Komatsu 730E-2 Dump Truck Shop Manual CEBM010800 – PDF DOWNLOAD

Description

Komatsu 730E-2 Dump Truck Shop Manual CEBM010800 – PDF DOWNLOAD

FILE DETAILS:

Komatsu 730E-2 Dump Truck Shop Manual CEBM010800 – PDF DOWNLOAD

Language : English
Pages :832
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Komatsu 730E-2 Dump Truck Shop Manual CEBM010800 – PDF DOWNLOAD

SERIAL NUMBER A30133 – A30180and up 

FOREWORD

This Shop Manual is written for use by the service technician and is designed to help the technician become fully knowledgeable of the truck and all its systems in order to keep it running and in production. All maintenance personnel should read and understand the materials in this manual before performing maintenance and/or operational checks on the truck.

• All safety notices, warnings and cautions should be understood and followed when accomplishing repairs on the truck. The first section covers component descriptions, truck specifications and safe work practices, as well as other general information. The major portion of the manual pertains to disassembly, service and reassembly. Each major serviceable area is dealt with individually.
• For example: The disassembly, service and reassembly of the radiator group is discussed as a unit. The same is true of the engine and engine accessories, and so on through the entire mechanical detail of the truck. Disassembly should be carried only as far as necessary to accomplish needed repairs.
• The illustrations used in this manual are, at times, typical of the component shown and may not necessarily depict a specific model.
• This manual shows dimensioning of U.S. standard and metric (SI) units throughout and all references to “Right”, “Left”, “Front”, or “Rear” are made with respect to the operator’s normal seated position, unless specifically stated otherwise.
  Standard torque requirements are shown in torque charts in the general information section and individual torques are provided in the text in bold face type, such as 100 ft.lbs. (135 N.m) torque. All torque specifications have ± 10% tolerance unless otherwise specified.
• A Product Identification plate is normally located on the truck frame in front of the right side front wheel and designates the Truck Model Number, Product Identification Number (vehicle serial number), and Maximum G.V.W. (Gross Vehicle Weight) rating.
• The KOMATSU Haulpak Truck Model designation consists of three numbers and one letter (i.e. 730E). The three numbers represent the basic truck model. The letter “M” designates a Mechanical drive and the letter “E” designates an Electrical propulsion system.
• The Product Identification Number (vehicle serial number) contains information which will identify the original manufacturing bill of material for this unit. This complete number will be necessary for proper ordering of many service parts and/or warranty consideration.

TABLE OF CONTENTS:

Komatsu 730E-2 Dump Truck Shop Manual CEBM010800 – PDF DOWNLOAD

SERIAL NUMBER A30133 – A30180and up 

MAIN MENU 0
COVER 1
FOREWARD 4
CONTENTS 6
A GENERAL INFORMATION 8
TRUCK COMPONENT DESCRIPTION & SPECIFICATIONS 10
GENERAL SAFETY AND TRUCK OPERATION 14
WARNINGS AND CAUTIONS 38
CHARTS AND TABLES 46
STORAGE PROCEDURES 52
B STRUCTURES 72
STRUCTURAL COMPONENTS 74
GRILLE AND HOOD 74
LADDERS 75
DECKS 75
RIGHT DECK AND COMPONENTS 75
LEFT DECK 75
DUMP BODY 78
INSTALLATION 78
REMOVAL 78
BODY PADS 79
BODY GUIDE 80
BODY SLING 80
BODY POSITION INDICATOR 80
ROCK EJECTORS 81
HOIST LIMIT SWITCHES 81
FUEL TANK 82
REMOVAL 82
INSTALLATION 83
CLEANING 83
VENT 83
FUEL GAUGE SENDER 83
C ENGINE, FUEL, COOLING, AND AIR CLEANER 84
POWER MODULE 86
REMOVAL 86
INSTALLATION 90
COOLING SYSTEM 92
RADIATOR 92
REMOVAL 92
SERVICE 93
INSTALLATION 93
RADIATOR FILL PROCEDURE 94
COOLING SYSTEM TROUBLESHOOTING 95
POWER TRAIN 96
ALTERNATOR REMOVAL AND INSTALLATION PROCEDURE 96
REMOVAL 96
ENGINE / ALTERNATOR MATING 98
ALTERNATOR MEASUREMENT 98
ENGINE END PLAY MEASUREMENT 99
DETERMINING SHIM REQUIREMENTS 99
INSTALLATION100
ENGINE102
REMOVAL102
INSTALLATION102
AIR CLEANERS104
FILTER ELEMENT REPLACEMENT104
MAIN FILTER ELEMENT CLEANING106
PRECLEANER SECTION107
D ELECTRIC SYSTEM (24 VDC, NON-PROPULSION)110
24 VDC ELECTRIC SUPPLY SYSTEM112
ELECTRICAL SYSTEM DESCRIPTION112
BATTERY – MAINTENANCE AND SERVICE112
ELECTRIC START SYSTEM114
OPERATION114
REMOVAL114
INSTALLATION114
CRANKING MOTOR TROUBLESHOOTING115
DISASSEMBLY116
SOLENOID CHECKS119
ASSEMBLY120
ENGINE PRELUB STARTER SYSTEM124
OPERATION124
TROUBLESHOOTING126
24 VDC ELECTRICAL SYSTEM COMPONENTS128
PASSENGER SEAT BASE COMPARTMENT128
TAIL LIGHT RESISTOR DIODE ASSEMBLIES128
5 MINUTE IDLE TIMER COMPONENTS128
ALARM INDICATING DEVICE (AID SYSTEM)130
BODY UP SWITCH132
HOIST LIMIT SWITCH133
GROUND LEVEL SHUTDOWN134
24 VDC RELAY AND DIODE BOARDS135
DESCRIPTION136
RELAY BOARD 1 (TURN SIGNAL)138
RELAY BOARD 2 (PAYLOAD METER)138
RELAY BOARD 3 (STOP LIGHTS)138
RELAY BOARD 4 (PARKING BRAKE)138
RELAY BOARD 5 (HEADLIGHTS)139
RELAY BOARD 6 (AUXILIARY PANEL)139
DIODE BOARD 1140
CIRCUIT BREAKER CHART141
E ELECTRIC PROPULSION AND CONTROL142
ELECTRICAL PROPULSION COMPONENTS144
GENERAL SYSTEM DESCRIPTION144
CONTROL SYSTEM144
FL275 PANEL146
COMPUTER DESCRIPTION148
SOFTWARE148
2-DIGIT DISPLAY PANEL151
EVENTS151
FRAMES152
WINDOWS152
EVENT CODE DESCRIPTIONS (TABLE I)154
SUBCODE DESCRIPTIONS (TABLE II)161
PORTABLE TEST UNIT (PTU)164
DESCRIPTION164
SOFTWARE INSTALLATION PREPARATION165
THE MAIN MENU167
PTU SOFTWARE MENU TREE168
CONFIGURATION (CFG) FILE CONVERSION169
STATEX CONFIGURATION FILES175
PROGRAMMING THE TRUCK186
PTU HOOKUP186
DOWNLOAD CONFIGURATION FILES188
EVENT DATA190
STATISTICAL DATA192
STATISTICAL DATA CODES – COUNTERS (TABLE III)193
STATISTICAL DATA CODES – PROFILES (TABLE IV)199
TRUCK SPECIFIC INFORMATION203
TEMPORARY TRUCK SETTINGS204
MISCELLANEOUS SOFTWARE FEATURES205
SAVING DATA205
PTU ABBREVIATIONS206
MISCELLANEOUS ELECTRICAL PROPULSION COMPONENTS208
ALTERNATOR208
ELECTRIC WHEEL MOTORS208
RETARDING GRIDS208
ELECTRONIC ACCELERATOR AND RETARD CONTROL208
COOLING BLOWER WARNING SYSTEM210
ELECTRICAL CONTROL CABINET211
STATEX III ELECTRIC DRIVE COMPONENTS ABBREVIATIONS216
ELECTRICAL CHECKOUT PROCEDURE218
G DRIVE AXLE, SPINDLES AND WHEELS270
TIRES AND RIMS (G02012)272
FRONT TIRES AND RIMS273
REMOVAL273
INSTALLATION274
REAR TIRES AND RIMS274
REMOVAL274
INSTALLATION275
RIM276
TIRE REMOVAL276
TIRE INSTALLATION277
FRONT WHEEL HUB AND SPINDLE ASSEMBLY (G03012)278
WHEEL HUB AND SPINDLE ASSEMBLY278
REMOVAL278
INSTALLATION280
DISASSEMBLY280
CLEANING AND INSPECTION281
ASSEMBLY281
WHEEL BEARING ADJUSTMENT (TIRE REMOVED)283
WHEEL BEARING ADJUSTMENT (TIRE MOUNTED)284
STEERING CYLINDERS AND TIE ROD286
REMOVAL286
INSTALLATION286
BEARING REPLACEMENT286
TOE-IN ADJUSTMENT288
REAR AXLE HOUSING ATTACHMENT (G04010)290
PIVOT PIN290
REMOVAL290
INSTALLATION290
DISASSEMBLY291
ASSEMBLY291
ANTI-SWAY BAR293
REMOVAL293
INSTALLATION293
DISASSEMBLY293
CLEANING AND INSPECTION293
ASSEMBLY293
REAR AXLE HOUSING (G05004)294
REAR AXLE HOUSING294
REMOVAL294
INSTALLATION294
WHEEL MOTOR294
REMOVAL294
CLEANING AND INSPECTION295
INSTALLATION295
H HYDRAIR II SUSPENSIONS296
FRONT SUSPENSION298
REMOVAL298
INSTALLATION299
DISASSEMBLY302
ASSEMBLY (BEARING RETAINER ONLY)303
ASSEMBLY (COMPLETE)304
SUSPENSION PRESSURE TEST305
REAR SUSPENSION306
REMOVAL306
INSTALLATION308
DISASSEMBLY309
ASSEMBLY309
SUSPENSION PRESSURE TEST311
OILING AND CHARGING PROCEDURES312
GENERAL312
EQUIPMENT LIST312
FRONT SUSPENSION313
FRONT SUSPENSION OILING313
FRONT SUSPENSION NITROGEN CHARGING314
REAR SUSPENSION315
REAR SUSPENSION OILING315
REAR SUSPENSION NITROGEN CHARGING316
OIL AND NITROGEN SPECIFICATIONS317
J BRAKE CIRCUIT318
BRAKE CIRCUIT320
SERVICE BRAKE CIRCUIT OPERATION320
SECONDARY BRAKING AND AUTOMATIC APPLY322
PARKING BRAKE CIRCUIT322
BRAKE LOCK CIRCUIT323
WARNING CIRCUIT323
BRAKE VALVE CUT-AWAY324
BRAKE CIRCUIT COMPONENT SERVICE326
BRAKE VALVE326
REMOVAL326
INSTALLATION328
DISASSEMBLY329
CLEANING AND INSPECTION331
ASSEMBLY331
BENCH TEST AND ADJUSTMENT335
INSTALLATION OF BRAKE PEDAL ACTUATOR ASSEMBLY TO BRAKE VALVE338
INSTALLATION OF RETARD PEDAL (IF EQUIPPED) TO BRAKE VALVE339
HYDRAULIC BRAKE ACCUMULATORS340
REMOVAL340
INSTALLATION340
DISASSEMBLY340
CLEANING AND INSPECTION341
ASSEMBLY342
CHARGING PROCEDURE343
BRAKE CIRCUIT CHECKOUT PROCEDURE344
BRAKE CIRCUIT AND BRAKE VALVE TROUBLESHOOTING350
HYDRAULIC BRAKE SYSTEM CHECK-OUT PROCEDURE DATA SHEET354
FRONT BRAKES (ROCKWELL)356
BRAKE CALIPER356
BRAKE LINING360
BRAKE PAD CONDITIONING (BURNISHING) PROCEDURE361
TEMPORARY BRAKE DISCONNECT (DISABLE) PROCEDURE361
BRAKE BLEEDING PROCEDURE363
REAR BRAKES (ROCKWELL)364
BRAKE CALIPER, DISC AND PARKING BRAKE364
CALIPER PISTON ASSEMBLY369
BENCH TEST375
BRAKE LINING376
BRAKE PAD CONDITIONING (BURNISHNG) PROCEDURE378
BRAKE BLEEDING PROCEDURE379
PARKING BRAKE (ROCKWELL)382
CALIPER STYLE IDENTIFICATION (SCL15 VS SCL70)382
REMOVAL383
INSTALLATION383
PARKING BRAKE ADJUSTMENT (SCL 70)383
PARKING BRAKE ADJUSTMENT (SCL 15)385
PARK BRAKE CALIPER DISASSEMBLY386
CLEANING AN INSPECTION387
PARK BRAKE CALIPER ASSEMBLY388
PARK BRAKE LINING388
REPLACEMENT388
CONDITIONING (BURNISHING PROCEDURE)388
BRAKE BLEEDING PROCEDURE388
L HYDRAULIC SYSTEM390
HYDRAULIC SYSTEM392
HOIST CIRCUIT OPERATION392
STEERING CIRCUIT OPERATION394
HYDRAULIC COMPONENT REPAIR398
HOIST PUMP398
REMOVAL398
INSTALLATION399
DISASSEMBLY400
INSPECTION402
ASSEMBLY403
TROUBLESHOOTING GUIDE407
HYDRAULIC TANK408
FILLING INSTRUCTIONS408
REMOVAL409
INSTALLATION409
STRAINER AND DIFFUSER409
STEERING CIRCUIT412
STEERING CIRCUIT OPERATION412
COMPONENT DESCRIPTION413
STEERING CONTROL VALVE413
UNLOADER VALVE413
BLEED DOWN MANIFOLD VALVE414
FLOW AMPLIFIER418
STEERING PUMP427
ACCUMULATORS427
STEERING CONTROL VALVE428
REMOVAL428
INSTALLATION428
REBUILD PROCEDURE429
DISASSEMBLY429
CLEANING AND INSPECTION430
ASSEMBLY432
STEERING PUMP435
REMOVAL435
INSTALLATION435
DISASSEMBLY437
INSPECTION437
ASSEMBLY437
STEERING CIRCUIT COMPONENT REPAIR440
BLEEDDOWN MANIFOLD VALVE440
STEERING ACCUMULATORS441
STEERING ACCUMULATORS CHARGING PROCEDURE445
FLOW AMPLIFIER446
STEERING CYLINDERS450
HOIST CIRCUIT452
HOIST CIRCUIT OPERATION452
COMPONENT DESCRIPTION453
HOIST CIRCUIT COMPONENT REPAIR466
HOIST VALVE466
HOIST PILOT VALVE474
HOIST-UP LIMIT SOLENOID VALVE477
HOIST CYLINDERS477
HYDRAULIC SYSTEM FILTERS486
HOIST CIRCUIT FILTER486
STEERING CIRCUIT FILTER488
HYDRAULIC CHECKOUT PROCEDURES492
STEERING CIRCUIT TEST PROCEDURE492
PRESSURE CHECK AND ADJUSTMENT PROCEDURE492
COMPONENT LEAKAGE TEST494
TROUBLESHOOTING CHART496
CHECKING HOIST SYSTEM RELIEF VALVE PRESSURES499
POWER UP RELIEF PRESSURE TEST499
POWER DOWN RELIEF PRESSURE TEST500
HOIST COUNTERBALANCE VALVE ADJUSTMENT501
DISABLED TRUCK DUMPING PROCEDURE502
HYDRAULIC SYSTEM FLUSHING PROCEDURE503
M OPTIONS AND SPECIAL TOOLS506
FIRE CONTROL SYSTEMS508
ANSUL FIRE CONTROL PNEUMATIC SYSTEM508
ANSUL FIRE CONTROL ELECTRIC SYSTEM514
ANSUL FIRE CONTROL SYSTEM MANUAL508
OPERATION508
INSPECTION AND MAINTENANCE508
RECHARGING PROCEDURES509
ALTERNATOR AND WHEEL MOTOR COOLING AIR FILTER SYSTEM526
SYSTEM ADJUSTMENT526
PUMP526
BLOWER DRIVE MOTOR529
BLOWER BEARING REPAIR532
AIR CLEANER533
WIGGINS QUICK FILL FUEL SYSTEM534
TANK BREATHER VALVE535
FUEL RECEIVER536
FAN DRIVE CLUTCH – HYDRAULIC ACTUATED538
GENERAL DESCRIPTION538
MAINTENANCE541
TROUBLESHOOTING543
FIELD CHECK DIAGNOSIS544
THERMAL SENSOR AND SOLENOID VALVE545
TROUBLESHOOTING CHART548
DISASSEMBLY552
REASSEMBLY559
INSPECTION OF PARTS570
REBUILD TOOLS574
ENGINE COOLANT HEATER SYSTEM – HOT START – 220 VOLT576
HEATING ELEMENT576
THERMOSTAT577
ENGINE OIL HEATERS – HOT START – 220 VOLT578
TROUBLESHOOTING578
HEATING ELEMENT578
ENGINE AND COOLANT HEATERS – 440 VOLT580
TROUBLESHOOTING581
COOLANT HEATING ELEMENT582
OIL HEATING ELEMENT582
SPECIAL TOOL GROUP586
HEATER / AIR CONDITIONING SYSTEM592
ENVIRONMENTAL IMPACT592
OPERATOR CAB CONDITIONING593
PRINCIPLES OF REFRIGERATION593
MAJOR SYSTEM COMPONENTS595
SYSTEM SERVICING598
EVACUATING THE SYSTEM609
SYSTEM TROUBLESHOOTING610
24 VDC ELECTRIC SUPPLY SYSTEM620
ELECTRICAL SYSTEM DESCRIPTION620
BATTERY – MAINTENANCE AND SERVICE620
BATTERY CHARGING SYSTEM622
GENERAL DESCRIPTION622
TROUBLESHOOTING PROCEDURES622
NIEHOFF 250 AMP ALTERNATOR OVERHAUL MANUAL630
DIMENSIONS631
SPECIFICATIONS632
SERVICE PARTS LIST633
EXPLODED VIEW634
ON VEHICLE TEST635
BENCH TEST637
STATIC TESTS638
ALTERNATOR DISASSEMBLY641
ALTERNATOR ASSEMBLY646
SERVICE TOOL INSTRUCTIONS655
FUEL – WATER SEPARATOR658
INSTALLATION658
OPERATION658
FILTER SERVICE659
PAYLOAD METER II – OBWS660
TABLE OF CONTENTS660
GENERAL INFORMATION663
HAUL CYCLES663
LIGHTS, SWITCHES, AND COMPONENTS664
TIPS FOR OPERATION665
EXTERNAL DISPLAY LIGHTS665
THEORY OF OPERATION666
BASIC DESCRIPTION666
INCLINOMETER666
LINKAGE FACTOR666
GAIN FACTOR667
BRAKE FACTOR667
SOURCES OF ERROR667
TYPICAL DATA FROM SERVICE CHECK MODE667
EXAMPLE CALCULATION OF PAYLOAD668
VIEWING PAYLOAD CALCULATION INPUTS668
CHECKING THE GAIN669
ADJUSTING THE GAIN669
TYPES OF DATA STORED670
CYCLE DATA670
ENGINE ON / OFF DATA671
FAULT CODES AND WARNING DATA671
ENGINE OPERATION672
TOTAL PAYLOAD AND TOTAL NUMBER OF CYCLES672
OTHER DATA672
OPERATOR FUNCTIONS673
USING THE OPERATOR CHECK MODE673
VIEWING THE OPERATOR LOAD COUNTER673
CLEARING THE OPERATOR LOAD COUNTER673
DIMMING THE LIGHTS ON THE DISPLAY673
INITIAL SETUP OF PAYLOAD METER674
SWITCH SETTINGS674
CHECKING THE OPERATOR CHECK MODE675
CHECKING THE SERVICE CHECK MODE675
SETTING “UP:XX”675
SETTING “PL:00″675
CHECKING THE Gt SETTING676
CHECKING THE INCLINOMETER SETTING676
CALIBRATING A TRUCK676
DISPLAYS AT START-UP677
SET-UP AND MAINTENANCE678
SETTING THE SPEED LIMIT678
SETTING THE OPTION CODE678
SETTING THE MACHINE ID679
SETTING THE OPERATOR ID679
SETTING THE TIME AND DATE679
DOWNLOAD OF INFORMATION680
DISPLAY OF FAULT CODES680
CHARTS OF FAULT CODES AND OTHER INFORMATION682
MONITORING INPUT SIGNALS684
SERVICE CHECK MODE684
UP FACTOR – PAYLOAD CALCULATION GAIN685
PL MODE – LOAD CALCULATION TIMING685
FINAL GEAR RATION SELECTION686
BATTERY REPLACEMENT PROCEDURE687
REPLACING THE BATTERY687
AFTER REPLACING THE BATTERY688
SUSPENSION PRESSURE SENSOR688
REMOVAL688
INSTALLATION689
INCLINOMETER689
REMOVAL689
INSTALLATION689
ADJUSTMENT689
PAYLOAD METER BACK PANEL690
CONNECTIONS (AMP PIN ID)691
PAYLOAD CIRCUIT NUMBERS692
PAYLOAD METER 2 REINITIALIZATION PROCEDURE693
TROUBLESHOOTING SECTION694
COMMON PROBLEMS694
SUSPENSION CHARGING694
SYMPTOM TABLE695
MISSING BODY-UP SIGNAL695
MISSING SPEED SIGNAL696
F-18: R-TERMINAL, OIL PRESSURE SIGNALS696
SHORTED 18V SENSOR POWER SUPPLY (930E)696
FAULT TREE DIAGNOSIS697
PAYLOAD LIGHTS WON’T ILLUMINATE697
RED, AMBER, OR GREEN PAYLOAD LIGHTS DON’T ILLUMINATE698
CANNOT DOWNLOAD – PC COMMUNICATIONS699
PC COMMUNICATIONS CONFIGURATION700
FCAL: PAYLOAD METER WON’T CALIBRATE701
F-20: SENSOR POWER FAULT702
F-21 THRU F-28 PRESSURE SENSOR FAULTS704
F-31, F-32: INCLINOMETER706
BODY UP INPUT708
BRAKE LOCK INPUT709
SPEED SIGNAL710
CONNECTORS AND PRESSURE SENSORS712
REAL-TIME PAYLOAD METER 2 MONITOR PROGRAM715
DATA DEFINITIONS AND COMMENTS716
TRUCK STATUS AND INPUTS717
MENU FUNCTIONS718
USING SCOPE718
LOG FILE INFORMATION718
CONNECTIONS TO PAYLOAD METER 2719
USING SCOPE720
MONITORING INPUTS USING SCOPE720
MONITORING SUSPENSION CHARGING USING SCOPE720
PRESSURE SENSOR DUMMY LOADS723
GAIN ADJUSTMENT WORKSHEET724
N OPERATOR’S CAB726
TRUCK CAB728
DESCRIPTION728
REMOVAL729
INSTALLATION730
CAB DOOR731
REMOVAL731
INSTALLATION731
DOOR ADJUSTMENT731
DOOR GLASS REPLACEMENT734
DOOR HANDLE OR LATCH REPLACEMENT738
DOOR AND DOOR HINGE SEAL REPLACEMENT739
GLASS REPLACEMENT740
ADHESIVE BONDED WINDOWS740
WINDSHIELD AND REAR GLASS REPLACEMENT741
CAB COMPONENTS742
WINDSHIELD WIPER742
WINDSHIELD WASHER743
OPERATOR COMFORT744
OPERATOR SEAT744
ADJUSTMENT744
REMOVAL744
INSTALLATION744
HEATER / AIR CONDITIONER745
OPERATION745
HEATER COMPONENTS746
CIRCUIT BREAKERS747
HEATER CONTROL COMPONENTS747
HEATER COIL747
FAN MOTOR AND SPEED CONTROL748
ACTUATORS748
FILTER748
OPERATOR CONTROLS750
STEERING COLUMN750
REMOVAL750
INSTALLATION750
PEDAL CONTROLS752
SERVICE BRAKE PEDAL752
DUAL FUNCTION / SINGLE BRAKE PEDAL752
DYNAMIC RETARDING PEDAL752
THROTTLE PEDAL752
CONSOLE CONTROLS753
OVERHEAD CONTROLS, GAUGES755
INSTRUMENT PANEL756
INDICATOR LIGHTS760
CENTRY FUEL SYSTEM766
DIAGNOSTICS766
DETERMINING FAULT CODES767
P LUBRICATION AND SERVICE768
LUBRICATION AND SERVICE770
SERVICE CAPACITIES770
HYDRAULIC TANK SERVICE770
HYDRAULIC TANK SERVICE (FILLING INSTRUCTIONS)770
COOLANT LEVEL CHECK771
RADIATOR FILLING PROCEDURE771
COOLING SYSTEM RECOMMENDATIONS771
LUBRICATION CHART772
10 HOURS773
50 HOURS775
100 HOURS776
250 HOURS777
500 HOURS 0
1000 HOURS 0
5000 HOURS 0
LINCOLN AUTOMATIC LUBRICATION SYSTEM778
GENERAL DESCRIPTION778
SYSTEM COMPONENTS780
SYSTEM OPERATION781
GENERAL INSTRUCTIONS784
SYSTEM PRIMING784
LUBRICANT PUMP784
FILTER AND RESERVOIR785
INJECTORS786
SYSTEM CHECK-OUT787
24 VDC SOLID STATE TIMER CHECK-OUT AND ADJUSTMENT787
PUMP REBUILD788
DISASSEMBLY788
CLEANING AND INSPECTION788
ASSEMBLY790
PREVENTATIVE MAINTENANCE PROCEDURE 0
MOTORIZED WHEEL MAINTENANCE SCHEDULE792
Q ALPHABETICAL INDEX796
R SYSTEM SCHEMATICS800
HYDRAULIC BRAKE SYSTEM SCHEMATIC802
HYDRAULIC SYSTEM SCHEMATIC (HUSCO VALVE)803
ELECTRICAL SCHEMATIC805

IMAGES PREVIEW OF THE MANUAL:

S.M 15/12/24