Komatsu 730E Dump Truck Shop Manual CEBM013101 – PDF DOWNLOAD

Description

Komatsu 730E Dump Truck Shop Manual CEBM013101 – PDF DOWNLOAD

FILE DETAILS:

Komatsu 730E Dump Truck Shop Manual CEBM013101 – PDF DOWNLOAD

Language : English
Pages :851
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Komatsu 730E Dump Truck Shop Manual CEBM013101 – PDF DOWNLOAD

SERIAL NUMBERS A30260 – A30298

FOREWORD

This Shop Manual is written for use by the service technician and is designed to help the technician become fully knowledgeable of the truck and all its systems in order to keep it running and in production.

• All maintenance personnel should read and understand the materials in this manual before performing maintenance and/or operational checks on the truck. All safety notices, warnings and cautions should be understood and followed when accomplishing repairs on the truck.
• The first section covers component descriptions, truck specifications and safe work practices, as well as other general information. The major portion of the manual pertains to disassembly, service and reassembly. Each major serviceable area is dealt with individually.
• For example: The disassembly, service and reassembly of the radiator group is discussed as a unit. The same is true of the engine and engine accessories, and so on through the entire mechanical detail of the truck. Disassembly should be carried only as far as necessary to accomplish needed repairs.
• The illustrations used in this manual are, at times, typical of the component shown and may not necessarily depict a specific model. This manual shows dimensioning of U.S. standard and metric (SI) units throughout and all references to “Right”, “Left”, “Front”, or “Rear” are made with respect to the operator’s normal seated position, unless specifically stated otherwise.
• Standard torque requirements are shown in torque charts in the general information section and individual torques are provided in the text in bold face type, such as 100 ft.lbs. (135 N.m) torque. All torque specifications have æ10% tolerance unless otherwise specified.
• A Product Identification plate is normally located on the truck frame in front of the right side front wheel and designates the Truck Model Number, Product Identification Number (vehicle serial number), and Maximum G.V.W. (Gross Vehicle Weight) rating.
• The KOMATSU Truck Model designation consists of three numbers and one letter (i.e. 730E). The three numbers represent the basic truck model. The letter “M” designates a Mechanical drive and the letter “E” designates an Electrical propulsion system. The Product Identification Number (vehicle serial number) contains information which will identify the original manufacturing bill of material for this unit. This complete number will be necessary for proper ordering of many service parts and/or warranty consideration.

TABLE OF CONTENTS:

Komatsu 730E Dump Truck Shop Manual CEBM013101 – PDF DOWNLOAD

MAIN MENU 0
COVER 1
FOREWARD 4
CONTENTS 6
A GENERAL INFORMATION 8
TRUCK COMPONENT DESCRIPTION & SPECIFICATIONS 10
GENERAL SAFETY AND TRUCK OPERATION 14
WARNINGS AND CAUTIONS 38
CHARTS AND TABLES 46
STORAGE PROCEDURES 52
B STRUCTURES 72
STRUCTURAL COMPONENTS 74
GRILLE AND HOOD 74
LADDERS 75
DECKS 75
RIGHT DECK AND COMPONENTS 75
LEFT DECK 75
DUMP BODY 78
INSTALLATION 78
REMOVAL 78
BODY PADS 79
BODY GUIDE 80
BODY SLING 80
BODY POSITION INDICATOR 80
ROCK EJECTORS 81
HOIST LIMIT SWITCHES 81
FUEL TANK 82
REMOVAL 82
INSTALLATION 83
CLEANING 83
VENT 83
FUEL GAUGE SENDER 83
C ENGINE, FUEL, COOLING, AND AIR CLEANER 84
POWER MODULE 86
REMOVAL 86
INSTALLATION 90
COOLING SYSTEM 92
RADIATOR 92
REMOVAL 92
SERVICE 93
INSTALLATION 93
RADIATOR FILL PROCEDURE 94
COOLING SYSTEM TROUBLESHOOTING 95
POWER TRAIN 96
ALTERNATOR REMOVAL AND INSTALLATION PROCEDURE 96
REMOVAL 96
ENGINE / ALTERNATOR MATING 98
ALTERNATOR MEASUREMENT 98
ENGINE END PLAY MEASUREMENT 99
DETERMINING SHIM REQUIREMENTS 99
INSTALLATION100
ENGINE102
REMOVAL102
INSTALLATION102
AIR CLEANERS104
FILTER ELEMENT REPLACEMENT104
MAIN FILTER ELEMENT CLEANING106
PRECLEANER SECTION107
D ELECTRIC SYSTEM (24 VDC, NON-PROPULSION)110
24 VDC ELECTRIC SUPPLY SYSTEM112
ELECTRICAL SYSTEM DESCRIPTION112
BATTERY – MAINTENANCE AND SERVICE112
ELECTRIC START SYSTEM114
OPERATION114
REMOVAL114
INSTALLATION114
CRANKING MOTOR TROUBLESHOOTING115
DISASSEMBLY116
SOLENOID CHECKS119
ASSEMBLY120
ENGINE PRELUB STARTER SYSTEM123
OPERATION123
TROUBLESHOOTING125
24 VDC ELECTRICAL SYSTEM COMPONENTS128
PASSENGER SEAT BASE COMPARTMENT128
TAIL LIGHT RESISTOR DIODE ASSEMBLIES128
5 MINUTE IDLE TIMER COMPONENTS130
ALARM INDICATING DEVICE (AID SYSTEM)131
BODY UP SWITCH134
HOIST LIMIT SWITCH134
24 VDC RELAY AND DIODE BOARDS135
DESCRIPTION135
RELAY BOARD 1 (TURN SIGNAL)137
RELAY BOARD 2 (PAYLOAD METER)137
RELAY BOARD 3 (STOP LIGHTS)138
RELAY BOARD 4 (PARKING BRAKE)138
RELAY BOARD 5 (HEADLIGHTS)138
RELAY BOARD 6 (AUXILIARY PANEL)139
DIODE BOARD 1140
CIRCUIT BREAKER CHART141
E ELECTRIC PROPULSION AND CONTROL142
ELECTRICAL PROPULSION COMPONENTS144
GENERAL SYSTEM DESCRIPTION144
CONTROL SYSTEM144
FL275 PANEL146
COMPUTER DESCRIPTION148
SOFTWARE148
2-DIGIT DISPLAY PANEL151
EVENTS151
FRAMES152
WINDOWS152
EVENT CODE DESCRIPTIONS (TABLE I)154
SUBCODE DESCRIPTIONS (TABLE II)161
PORTABLE TEST UNIT (PTU)164
DESCRIPTION164
SOFTWARE INSTALLATION PREPARATION165
THE MAIN MENU167
PTU SOFTWARE MENU TREE168
CONFIGURATION (CFG) FILE CONVERSION169
STATEX CONFIGURATION FILES173
PROGRAMMING THE TRUCK184
PTU HOOKUP184
DOWNLOAD CONFIGURATION FILES186
EVENT DATA188
STATISTICAL DATA191
STATISTICAL DATA CODES – COUNTERS (TABLE III)192
STATISTICAL DATA CODES – PROFILES (TABLE IV)197
TRUCK SPECIFIC INFORMATION201
TEMPORARY TRUCK SETTINGS202
MISCELLANEOUS SOFTWARE FEATURES203
SAVING DATA203
PTU ABBREVIATIONS204
MISCELLANEOUS ELECTRICAL PROPULSION COMPONENTS205
ALTERNATOR205
ELECTRIC WHEEL MOTORS205
RETARDING GRIDS205
ELECTRONIC ACCELERATOR AND RETARD CONTROL205
COOLING BLOWER WARNING SYSTEM207
ELECTRICAL CONTROL CABINET208
STATEX III ELECTRIC DRIVE COMPONENTS ABBREVIATIONS213
ELECTRICAL CHECKOUT PROCEDURE216
G DRIVE AXLE, SPINDLES AND WHEELS268
TIRES AND RIMS (G02012)270
FRONT TIRES AND RIMS271
REMOVAL271
INSTALLATION272
REAR TIRES AND RIMS272
REMOVAL272
INSTALLATION273
RIM274
TIRE REMOVAL274
TIRE INSTALLATION275
FRONT WHEEL HUB AND SPINDLE ASSEMBLY (G03012)276
WHEEL HUB AND SPINDLE ASSEMBLY276
REMOVAL 0
INSTALLATION278
DISASSEMBLY278
CLEANING AND INSPECTION279
ASSEMBLY279
WHEEL BEARING ADJUSTMENT (TIRE REMOVED)281
WHEEL BEARING ADJUSTMENT (TIRE MOUNTED)282
STEERING CYLINDERS AND TIE ROD284
REMOVAL284
INSTALLATION284
BEARING REPLACEMENT284
TOE-IN ADJUSTMENT286
REAR AXLE HOUSING ATTACHMENT (G04010)288
PIVOT PIN288
REMOVAL288
INSTALLATION288
DISASSEMBLY289
ASSEMBLY289
ANTI-SWAY BAR291
REMOVAL291
INSTALLATION291
DISASSEMBLY291
CLEANING AND INSPECTION291
ASSEMBLY291
REAR AXLE HOUSING (G05004)292
REAR AXLE HOUSING292
REMOVAL292
INSTALLATION292
WHEEL MOTOR292
REMOVAL292
CLEANING AND INSPECTION293
INSTALLATION293
H HYDRAIR II SUSPENSIONS294
FRONT SUSPENSION296
REMOVAL296
INSTALLATION297
DISASSEMBLY300
ASSEMBLY (BEARING RETAINER ONLY)302
ASSEMBLY (COMPLETE)302
SUSPENSION PRESSURE TEST303
REAR SUSPENSION304
REMOVAL305
INSTALLATION307
DISASSEMBLY 0
ASSEMBLY 0
SUSPENSION PRESSURE TEST310
OILING AND CHARGING PROCEDURES312
GENERAL312
EQUIPMENT LIST312
FRONT SUSPENSION314
FRONT SUSPENSION OILING314
FRONT SUSPENSION NITROGEN CHARGING315
REAR SUSPENSION316
REAR SUSPENSION OILING316
REAR SUSPENSION NITROGEN CHARGING317
OIL AND NITROGEN SPECIFICATIONS319
J BRAKE CIRCUIT320
BRAKE CIRCUIT322
SERVICE BRAKE CIRCUIT OPERATION322
SECONDARY BRAKING AND AUTOMATIC APPLY324
PARKING BRAKE CIRCUIT324
BRAKE LOCK CIRCUIT325
WARNING CIRCUIT325
BRAKE VALVE CUT-AWAY326
BRAKE CIRCUIT COMPONENT SERVICE328
BRAKE VALVE328
REMOVAL328
INSTALLATION330
DISASSEMBLY332
CLEANING AND INSPECTION334
ASSEMBLY338
BENCH TEST AND ADJUSTMENT338
INSTALLATION OF BRAKE PEDAL ACTUATOR ASSEMBLY TO BRAKE VALVE342
INSTALLATION OF RETARD PEDAL (IF EQUIPPED) TO BRAKE VALVE344
HYDRAULIC BRAKE ACCUMULATORS345
REMOVAL345
INSTALLATION345
DISASSEMBLY345
CLEANING AND INSPECTION346
ASSEMBLY347
CHARGING PROCEDURE348
BRAKE CIRCUIT CHECKOUT PROCEDURE350
BRAKE CIRCUIT AND BRAKE VALVE TROUBLESHOOTING356
HYDRAULIC BRAKE SYSTEM CHECK-OUT PROCEDURE DATA SHEET360
FRONT BRAKES (ROCKWELL)362
BRAKE CALIPER362
BRAKE LINING366
BRAKE PAD CONDITIONING (BURNISHING) PROCEDURE367
BRAKE BLEEDING PROCEDURE368
REAR BRAKES (ROCKWELL)370
BRAKE CALIPER, DISC AND PARKING BRAKE370
CALIPER PISTON ASSEMBLY375
BENCH TEST376
BRAKE LINING382
BRAKE PAD CONDITIONING (BURNISHNG) PROCEDURE385
BRAKE BLEEDING PROCEDURE387
PARKING BRAKE (ROCKWELL)388
CALIPER388
REMOVAL388
INSTALLATION389
PARKING BRAKE ADJUSTMENT (SCL 70)389
PARKING BRAKE ADJUSTMENT389
PARK BRAKE CALIPER DISASSEMBLY391
CLEANING AN INSPECTION391
PARK BRAKE CALIPER ASSEMBLY392
PARK BRAKE LINING393
REPLACEMENT393
CONDITIONING (BURNISHING PROCEDURE)393
BRAKE BLEEDING PROCEDURE393
L HYDRAULIC SYSTEM394
HYDRAULIC SYSTEM396
HOIST CIRCUIT OPERATION396
STEERING CIRCUIT OPERATION398
HYDRAULIC COMPONENT REPAIR402
HOIST PUMP402
REMOVAL402
INSTALLATION403
DISASSEMBLY404
INSPECTION406
ASSEMBLY407
TROUBLESHOOTING GUIDE411
HYDRAULIC TANK412
FILLING INSTRUCTIONS412
REMOVAL413
INSTALLATION413
STRAINER AND DIFFUSER413
STEERING CIRCUIT416
STEERING CIRCUIT OPERATION416
COMPONENT DESCRIPTION417
STEERING CONTROL VALVE417
UNLOADER VALVE417
BLEED DOWN MANIFOLD VALVE418
FLOW AMPLIFIER422
STEERING PUMP431
ACCUMULATORS431
STEERING CONTROL VALVE432
REMOVAL432
INSTALLATION432
REBUILD PROCEDURE433
DISASSEMBLY433
CLEANING AND INSPECTION434
ASSEMBLY436
STEERING PUMP439
REMOVAL439
INSTALLATION439
DISASSEMBLY441
INSPECTION441
ASSEMBLY441
STEERING CIRCUIT COMPONENT REPAIR 0
BLEEDDOWN MANIFOLD VALVE 0
STEERING ACCUMULATORS 0
STEERING ACCUMULATORS CHARGING PROCEDURE 0
FLOW AMPLIFIER 0
STEERING CYLINDERS 0
HOIST CIRCUIT458
HOIST CIRCUIT OPERATION458
COMPONENT DESCRIPTION459
HOIST CIRCUIT COMPONENT REPAIR472
HOIST VALVE472
HOIST PILOT VALVE480
HOIST-UP LIMIT SOLENOID VALVE483
HOIST CYLINDERS483
HYDRAULIC SYSTEM FILTERS492
HOIST CIRCUIT FILTER492
STEERING CIRCUIT FILTER494
HYDRAULIC CHECKOUT PROCEDURES498
STEERING CIRCUIT TEST PROCEDURE498
COMPONENT LEAKAGE TEST500
TROUBLESHOOTING CHART502
CHECKING HOIST SYSTEM RELIEF VALVE PRESSURES505
POWER UP RELIEF PRESSURE TEST505
POWER DOWN RELIEF PRESSURE TEST506
HOIST COUNTERBALANCE VALVE ADJUSTMENT507
DISABLED TRUCK DUMPING PROCEDURE508
HYDRAULIC SYSTEM FLUSHING PROCEDURE509
M OPTIONS AND SPECIAL TOOLS512
FIRE CONTROL SYSTEMS514
ANSUL FIRE CONTROL PNEUMATIC SYSTEM514
ANSUL FIRE CONTROL ELECTRIC SYSTEM520
ANSUL FIRE CONTROL SYSTEM MANUAL530
OPERATION530
INSPECTION AND MAINTENANCE530
RECHARGING PROCEDURES531
WIGGINS QUICK FILL FUEL SYSTEM532
TANK BREATHER VALVE533
FUEL RECEIVER532
FAN DRIVE CLUTCH – HYDRAULIC ACTUATED536
GENERAL DESCRIPTION536
MAINTENANCE539
TROUBLESHOOTING541
FIELD CHECK DIAGNOSIS542
THERMAL SENSOR AND SOLENOID VALVE543
TROUBLESHOOTING CHART546
DISASSEMBLY550
REASSEMBLY557
INSPECTION OF PARTS568
REBUILD TOOLS573
ENGINE COOLANT HEATER SYSTEM – HOT START – 220 VOLT574
HEATING ELEMENT574
THERMOSTAT575
ENGINE OIL HEATERS – HOT START – 220 VOLT576
TROUBLESHOOTING 0
HEATING ELEMENT576
ENGINE AND COOLANT HEATERS – 440 VOLT578
TROUBLESHOOTING579
COOLANT HEATING ELEMENT580
OIL HEATING ELEMENT581
SPECIAL TOOL GROUP584
HEATER / AIR CONDITIONING SYSTEM592
ENVIRONMENTAL IMPACT592
OPERATOR CAB CONDITIONING593
PRINCIPLES OF REFRIGERATION593
MAJOR SYSTEM COMPONENTS595
SYSTEM SERVICING599
EVACUATING THE SYSTEM616
SYSTEM TROUBLESHOOTING618
24 VDC ELECTRIC SUPPLY SYSTEM628
ELECTRICAL SYSTEM DESCRIPTION628
BATTERY – MAINTENANCE AND SERVICE628
BATTERY CHARGING SYSTEM630
GENERAL DESCRIPTION630
TROUBLESHOOTING PROCEDURES630
NIEHOFF 250 AMP ALTERNATOR OVERHAUL MANUAL638
DIMENSIONS639
SPECIFICATIONS640
SERVICE PARTS LIST641
EXPLODED VIEW642
ON VEHICLE TEST643
BENCH TEST645
STATIC TESTS646
ALTERNATOR DISASSEMBLY649
ALTERNATOR ASSEMBLY654
SERVICE TOOL INSTRUCTIONS663
FUEL – WATER SEPARATOR666
INSTALLATION666
OPERATION666
FILTER SERVICE667
PAYLOAD METER III668
OPERATION SECTION671
INTRODUCTION671
DATA SUMMARY671
DATA GATHERING671
COMPONENT DESCRIPTION672
SYSTEM DIAGRAM672
SUSPENSION PRESSURE SENSORS672
INCLINOMETER672
OPERATOR DISPLAY672
OPERATOR SWITCH673
SPEED INPUT673
BODY-UP SWITCH673
BRAKE LOCK SWITCH673
PAYLOAD METER673
COMMUNICATIONS PORT673
KEYSWITCH INPUT674
PAYLOAD METER POWER674
LOAD LIGHTS674
WIRING AND TERMINATION675
TCI OUTPUTS675
OPERATOR’S DISPLAY AND SWITCH676
READING THE SPEEDOMETER676
READING THE LOAD DISPLAY676
USING THE OPERATOR ID676
USING THE LOAD AND TON COUNTER676
TOTAL TON COUNTER668
TOTAL LOAD COUNTER677
CLEARING THE COUNTERS677
VIEWING LIVE SENSOR DATA677
OTHER DISPLAY MESSAGES677
PAYLOAD OPERATION AND CALCULATION678
DESCRIPTION OF HAUL CYCLE STATES678
STAGES OF A TYPICAL HAUL CYCLE678
HAUL CYCLE DESCRIPTION678
LOAD CALCULATION679
CARRY BACK679
MEASUREMENT ACCURACY679
SOURCES FOR PAYLOAD ERROR679
PAYLOAD ERROR679
LOADING CONDITIONS680
PRESSURE SENSORS680
SWINGLOADS680
SPEED AND DISTANCE680
HAUL CYCLE DATA681
HAUL CYCLE DATA681
HAUL CYCLE WARNING FLAGS682
ALARM RECORDS683
FRAME TORQUE DATA683
SPRUNG WEIGHT DATA684
MAXIMUM SPEED DATA684
PC SOFTWARE OVERVIEW684
PC OVERVIEW684
SYSTEM CONFIGURATION684
INSTALLING THE PAYLOAD METER III SOFTWARE684
DOWNLOADING DATA685
PLM III SYSTEM CONFIGURATION686
STARTING COMMUNICATIONS686
DISPLAYED PAYLOAD UNITS686
TIME UNITS686
CONNECTION MENU686
CONNECTING TO THE PAYLOAD METER687
CONFIGURE THE PAYLOAD METER687
SETTING THE DATE AND TIME687
SETTING THE TRUCK TYPE688
SETTING THE GAUGE DISPLAY UNITS688
SETTING THE FRAME SERIAL NUMBER688
SETTING THE TRUCK NUMBER688
SETTING THE KOMATSU DISTRIBUTOR688
SETTING THE KOMATSU CUSTOMER688
CLEAN TRUCK TARE689
INCLINOMETER CALIBRATION689
DATA ANALYSIS690
CREATING A QUERY690
SORTING ON TRUCK UNIT NUMBER690
SORTING ON TRUCK TYPE690
SORTING ON DATE RANGE691
SORTING ON TIME RANGE691
PAYLOAD DETAIL SCREEN692
CREATING REPORTS692
SUMMARY – ONE PAGE REPORT693
DETAILED – MULTI PAGE REPORT693
CREATING GRAPHS694
EXPORTING DATA694
CSV EXPORT694
COMPRESSED695
IMPORTING DATA696
DELETING HAUL CYCLE RECORDS696
VIEWING ALARMS697
DELETING HAUL CYCLE RECORDS697
VIEWING ALARMS697
DELETING ALARM RECORDS697
TROUBLESHOOTING SECTION698
TROUBLESHOOTING698
VIEWING ACTIVE ALARMS698
REAL-TIME DATA DISPLAY698
TESTING THE PAYLOAD LIGHTS698
CREATING LOG FILES OF INPUTS699
DAILY INSPECTIONS699
PERIODIC MAINTENANCE699
ABNORMAL DISPLAYS AT POWER-UP700
NO PAYLOAD DISPLAY WHEN KEYSWITCH IS TURNED ON701
NO DISPLAY ON SPEEDOMETER702
NO DISPLAY ON OPERATOR DISPLAY702
NO COMMUNICATIONS WITH PC703
LOAD LIGHTS DON’T LIGHT DURING LOADING704
LOAD LIGHTS REMAIN ON705
LOAD LIGHTS REMAIN ON DURING DUMPING705
DISPLAY DOESN’T CLEAR WHEN THE LOAD IS DUMPED705
CALIBRATION PROBLEMS706
ALARM 1 – LEFT FRONT PRESSURE HIGH707
ALARM 2 – LEFT FRONT PRESSURE LOW707
TROUBLESHOOT WIRING TO LEFT FRONT SUSPENSION707
ALARM 3 – RIGHT FRONT PRESSURE HIGH708
ALARM 4 – RIGHT FRONT PRESSURE LOW708
TROUBLESHOOT WIRING TO RIGHT FRONT SUSPENSION708
ALARM 5 – LEFT REAR PRESSURE HIGH709
ALARM 6 – LEFT REAR PRESSURE LOW709
TROUBLESHOOT WIRING TO LEFT REAR SUSPENSION709
ALARM 7 – RIGHT REAR PRESSURE HIGH710
ALARM 8 – RIGHT REAR PRESSURE LOW710
TROUBLESHOOT WIRING TO RIGHT REAR SUSPENSION710
ALARM 9 – INCLINOMETER HIGH711
ALARM 10 – INCLINOMETER LOW711
TROUBLESHOOTING INCLINOMETER WIRING711
ALARM 13 – BODY UP INPUT FAILURE712
ALARM 15 – MEMORY WRITE FAILURE713
ALARM 16 – MEMORY READ FAILURE713
ALARM 24 – SYSTEM KEY-ON STATUS713
OPERATOR SWITCH DOESN’T WORK714
ALARM 26 – USER SWITCH FAULT – SELECT714
ALARM 27 – USER SWITCH FAULT – SET714
CONNECTOR MAP715
CONNECTORS716
CHECKOUT PROCEDURE SECTION718
PLM III CHECKOUT PROCEDURE718
GENERAL DESCRIPTION718
TOOLS REQUIRED718
CHECKOUT PROCEDURE718
PLM III CHECKOUT PROCEDURE CONFIRMATION722
11 FLASHBURN PROGRAMMING – GENERAL INSTRUCTIONS722
CONFIRMATION CHECKLIST724
COMPONENTS AND SCHEMATICS SECTION725
PAYLOAD METER III COMPONENTS725
PRESSURE SENSOR725
CONTROLLER725
SPEEDOMETER725
N OPERATOR’S CAB726
TRUCK CAB728
DESCRIPTION728
REMOVAL729
INSTALLATION730
CAB DOOR731
REMOVAL731
INSTALLATION731
DOOR ADJUSTMENT731
DOOR GLASS REPLACEMENT734
DOOR HANDLE OR LATCH REPLACEMENT738
DOOR AND DOOR HINGE SEAL REPLACEMENT739
GLASS REPLACEMENT740
ADHESIVE BONDED WINDOWS740
WINDSHIELD AND REAR GLASS REPLACEMENT740
CAB COMPONENTS 0
WINDSHIELD WIPER744
WINDSHIELD WASHER746
OPERATOR COMFORT748
OPERATOR SEAT748
ADJUSTMENT748
REMOVAL748
INSTALLATION748
HEATER / AIR CONDITIONER749
OPERATION749
HEATER COMPONENTS750
CIRCUIT BREAKERS750
HEATER CONTROL COMPONENTS750
HEATER CORE751
FAN MOTOR AND SPEED CONTROL751
ACTUATORS751
FILTER751
OPERATOR CONTROLS754
STEERING COLUMN755
REMOVAL755
INSTALLATION756
PEDAL CONTROLS757
THROTTLE PEDAL757
SERVICE BRAKE PEDAL757
DUAL FUNCTION / SINGLE BRAKE PEDAL757
DYNAMIC RETARDING PEDAL757
CONSOLE CONTROLS759
INSTRUMENT PANEL763
INDICATOR LIGHTS769
CENTRY FUEL SYSTEM775
DIAGNOSTICS 0
DETERMINING FAULT CODES 0
P LUBRICATION AND SERVICE778
LUBRICATION AND SERVICE780
SERVICE CAPACITIES780
HYDRAULIC TANK SERVICE780
HYDRAULIC TANK SERVICE (FILLING INSTRUCTIONS) 0
COOLANT LEVEL CHECK781
RADIATOR FILLING PROCEDURE781
COOLING SYSTEM RECOMMENDATIONS781
LUBRICATION CHART782
10 HOURS783
50 HOURS785
100 HOURS786
250 HOURS787
500 HOURS789
1000 HOURS790
5000 HOURS791
LINCOLN AUTOMATIC LUBRICATION SYSTEM792
GENERAL DESCRIPTION792
SYSTEM COMPONENTS794
SYSTEM OPERATION795
GENERAL INSTRUCTIONS798
SYSTEM PRIMING798
LUBRICANT PUMP798
FILTER AND RESERVOIR799
INJECTORS800
SYSTEM CHECK-OUT801
24 VDC SOLID STATE TIMER CHECK-OUT AND ADJUSTMENT801
PUMP REBUILD802
DISASSEMBLY802
CLEANING AND INSPECTION802
ASSEMBLY804
PREVENTATIVE MAINTENANCE PROCEDURE808
MOTORIZED WHEEL MAINTENANCE SCHEDULE810
Q ALPHABETICAL INDEX814
R SYSTEM SCHEMATICS818
HYDRAULIC BRAKE SYSTEM SCHEMATIC820
HYDRAULIC SYSTEM SCHEMATIC (HUSCO VALVE)821
ELECTRICAL SCHEMATIC822
PAYLOAD METER III ELECTRICAL SCHEMATIC850

IMAGES PREVIEW OF THE MANUAL:

S.M 14/12/24