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Komatsu 730E DUMP TRUCK Shop Manual CEBM006701 – PDF DOWNLOAD

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Komatsu 730E DUMP TRUCK Shop Manual CEBM006701 – PDF DOWNLOAD

SERIAL NUMBER A30181 – A30211

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Description

Komatsu 730E DUMP TRUCK Shop Manual CEBM006701 – PDF DOWNLOAD

FILE DETAILS:

Komatsu 730E DUMP TRUCK Shop Manual CEBM006701 – PDF DOWNLOAD

Language : English
Pages :850
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Komatsu 730E DUMP TRUCK Shop Manual CEBM006701 – PDF DOWNLOAD

SERIAL NUMBER A30181 – A30211

  • FOREWORD
    This Shop Manual is written for use by the service technician and is designed to help the technician become fully knowledgeable of the truck and all its systems in order to keep it running and in production.
  • All maintenance personnel should read and understand the materials in this manual before performing maintenance and/or operational checks on the truck.
  • All safety notices, warnings and cautions should be understood and followed when accomplishing repairs on the truck. The first section covers component descriptions, truck specifications and safe work practices, as well as other general information.
  • The major portion of the manual pertains to disassembly, service and reassembly. Each major serviceable area is dealt with individually.
  • For example: The disassembly. service and reassembly of the radiator group is discussed as a unit. The same is true of the engine and engine accessories, and so on through the entire mechanical detail of the truck.
  • Disassembly should be carried only as far as necessary to accomplish needed repairs.
    The illustrations used in this manual are, at times, typical of the component shown and may not necessarily depict a specific model.
    This manual shows dimensioning of U.S. standard and metric (SI) units throughout and all references to “Right”, “Left”, “Front”, or “Rear” are made with respect to the operator’s normal seated position, unless specifically stated otherwise.
  • Standard torque requirements are shown in torque charts in the general information section and individual torques are provided in the text in bold face type, such as 100 ft.lbs. (135 N.m) torque. All torque specifications have ± 10% tolerance unless otherwise specified.
  • A Product Identification plate is normally located on the truck frame in front of the right side front wheel and designates the Truck Model Number, Product Identification Number (vehicle serial number), and Maximum G.V.W. (Gross Vehicle Weight) rating.
  • The KOMATSU Haulpak Truck Model designation consists of three numbers and one letter (i.e. 730E). The three numbers represent the basic truck model. The letter “M” designates a Mechanical drive and the letter “E” designates an Electrical propulsion system.
  • The Product Identification Number (vehicle serial number) contains information which will identify the original manufacturing bill of material for this unit. This complete number will be necessary for proper ordering of many service parts and/or warranty consideration.

TABLE OF CONTENTS:

Komatsu 730E DUMP TRUCK Shop Manual CEBM006701 – PDF DOWNLOAD

MAIN MENU 0
COVER 1
FOREWARD 4
CONTENTS 6
A GENERAL INFORMATION 8
TRUCK COMPONENT DESCRIPTION & SPECIFICATIONS 10
GENERAL SAFETY AND TRUCK OPERATION 14
WARNINGS AND CAUTIONS 38
CHARTS AND TABLES 46
STORAGE PROCEDURES 52
B STRUCTURES 72
STRUCTURAL COMPONENTS 74
GRILLE AND HOOD 74
LADDERS 75
DECKS 75
RIGHT DECK AND COMPONENTS 75
LEFT DECK 75
DUMP BODY 78
INSTALLATION 78
REMOVAL 78
BODY PADS 79
BODY GUIDE 80
BODY SLING 80
BODY POSITION INDICATOR 80
ROCK EJECTORS 81
HOIST LIMIT SWITCHES 81
FUEL TANK 82
REMOVAL 82
INSTALLATION 83
CLEANING 83
VENT 83
FUEL GAUGE SENDER 83
C ENGINE, FUEL, COOLING, AND AIR CLEANER 84
POWER MODULE 86
REMOVAL 86
INSTALLATION 90
COOLING SYSTEM 92
RADIATOR 92
REMOVAL 92
SERVICE 93
INSTALLATION 93
RADIATOR FILL PROCEDURE 94
COOLING SYSTEM TROUBLESHOOTING 95
POWER TRAIN 96
ALTERNATOR REMOVAL AND INSTALLATION PROCEDURE 96
REMOVAL 96
ENGINE / ALTERNATOR MATING 98
ALTERNATOR MEASUREMENT 98
ENGINE END PLAY MEASUREMENT 99
DETERMINING SHIM REQUIREMENTS 99
INSTALLATION100
ENGINE102
REMOVAL102
INSTALLATION102
AIR CLEANERS104
FILTER ELEMENT REPLACEMENT104
MAIN FILTER ELEMENT CLEANING106
PRECLEANER SECTION107
D ELECTRIC SYSTEM (24 VDC, NON-PROPULSION110
24 VDC ELECTRIC SUPPLY SYSTEM112
ELECTRICAL SYSTEM DESCRIPTION112
BATTERY – MAINTENANCE AND SERVICE112
ELECTRIC START SYSTEM114
OPERATION114
REMOVAL114
INSTALLATION114
CRANKING MOTOR TROUBLESHOOTING115
DISASSEMBLY116
SOLENOID CHECKS119
ASSEMBLY120
ENGINE PRELUB STARTER SYSTEM124
OPERATION124
TROUBLESHOOTING126
24 VDC ELECTRICAL SYSTEM COMPONENTS128
PASSENGER SEAT BASE COMPARTMENT128
TAIL LIGHT RESISTOR DIODE ASSEMBLIES128
5 MINUTE IDLE TIMER COMPONENTS128
ALARM INDICATING DEVICE (AID SYSTEM130
BODY UP SWITCH132
HOIST LIMIT SWITCH133
GROUND LEVEL SHUTDOWN134
24 VDC RELAY AND DIODE BOARDS135
DESCRIPTION136
RELAY BOARD 1 (TURN SIGNAL)138
RELAY BOARD 2 (PAYLOAD METER)138
RELAY BOARD 3 (STOP LIGHTS)138
RELAY BOARD 4 (PARKING BRAKE)138
RELAY BOARD 5 (HEADLIGHTS)139
RELAY BOARD 6 (AUXILIARY PANEL)139
DIODE BOARD 1140
CIRCUIT BREAKER CHART141
E ELECTRIC PROPULSION AND CONTROL142
ELECTRICAL PROPULSION COMPONENTS144
GENERAL SYSTEM DESCRIPTION144
CONTROL SYSTEM144
FL275 PANEL146
COMPUTER DESCRIPTION148
SOFTWARE148
2-DIGIT DISPLAY PANEL151
EVENTS151
FRAMES152
WINDOWS152
EVENT CODE DESCRIPTIONS (TABLE I)154
SUBCODE DESCRIPTIONS (TABLE II)161
PORTABLE TEST UNIT (PTU)164
DESCRIPTION164
SOFTWARE INSTALLATION PREPARATION165
THE MAIN MENU167
PTU SOFTWARE MENU TREE168
CONFIGURATION (CFG) FILE CONVERSION169
STATEX CONFIGURATION FILES175
PROGRAMMING THE TRUCK186
PTU HOOKUP186
DOWNLOAD CONFIGURATION FILES188
EVENT DATA190
STATISTICAL DATA192
STATISTICAL DATA CODES – COUNTERS (TABLE III)193
STATISTICAL DATA CODES – PROFILES (TABLE IV)199
TRUCK SPECIFIC INFORMATION203
TEMPORARY TRUCK SETTINGS204
MISCELLANEOUS SOFTWARE FEATURES205
SAVING DATA205
PTU ABBREVIATIONS206
MISCELLANEOUS ELECTRICAL PROPULSION COMPONENTS208
ALTERNATOR208
ELECTRIC WHEEL MOTORS208
RETARDING GRIDS208
ELECTRONIC ACCELERATOR AND RETARD CONTROL208
COOLING BLOWER WARNING SYSTEM210
ELECTRICAL CONTROL CABINET211
STATEX III ELECTRIC DRIVE COMPONENTS ABBREVIATIONS 0
ELECTRICAL CHECKOUT PROCEDURE216
G DRIVE AXLE, SPINDLES AND WHEELS268
TIRES AND RIMS (G02012)270
FRONT TIRES AND RIMS271
REMOVAL271
INSTALLATION272
REAR TIRES AND RIMS272
REMOVAL272
INSTALLATION273
RIM274
TIRE REMOVAL274
TIRE INSTALLATION275
FRONT WHEEL HUB AND SPINDLE ASSEMBLY (G03012)276
WHEEL HUB AND SPINDLE ASSEMBLY276
REMOVAL276
INSTALLATION278
DISASSEMBLY278
CLEANING AND INSPECTION279
ASSEMBLY279
WHEEL BEARING ADJUSTMENT (TIRE REMOVED)281
WHEEL BEARING ADJUSTMENT (TIRE MOUNTED)282
STEERING CYLINDERS AND TIE ROD284
REMOVAL284
INSTALLATION284
BEARING REPLACEMENT284
TOE-IN ADJUSTMENT286
REAR AXLE HOUSING ATTACHMENT (G04010)288
PIVOT PIN288
REMOVAL288
INSTALLATION288
DISASSEMBLY289
ASSEMBLY289
ANTI-SWAY BAR291
REMOVAL291
INSTALLATION291
DISASSEMBLY291
CLEANING AND INSPECTION291
ASSEMBLY291
REAR AXLE HOUSING (G05004)292
REAR AXLE HOUSING292
REMOVAL292
INSTALLATION292
WHEEL MOTOR292
REMOVAL292
CLEANING AND INSPECTION293
INSTALLATION293
H HYDRAIR II SUSPENSIONS294
FRONT SUSPENSION296
REMOVAL296
INSTALLATION297
DISASSEMBLY300
ASSEMBLY (BEARING RETAINER ONLY)301
ASSEMBLY (COMPLETE)302
SUSPENSION PRESSURE TEST303
REAR SUSPENSION304
REMOVAL304
INSTALLATION306
DISASSEMBLY307
ASSEMBLY307
SUSPENSION PRESSURE TEST309
OILING AND CHARGING PROCEDURES 0
GENERAL 0
EQUIPMENT LIST 0
FRONT SUSPENSION 0
FRONT SUSPENSION OILING 0
FRONT SUSPENSION NITROGEN CHARGING 0
REAR SUSPENSION 0
REAR SUSPENSION OILING 0
REAR SUSPENSION NITROGEN CHARGING 0
OIL AND NITROGEN SPECIFICATIONS 0
J BRAKE CIRCUIT318
BRAKE CIRCUIT320
SERVICE BRAKE CIRCUIT OPERATION320
SECONDARY BRAKING AND AUTOMATIC APPLY322
PARKING BRAKE CIRCUIT322
BRAKE LOCK CIRCUIT323
WARNING CIRCUIT323
BRAKE VALVE CUT-AWAY324
BRAKE CIRCUIT COMPONENT SERVICE326
BRAKE VALVE326
REMOVAL326
INSTALLATION328
DISASSEMBLY329
CLEANING AND INSPECTION331
ASSEMBLY331
BENCH TEST AND ADJUSTMENT335
INSTALLATION OF BRAKE PEDAL ACTUATOR ASSEMBLY TO BRAKE VALVE338
INSTALLATION OF RETARD PEDAL (IF EQUIPPED) TO BRAKE VALVE339
HYDRAULIC BRAKE ACCUMULATORS340
REMOVAL340
INSTALLATION340
DISASSEMBLY340
CLEANING AND INSPECTION341
ASSEMBLY342
CHARGING PROCEDURE343
BRAKE CIRCUIT CHECKOUT PROCEDURE344
BRAKE CIRCUIT AND BRAKE VALVE TROUBLESHOOTING350
HYDRAULIC BRAKE SYSTEM CHECK-OUT PROCEDURE DATA SHEET354
FRONT BRAKES (ROCKWELL)356
BRAKE CALIPER356
BRAKE LINING360
BRAKE PAD CONDITIONING (BURNISHING) PROCEDURE361
TEMPORARY BRAKE DISCONNECT (DISABLE) PROCEDURE361
BRAKE BLEEDING PROCEDURE363
REAR BRAKES (ROCKWELL)364
BRAKE CALIPER, DISC AND PARKING BRAKE364
CALIPER PISTON ASSEMBLY369
BENCH TEST375
BRAKE LINING376
BRAKE PAD CONDITIONING (BURNISHNG) PROCEDURE378
BRAKE BLEEDING PROCEDURE379
PARKING BRAKE (ROCKWELL)382
CALIPER STYLE IDENTIFICATION (SCL15 VS SCL70)382
REMOVAL383
INSTALLATION383
PARKING BRAKE ADJUSTMENT (SCL 70)383
PARKING BRAKE ADJUSTMENT (SCL 15)385
PARK BRAKE CALIPER DISASSEMBLY386
CLEANING AN INSPECTION387
PARK BRAKE CALIPER ASSEMBLY388
PARK BRAKE LINING388
REPLACEMENT388
CONDITIONING (BURNISHING PROCEDURE)388
BRAKE BLEEDING PROCEDURE388
L HYDRAULIC SYSTEM390
HYDRAULIC SYSTEM392
HOIST CIRCUIT OPERATION392
STEERING CIRCUIT OPERATION394
HYDRAULIC COMPONENT REPAIR398
HOIST PUMP398
REMOVAL398
INSTALLATION399
DISASSEMBLY400
INSPECTION402
ASSEMBLY403
TROUBLESHOOTING GUIDE407
HYDRAULIC TANK408
FILLING INSTRUCTIONS408
REMOVAL409
INSTALLATION409
STRAINER AND DIFFUSER409
STEERING CIRCUIT412
STEERING CIRCUIT OPERATION412
COMPONENT DESCRIPTION413
STEERING CONTROL VALVE413
UNLOADER VALVE413
BLEED DOWN MANIFOLD VALVE414
FLOW AMPLIFIER418
STEERING PUMP427
ACCUMULATORS427
STEERING CONTROL VALVE428
REMOVAL428
INSTALLATION428
REBUILD PROCEDURE429
DISASSEMBLY429
CLEANING AND INSPECTION430
ASSEMBLY432
STEERING PUMP435
REMOVAL435
INSTALLATION435
DISASSEMBLY437
INSPECTION437
ASSEMBLY437
STEERING CIRCUIT COMPONENT REPAIR440
BLEEDDOWN MANIFOLD VALVE440
STEERING ACCUMULATORS441
STEERING ACCUMULATORS CHARGING PROCEDURE445
FLOW AMPLIFIER446
STEERING CYLINDERS450
HOIST CIRCUIT452
HOIST CIRCUIT OPERATION452
COMPONENT DESCRIPTION453
HOIST CIRCUIT COMPONENT REPAIR466
HOIST VALVE466
HOIST PILOT VALVE474
HOIST-UP LIMIT SOLENOID VALVE477
HOIST CYLINDERS477
HYDRAULIC SYSTEM FILTERS486
HOIST CIRCUIT FILTER486
STEERING CIRCUIT FILTER488
HYDRAULIC CHECKOUT PROCEDURES492
STEERING CIRCUIT TEST PROCEDURE492
PRESSURE CHECK AND ADJUSTMENT PROCEDURE492
COMPONENT LEAKAGE TEST494
TROUBLESHOOTING CHART496
CHECKING HOIST SYSTEM RELIEF VALVE PRESSURES499
POWER UP RELIEF PRESSURE TEST499
POWER DOWN RELIEF PRESSURE TEST500
HOIST COUNTERBALANCE VALVE ADJUSTMENT501
DISABLED TRUCK DUMPING PROCEDURE502
HYDRAULIC SYSTEM FLUSHING PROCEDURE503
M OPTIONS AND SPECIAL TOOLS506
FIRE CONTROL SYSTEMS508
ANSUL FIRE CONTROL PNEUMATIC SYSTEM508
ANSUL FIRE CONTROL ELECTRIC SYSTEM514
ANSUL FIRE CONTROL SYSTEM MANUAL508
OPERATION508
INSPECTION AND MAINTENANCE508
RECHARGING PROCEDURES509
ALTERNATOR AND WHEEL MOTOR COOLING AIR FILTER SYSTEM526
SYSTEM ADJUSTMENT526
PUMP526
BLOWER DRIVE MOTOR529
BLOWER BEARING REPAIR532
AIR CLEANER533
WIGGINS QUICK FILL FUEL SYSTEM534
TANK BREATHER VALVE535
FUEL RECEIVER536
FAN DRIVE CLUTCH – HYDRAULIC ACTUATED538
GENERAL DESCRIPTION538
MAINTENANCE541
TROUBLESHOOTING543
FIELD CHECK DIAGNOSIS544
THERMAL SENSOR AND SOLENOID VALVE545
TROUBLESHOOTING CHART548
DISASSEMBLY552
REASSEMBLY559
INSPECTION OF PARTS570
REBUILD TOOLS574
ENGINE COOLANT HEATER SYSTEM – HOT START – 220 VOLT576
HEATING ELEMENT576
THERMOSTAT577
ENGINE OIL HEATERS – HOT START – 220 VOLT578
TROUBLESHOOTING578
HEATING ELEMENT578
ENGINE AND COOLANT HEATERS – 440 VOLT580
TROUBLESHOOTING581
COOLANT HEATING ELEMENT582
OIL HEATING ELEMENT582
SPECIAL TOOL GROUP586
HEATER / AIR CONDITIONING SYSTEM594
ENVIRONMENTAL IMPACT594
OPERATOR CAB CONDITIONING595
PRINCIPLES OF REFRIGERATION595
MAJOR SYSTEM COMPONENTS597
SYSTEM SERVICING601
EVACUATING THE SYSTEM618
SYSTEM TROUBLESHOOTING620
24 VDC ELECTRIC SUPPLY SYSTEM630
ELECTRICAL SYSTEM DESCRIPTION630
BATTERY – MAINTENANCE AND SERVICE630
BATTERY CHARGING SYSTEM632
GENERAL DESCRIPTION632
TROUBLESHOOTING PROCEDURES632
NIEHOFF 250 AMP ALTERNATOR OVERHAUL MANUAL640
DIMENSIONS641
SPECIFICATIONS642
SERVICE PARTS LIST643
EXPLODED VIEW644
ON VEHICLE TEST645
BENCH TEST647
STATIC TESTS648
ALTERNATOR DISASSEMBLY651
ALTERNATOR ASSEMBLY656
SERVICE TOOL INSTRUCTIONS665
FUEL – WATER SEPARATOR668
INSTALLATION668
OPERATION668
FILTER SERVICE669
PAYLOAD METER II – OBWS670
GENERAL INFORMATION673
HAUL CYCLES673
LIGHTS, SWITCHES, AND COMPONENTS674
TIPS FOR OPERATION675
EXTERNAL DISPLAY LIGHTS675
THEORY OF OPERATION676
BASIC DESCRIPTION676
INCLINOMETER676
LINKAGE FACTOR676
GAIN FACTOR677
BRAKE FACTOR677
SOURCES OF ERROR677
TYPICAL DATA FROM SERVICE CHECK MODE677
EXAMPLE CALCULATION OF PAYLOAD678
VIEWING PAYLOAD CALCULATION INPUTS678
CHECKING THE GAIN679
ADJUSTING THE GAIN679
TYPES OF DATA STORED680
CYCLE DATA680
ENGINE ON / OFF DATA681
FAULT CODES AND WARNING DATA681
ENGINE OPERATION682
TOTAL PAYLOAD AND TOTAL NUMBER OF CYCLES682
OTHER DATA682
OPERATOR FUNCTIONS683
USING THE OPERATOR CHECK MODE683
VIEWING THE OPERATOR LOAD COUNTER683
CLEARING THE OPERATOR LOAD COUNTER683
DIMMING THE LIGHTS ON THE DISPLAY683
INITIAL SETUP OF PAYLOAD METER684
SWITCH SETTINGS684
CHECKING THE OPERATOR CHECK MODE685
CHECKING THE SERVICE CHECK MODE685
SETTING “UP:XX”685
SETTING “PL:00″685
CHECKING THE Gt SETTING686
CHECKING THE INCLINOMETER SETTING686
CALIBRATING A TRUCK686
DISPLAYS AT START-UP687
SET-UP AND MAINTENANCE688
SETTING THE SPEED LIMIT688
SETTING THE OPTION CODE688
SETTING THE MACHINE ID689
SETTING THE OPERATOR ID689
SETTING THE TIME AND DATE689
DOWNLOAD OF INFORMATION690
DISPLAY OF FAULT CODES690
CHARTS OF FAULT CODES AND OTHER INFORMATION692
MONITORING INPUT SIGNALS694
SERVICE CHECK MODE694
UP FACTOR – PAYLOAD CALCULATION GAIN695
PL MODE – LOAD CALCULATION TIMING695
FINAL GEAR RATIO SELECTION696
BATTERY REPLACEMENT PROCEDURE697
REPLACING THE BATTERY697
AFTER REPLACING THE BATTERY698
SUSPENSION PRESSURE SENSOR698
REMOVAL698
INSTALLATION699
INCLINOMETER699
REMOVAL699
INSTALLATION699
ADJUSTMENT699
PAYLOAD METER BACK PANEL700
CONNECTIONS (AMP PIN ID)701
PAYLOAD METER 2 REINITIALIZATION PROCEDURE702
PAYLOAD CIRCUIT NUMBERS703
TROUBLESHOOTING SECTION704
COMMON PROBLEMS704
SUSPENSION CHARGING704
SYMPTOM TABLE705
MISSING BODY-UP SIGNAL705
MISSING SPEED SIGNAL706
F-18: R-TERMINAL, OIL PRESSURE SIGNALS706
SHORTED 18V SENSOR POWER SUPPLY (930E)706
FAULT TREE DIAGNOSIS707
PAYLOAD LIGHTS WON’T ILLUMINATE707
RED, AMBER, OR GREEN PAYLOAD LIGHTS DON’T ILLUMINATE708
CANNOT DOWNLOAD – PC COMMUNICATIONS709
PC COMMUNICATIONS CONFIGURATION710
FCAL: PAYLOAD METER WON’T CALIBRATE711
F-20: SENSOR POWER FAULT712
F-21 THRU F-28 PRESSURE SENSOR FAULTS714
F-31, F-32: INCLINOMETER716
BODY UP INPUT718
BRAKE LOCK INPUT719
SPEED SIGNAL720
CONNECTORS AND PRESSURE SENSORS722
REAL-TIME PAYLOAD METER 2 MONITOR PROGRAM725
DATA DEFINITIONS AND COMMENTS726
TRUCK STATUS AND INPUTS727
MENU FUNCTIONS728
USING SCOPE728
LOG FILE INFORMATION728
CONNECTIONS TO PAYLOAD METER 2729
USING SCOPE730
MONITORING INPUTS USING SCOPE730
MONITORING SUSPENSION CHARGING USING SCOPE730
PRESSURE SENSOR DUMMY LOADS733
GAIN ADJUSTMENT WORKSHEET734
N OPERATOR’S CAB736
TRUCK CAB738
DESCRIPTION738
REMOVAL739
INSTALLATION740
CAB DOOR741
REMOVAL741
INSTALLATION741
DOOR ADJUSTMENT741
DOOR GLASS REPLACEMENT744
DOOR HANDLE OR LATCH REPLACEMENT748
DOOR AND DOOR HINGE SEAL REPLACEMENT749
GLASS REPLACEMENT750
ADHESIVE BONDED WINDOWS750
WINDSHIELD AND REAR GLASS REPLACEMENT751
CAB COMPONENTS752
WINDSHIELD WIPER752
WINDSHIELD WASHER753
OPERATOR COMFORT754
OPERATOR SEAT754
ADJUSTMENT754
REMOVAL754
INSTALLATION754
HEATER / AIR CONDITIONER755
OPERATION755
HEATER COMPONENTS756
CIRCUIT BREAKERS757
HEATER CONTROL COMPONENTS757
HEATER COIL757
FAN MOTOR AND SPEED CONTROL758
ACTUATORS758
FILTER758
OPERATOR CONTROLS760
STEERING COLUMN760
REMOVAL760
INSTALLATION760
PEDAL CONTROLS762
SERVICE BRAKE PEDAL762
DUAL FUNCTION / SINGLE BRAKE PEDAL762
DYNAMIC RETARDING PEDAL762
THROTTLE PEDAL762
CONSOLE CONTROLS763
OVERHEAD CONTROLS, GAUGES765
INSTRUMENT PANEL766
INDICATOR LIGHTS770
CENTRY FUEL SYSTEM776
DIAGNOSTICS776
DETERMINING FAULT CODES777
P LUBRICATION AND SERVICE778
LUBRICATION AND SERVICE780
SERVICE CAPACITIES780
HYDRAULIC TANK SERVICE780
HYDRAULIC TANK SERVICE (FILLING INSTRUCTIONS)780
COOLANT LEVEL CHECK781
RADIATOR FILLING PROCEDURE781
COOLING SYSTEM RECOMMENDATIONS781
LUBRICATION CHART782
10 HOURS783
50 HOURS785
100 HOURS786
250 HOURS787
500 HOURS789
1000 HOURS790
5000 HOURS791
LINCOLN AUTOMATIC LUBRICATION SYSTEM792
GENERAL DESCRIPTION792
SYSTEM COMPONENTS794
SYSTEM OPERATION795
GENERAL INSTRUCTIONS798
SYSTEM PRIMING798
LUBRICANT PUMP798
FILTER AND RESERVOIR799
INJECTORS800
SYSTEM CHECK-OUT801
24 VDC SOLID STATE TIMER CHECK-OUT AND ADJUSTMENT801
PUMP REBUILD802
DISASSEMBLY802
CLEANING AND INSPECTION802
ASSEMBLY804
PREVENTATIVE MAINTENANCE PROCEDURE808
MOTORIZED WHEEL MAINTENANCE SCHEDULE810
Q ALPHABETICAL INDEX814
R SYSTEM SCHEMATICS818
HYDRAULIC BRAKE SYSTEM SCHEMATIC820
HYDRAULIC SYSTEM SCHEMATIC (HUSCO VALVE)821
ELECTRICAL SCHEMATIC823

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S.M 13/12/24

 

 

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