever 226
Check Cab Seat Suspension 226
Every 2000 Hours Maintenance 227
Change Automatic Lubrication (Autolube) System Pump Oil 227
Every 2500 Hours Maintenance 228
Change Front Wheel Hub Oil 228
Lubricate Electronic Fan Clutch 228
Every 3000 Hours Maintenance 230
Every 5000 Hours Maintenance 231
Check Engine Air Cleaner Vacuator Valves 231
Check Steering Wheel Retaining Nut 232
Every 6500 Hours Maintenance 233
Lubricate Traction Alternator Bearing 233
SPECIFICATION 235
Specifications: 730E-10 236

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DESCRIPTION:

Komatsu 730E-10 Dump Truck Operation & Maintenance Manual CEAM034506 – PDF DOWNLOAD

SERIAL NUMBERS 730E-10 A50002 and up
ENGINE 16V159

FOREWORD:

• The operation and maintenance manual explains the operation, methods of inspection and maintenance for this
  machine that must be obeyed to use this machine safely. Most accidents are caused by the failure to follow
  fundamental safety rules for the operation and maintenance of machines.
• The precautions in this manual must be followed at all times. Accidents can be prevented by knowing conditions
  ahead of time that may cause a hazard when performing operation and maintenance.
  Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used.
• Therefore, the safety messages in this manual and on the machine may not include all possible safety
  precautions. If you carry out any operation, inspection or maintenance under conditions not described in this
  manual, understand it is your responsibility to take the necessary precautions to ensure safety. In no event
  should you or others engage in prohibited uses or actions described in this manual.

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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