KOMATSU 730E DUMP TRUCK Operation & Maintenance Manual (SN:A30212 – A30259) KOMATSU 730E – PDF DOWNLOAD

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KOMATSU 730E DUMP TRUCK Operation & Maintenance Manual (SN:A30212 – A30259) KOMATSU 730E

KOMATSU 730E DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:A30212 – A30259) KOMATSU 730E – PDF DOWNLOAD:

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DESCRIPTION:

KOMATSU 730E DUMP TRUCK Operation & Maintenance Manual (SN:A30212 – A30259) KOMATSU 730E

• This manual is written for use by the operator and/or the service technician and is designed to help these persons to become fully knowledgeable of the truck and all its systems in order to keep it operating safely and efficiently.
• All operators and maintenance personnel should read and understand the materials in this manual before operating the truck or performing maintenance and/or operational checks on the truck. All safety notices, warnings and cautions should be understood and followed when operating or accomplishing repairs on the truck.
• The first section is an Introduction to the manual and contains a Table of Contents to locate specific areas of interest. Other sections include Safety, Operation, Maintenance, Specifications, and Optional Equipment.
• The illustrations used in this manual are TYPICAL of the component shown and may not be an exact reproduction of what is found on the truck. A product identification plate is located on the frame in front of the right side front wheel and designates the Truck Model Number, Product Identification Number (vehicle serial number), and Maximum G.V.W. (Gross Vehicle Weight) rating.
• The KOMATSU Truck Model designation consists of three numbers and one letter (i.e. 730E).
  The three numbers represent the basic truck model.
  The letter “M”, when present, designates a Mechanical drive system;
  The letter “E”, when present, designates an Electrical wheel motor drive system.
• The Product Identification Number (vehicle serial number) contains information which will identify the original manufacturing bill of material for this unit. This complete number will be necessary for proper ordering of many service parts and/or warranty consideration.
• The Gross Vehicle Weight (GVW) is what determines the load on the drive train, frame, tires, and other components.
  The vehicle design and application guidelines are sensitive to the total maximum Gross Vehicle Weight (GVW) GVW is TOTAL WEIGHT: the Empty Vehicle Weight + the fuel & lubricants + the payload.

TABLE OF CONTENTS:

KOMATSU 730E DUMP TRUCK Operation & Maintenance Manual (SN:A30212 – A30259) KOMATSU 730E

MAIN MENU.........................................................  0
COVER.............................................................  1
INTRODUCTION......................................................  4
	FOREWORD......................................................  4
	ALERTS........................................................  5
	TABLE OF CONTENTS.............................................  6
	TRUCK MODEL ILLUSTRATION......................................  9
	ABOUT THIS MANUAL............................................. 10
	STANDARD CHARTS AND TABLES.................................... 12
SAFETY............................................................ 18
	GENERAL SAFETY................................................ 18
	PRECAUTIONS DURING OPERATION.................................. 22
		BEFORE STARTING ENGINE.................................... 22
		OPERATING MACHINE......................................... 23
		BATTERY................................................... 26
		TOWING.................................................... 27
	PRECAUTIONS FOR MAINTENANCE................................... 28
		BEFORE CARRYING OUT MAINTENANCE........................... 28
		DURING MAINTENANCE........................................ 29
		TIRES..................................................... 32
	ADDITIONAL JOB SITE RULES..................................... 33
	WHEN REPAIRS ARE NECESSARY.................................... 34
	WARNINGS AND CAUTIONS......................................... 36
OPERATION......................................................... 44
	OPERATING INSTRUCTIONS........................................ 44
		Preparing for Operation................................... 44
		Safety is Thinking Ahead.................................. 44
		At The Truck - Ground Level Walk Around Inspection........ 44
	ENGINE START-UP SAFETY PRACTICES.............................. 47
	AFTER ENGINE HAS STARTED...................................... 48
	MACHINE OPERATION SAFETY PRECAUTIONS.......................... 49
	LOADING....................................................... 49
	HAULING....................................................... 50
	PASSING....................................................... 50
	DUMPING....................................................... 51
	TOWING........................................................ 53
	SAFE PARKING PROCEDURES....................................... 53
	ENGINE SHUTDOWN PROCEDURE..................................... 54
	DELAYED ENGINE SHUTDOWN PROCEDURE............................. 54
	SUDDEN LOSS OF POWER.......................................... 55
	OPERATOR CAB AND CONTROLS..................................... 57
		STEERING WHEEL AND CONTROLS............................... 57
		SERVICE BRAKE PEDAL....................................... 58
		DYNAMIC RETARDER PEDAL.................................... 58
		THROTTLE PEDAL............................................ 58
		HEATER / AIR CONDITIONER VENTS............................ 58
		HEATER / AIR CONDITIONER COMPARTMENT AND CONTROLS......... 59
		OVER HEAD PANEL AND DISPLAYS.............................. 60
		CENTER CONSOLE............................................ 61
		OPERATOR SEAT............................................. 65
	INSTRUMENT PANEL AND INDICATOR LIGHTS......................... 66
		Control Symbols........................................... 66
	INSTRUMENT PANEL (Figure 3-6)................................. 66
	PANEL GAUGES, INDICATORS, AND CONTROLS (Figure 3-6)........... 67
	OVERHEAD STATUS / WARNING INDICATOR LIGHT PANEL............... 73
	INDICATOR LIGHT SYMBOLS....................................... 74
		(9) HAZARD WARNING LIGHTS................................. 80
		(10) LAMP TEST SWITCH / Centry™ Diagnostic Test Switch.... 80
	CENTRY™ FUEL SYSTEM DIAGNOSTICS............................... 81
		DETERMINING "FAULT" CODES................................. 81
		EXITING THE DIAGNOSTICS MODE.............................. 82
MAINTENANCE....................................................... 84
	LUBRICATION AND SERVICE....................................... 84
		SERVICE CAPACITIES........................................ 84
		HYDRAULIC TANK SERVICE.................................... 84
		COOLANT LEVEL CHECK....................................... 85
		RADIATOR FILLING PROCEDURE................................ 85
		COOLING SYSTEM RECOMMENDATIONS............................ 85
		LUBRICATION CHART......................................... 86
		10 HOUR (SHIFT) LUBRICATION AND MAINTENANCE CHECKS........ 87
		50 HOUR LUBRICATION AND MAINTENANCE CHECKS................ 89
		100 HOUR LUBRICATION AND MAINTENANCE CHECKS............... 90
		250 HOUR LUBRICATION AND MAINTENANCE CHECKS............... 91
		500 HOUR LUBRICATION AND MAINTENANCE CHECKS............... 93
		1000 HOUR LUBRICATION AND MAINTENANCE CHECKS.............. 94
		5000 HOUR LUBRICATION AND MAINTENANCE CHECKS.............. 95
	LINCOLN AUTOMATIC LUBRICATION SYSTEM.......................... 96
		GENERAL DESCRIPTION....................................... 96
		SYSTEM COMPONENTS......................................... 98
		SYSTEM OPERATION.......................................... 99
		GENERAL INSTRUCTIONS......................................102
			SYSTEM PRIMING........................................102
			LUBRICANT PUMP........................................102
			FILTER AND RESERVOIR..................................103
			INJECTORS.............................................104
		SYSTEM CHECKOUT...........................................105
		24 VDC SOLID STATE TIMER CHECKOUT & ADJUSTMENT............105
		PUMP REBUILD..............................................106
			DISASSEMBLY...........................................106
			CLEANING AND INSPECTION...............................106
			ASSEMBLY..............................................108
		PREVENTATIVE MAINTENANCE PROCEDURE........................112
SPECIFICATIONS....................................................114
	MAJOR COMPONENT DESCRIPTION...................................114
	SPECIFICATIONS................................................116
OPTIONAL EQUIPMENT................................................118
	PAYLOAD METER III TM..........................................118
		OPERATION SECTION.........................................120
		Introduction..............................................120
		Data Summary..............................................120
		Data Gathering............................................120
		Component Description.....................................121
			System Diagram........................................121
			Suspension Pressure Sensors...........................121
			Inclinometer..........................................121
			Operator Display......................................121
			Operator Switch.......................................122
			Speed Input...........................................122
			Body-Up Switch........................................122
			Brake Lock Switch.....................................122
			Payload Meter.........................................122
			Communications Ports..................................122
			Keyswitch Input.......................................123
			Payload Meter Power...................................123
			Load Lights...........................................123
			Wiring and Termination................................124
			TCI Outputs...........................................124
		Operator's Display and Switch.............................125
			Reading the Speedometer...............................125
			Reading the Load Display..............................125
			Using the Operator ID.................................125
			Using the Load and Ton Counter........................125
				Total Ton Counter.................................125
				Total Load Counter................................126
				Clearing the Counters.............................126
			Viewing Live Sensor Data..............................126
			Other Display Messages................................126
		Payload Operation & Calculation...........................127
			Description of Haul Cycle States......................127
				Haul Cycle Description............................127
			Load Calculation......................................128
			Carry Back............................................128
			Measurement Accuracy..................................128
			Sources for Payload Error.............................128
				Payload Error.....................................128
				Loading Conditions................................129
				Pressure Sensors..................................129
				Swingloads........................................129
				Speed and Distance................................129
		HAUL CYCLE DATA...........................................129
			Haul Cycle Data.......................................130
			Haul Cycle Warning Flags..............................130
			Alarm Records.........................................132
			Frame Torque Data.....................................132
			Sprung Weight Data....................................133
			Maximum Speed Data....................................133
		PC Software Overview......................................133
			PC Overview...........................................133
			System Configuration..................................133
			Installing the PLMIII Software........................133
		Downloading Data..........................................134
		PLMIII System Configuration...............................135
			Starting Communications...............................135
				Displayed Payload Units...........................135
				Time Units........................................135
			Connection Menu.......................................135
			Connecting to the Payload Meter.......................136
			Configure the Payload Meter...........................136
				Setting the Date and Time.........................136
				Setting the Truck Type............................137
				Setting the Gauge Display Units...................137
				Setting the Frame Serial Number...................137
				Setting the Truck Number..........................137
				Setting the Komatsu Distributor...................137
				Setting the Komatsu Customer......................137
			Clean Truck Tare......................................138
			Inclinometer Calibration..............................138
		Data Analysis.............................................139
			Creating a Query......................................139
				Sorting on Truck Unit Number......................139
				Sorting on Truck Type.............................139
				Sorting on Date Range.............................140
				Sorting on Time Range.............................140
			Payload Detail Screen.................................141
			Creating Reports......................................141
				Summary - one page report.........................142
				Detailed - multi-page report......................142
			Creating Graphs.......................................143
			To export data in ZIP format:.........................145
			Importing Data........................................145
			Deleting Haul Cycle Records...........................145
			Viewing Alarms........................................146
			Deleting Alarm Records................................146
	RADIO, AM / FM STEREO CASSETTE................................148

PLEASE NOTE:

⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.