Komatsu 730E 730E-8 830E-AC 830E-1AC 860E-1K 860E-1KT 930E-4 960E-1K 960E-2K 960E-2KT Machine Intervention Operation & Maintenance Manual – PDF

Description

Komatsu 730E 730E-8 830E-AC 830E-1AC 860E-1K 860E-1KT 930E-4 960E-1K 960E-2K 960E-2KT Machine Intervention Operation & Maintenance Manual CEAM031802 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Komatsu 730E 730E-8 830E-AC 830E-1AC 860E-1K 860E-1KT 930E-4 960E-1K 960E-2K 960E-2KT Machine Intervention Operation & Maintenance Manual CEAM031802 – PDF DOWNLOAD

LEGAL WAIVER 0-1
Limitations of the Machine Intervention System 0-1
Braking Intervention 0-2
Situations in which the MIS may not operate properly 0-2
MIS warning panel system light turns red 0-2
INTRODUCTION 1-1
Forward 1-1
Machine Intervention Controller Data Recordings 1-1
Data Usage 1-1
About this Manual 1-2
Alerts Page 1-3
TABLE OF CONTENTS 1-4
MACHINE INTERVENTION CONTROLLER 2-1
General Information 2-1
Component Description 2-1
Intervention Circuits 2-1
Override Switch 2-2
Indicator Panel 2-3
Indicator Panel Symbols 2-3
System Status 2-3
Forward Propel Inhibit 2-3
Body-Up Inhibit 2-3
Braking Status 2-3
Reverse Propel Inhibit 2-3
Engine Crank Inhibit 2-3
Drowsiness Detection 2-3
Special Tools 2-4
Wiring Harness, Bypass 2-4
Cable, CAT5E PLM4 2-4
Template, Cab Bottom 2-4
UPDATING THE MIC FIRMWARE 3-1
To update the MIC firmware: 3-1
Prepare a USB flash drive: 3-1
Update the firmware: 3-1
SYSTEM CONFIGURATION 4-1
Connecting to the MIC Web Server 4-1
Configuring Static IP Address 4-2
Real Time Data 4-6
Machine Intervention Controller System Configuration 4-8
Retarder Output Calibration 4-9
Controller Removal 4-9
Machine Intervention Controller Intervention Checkout 4-10
Introduction MIS01002
Page 1-5
Available inhibitions are: 4-10
Description of Event Logger Items: 4-11
TROUBLESHOOTING FAULT CODES 5-1
M001: Forward Propel Inhibit Fault 5-3
M002: Reverse Propel Inhibit Fault 5-5
M003: Hoist Inhibit Fault 5-7
M004: Starter Inhibit Fault 5-8
M005: Remote Shutdown Fault 5-9
M006: Retarder Output Fault 5-10
M007: Auto Apply Output Fault 5-12
M011: MIC has experienced an unexpected power loss 5-14
M012: MIC Loss of Indicator Panel Communication 5-15
M058: 3rd Party Controller CAS & Geofence Radar Fault 5-16
M059: 3rd Party Controller CAS & Geofence GPS Fault 5-17
M060: 3rd Party Controller CAS & Geofence RF Communications Fault 5-18
M061: 3rd Party Controller CAS & Geofence System Fault 5-19
M062: Loss of 3rd Party Controller CAS & Geofence Communication 5-20
M063: 3rd Party Controller Take Off Protection Rear Radar Fault 5-21
M064: 3rd Party Controller Take Off Protection Front Radar Fault 5-22
M065: 3rd Party Controller Take Off Protection GPS Fault 5-23
M066: 3rd Party Controller Take Off Protection RF System Fault 5-24
M067: 3rd Party Controller Take Off Protection System Fault 5-25
M068: Loss of 3rd Party Controller Take Off Protection Communication 5-26
M069: Loss of 3rd Party Controller Camera Fault 5-27
M070: 3rd Party Controller Drowsiness Detection System Fault 5-28
M071: Loss of 3rd Party Controller Drowsiness Detection System Communication 5-29
M072: 3rd Party Controller Operator Licensing RF Communication Fault 5-30
M073: 3rd Party Controller Operator Licensing System Fault 5-31
M074: Loss of 3rd Party Controller Operator Licensing System Communication 5-32
M076: Loss of 3rd Party Controller or MMS Vehicle Position Communication 5-33
M078: No Message Received by MIC on Safety Subnet 5-34
M079: Override Switch Input on for >240 Seconds 5-35
M080: No Message, or Failure to Receive Message, from RPC Bus for >3 Seconds 5-36
M088: Loss of 3rd party Take-off Protection inhibits because 3rd party controller is malfunctioning 5-37
M089: Loss of 3rd party CAS & Geofenced Restrictions inhibits because 3rd party controller
is malfunctioning 5-38
M090: Loss of 3rd party Drowsiness Detection warnings because 3rd party controller is malfunctioning 5-39
M091: Loss of 3rd party Operator Licensing inhibits because 3rd party controller is malfunctioning 5-40
M092: F211 from 3rd party is exhibiting unacceptable behavior such as rapid toggling of intervention 5-41
M093: Loss of ISO_Status communication on F210 from 3rd party 5-42
M094: Loss of ISO_Command communication on F210 from 3rd party 5-43
M095: MIC filesystem fails to initialize properly 5-44
NONE: MIC Total Communication Loss 5-45
NONE: MIC Intervention won’t Release 5-46
MIS01002 Introduction
Page 1-6
860E-K and 960E-K CHECKOUT PROCEDURE 6-1
General Information on System Checkout 6-1
Install the Application Code 6-1
Required Equipment 6-1
Pre-checkout Items 6-2
Pre-checkout Item 1: 6-2
Pre-checkout Item 2: 6-2
Pre-checkout Item 3: 6-2
Pre-checkout Item 4: 6-2
Pre-checkout Item 5: 6-2
Pre-checkout Item 6: 6-2
Pre-checkout Item 7: 6-2
Pre-checkout Item 8: 6-2
Pre-checkout Item 9: 6-2
Initial System Setup 6-3
System Verification 6-4
Hydraulic System Checkout Procedure Data Sheet 6-8
730E CHECKOUT PROCEDURE 6-11
General Information on System Checkout 6-11
Scope 6-11
Data to Record 6-11
Install the Application Code 6-11
Required Equipment 6-11
Pre-checkout Items 6-11
Pre-checkout Item 1: 6-11
Pre-checkout Item 2: 6-11
Pre-checkout Item 3: 6-11
Pre-checkout Item 4: 6-12
Pre-checkout Item 5: 6-12
Pre-checkout Item 6: 6-12
Pre-checkout Item 7: 6-12
Pre-checkout Item 8: 6-12
Pre-checkout Item 9: 6-12
Establish Truck Baseline 6-12
MIS Hydraulic setup 6-13
System Verification 6-14
Manual, MIS 730E Data Sheet 6-17
Introduction MIS01002
Page 1-7
730E-8 CHECKOUT PROCEDURE 6-21
General Information on System Checkout 6-21
Scope 6-21
Data to Record 6-21
Install the Application Code 6-21
Required Equipment 6-21
Pre-checkout Items 6-21
Pre-checkout Item 1: 6-21
Pre-checkout Item 2: 6-22
Pre-checkout Item 3: 6-22
Pre-checkout Item 4: 6-22
Pre-checkout Item 5: 6-22
Pre-checkout Item 6: 6-22
Pre-checkout Item 7: 6-22
Pre-checkout Item 8: 6-22
Pre-checkout Item 9: 6-22
Initial System Setup 6-22
System Verification 6-23
Manual, MIS 730E-8 Data Sheet 6-26
830E-1AC CHECKOUT PROCEDURE 6-30
General Information on System Checkout 6-30
Scope 6-30
Data to Record 6-30
Install the Application Code 6-30
Required Equipment 6-30
Pre-checkout Items 6-30
Pre-checkout Item 1: 6-30
Pre-checkout Item 2: 6-31
Pre-checkout Item 3: 6-31
Pre-checkout Item 4: 6-31
Pre-checkout Item 5: 6-31
Pre-checkout Item 6: 6-31
Pre-checkout Item 7: 6-31
Pre-checkout Item 8: 6-31
Pre-checkout Item 9: 6-31
Initial System Setup 6-31
System Verification 6-32
Manual, MIS 830E-1AC Data Sheet 6-35
MIS01002 Introduction
Page 1-8
930E-4 CHECKOUT PROCEDURE 6-39
General Information on System Checkout 6-39
Scope 6-39
Data to Record 6-39
Install the Application Code 6-39
Required Equipment 6-39
Pre-checkout Items 6-39
Pre-checkout Item 1: 6-39
Pre-checkout Item 2: 6-40
Pre-checkout Item 3: 6-40
Pre-checkout Item 4: 6-40
Pre-checkout Item 5: 6-40
Pre-checkout Item 6: 6-40
Pre-checkout Item 7: 6-40
Pre-checkout Item 8: 6-40
Pre-checkout Item 9: 6-40
Initial System Setup 6-40
System Verification 6-41
Manual, MIS 930E-4 Data Sheet 6-44
SYSTEM SCHEMATICS INDEX 7-1
Hydraulic Schematic 7-2
Electrical Schematic 7-9
PARTS LIST 8-1
860E Component Locations 8-1
860E Cab Controller Installation (1 of 2) 8-3
860E Cab Controller Installation (2 OF 2) 8-5
730E Component Locations 8-7
730E Cab Controller Installation (1 of 2) 8-9
730E Cab Controller Installation (2 of 2) 8-11
830E-AC/830E-1AC/930E-4 Component Locations 8-13
830E-AC/830E-1AC/930E-4 Cab Controller Installation (1 of 2) 8-15
830E-AC/830E-1AC/930E-4 Cab Controller Installation (2 of 2) 8-17
MIC Hydraulic Brake Cabinet Kit (860E) 8-19
MIC Hydraulic Brake Cabinet Kit (960E) 8-21
MIC Hydraulic Brake Cabinet Kit (730E & 730E-8) 8-23
MIC Hydraulic Brake Cabinet Kit (830E-AC & 830E-1AC) 8-25
MIC Hydraulic Brake Cabinet Kit (930E-4) 8-27
MIC Controller Wiring (860E) 8-29
MIC Controller Wiring (960E) 8-31
MIC Controller Wiring (730E) 8-33
MIC Controller Wiring (730E-8) 8-35
MIC Controller Wiring (830E-1/830E-1AC) 8-37
MIC Controller Wiring (930E-4) 8-39

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DESCRIPTION:

Komatsu 730E 730E-8 830E-AC 830E-1AC 860E-1K 860E-1KT 930E-4 960E-1K 960E-2K 960E-2KT Machine Intervention Operation & Maintenance Manual CEAM031802 – PDF DOWNLOAD

INTRODUCTION:
Forward:

This manual is written for use by the operator and/or the service technician. It is designed to help these persons to
become knowledgeable with a Machine Intervention Controller (MIC) and all of its systems in order to keep it
operating safely and efficiently for use in third party detection systems such as a Collision Avoidance System
(CAS). All operators and maintenance personnel should read and understand the information in this manual before
operating a vehicle equipped with a MIC or performing maintenance and/or operational checks on a MIS. All safety
notices, warnings, and cautions should be understood and followed when operating a vehicle equipped with a MIC
or performing repairs on a MIS. A MIC provides an interface between Third Party Proximity Detection Systems
(PDS) and Truck systems.

This manual provides MIS operation instructions for use as part of a CAS on the following Komatsu dump truck
models:
730E
730E-8
830E-AC
830E-1AC
860E-1K
860E-1KT
930E-4
960E-1K
960E-2K
960E-2KT

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