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Komatsu 830E Dump Truck Operation & Maintenance Manual A30708-A30732 – PDF DOWNLOAD
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Komatsu 830E Dump Truck Operation & Maintenance Manual
SERIAL NUMBERS A30708 – A30732
Book Code: CEAM013400
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Description
Komatsu 830E Dump Truck Operation & Maintenance Manual
FILE DETAILS:
Komatsu 830E Dump Truck Operation & Maintenance Manual
Language : English
Pages :148
Downloadable : Yes
File Type : PDF
Size: 2.38 MB
Book Code: CEAM013400
KOMATSU 830E DUMP TRUCK OPERATION & MAINTENANCE MANUAL A30708-A30732 – PDF DOWNLOAD:
DESCRIPTION:
Komatsu 830E Dump Truck Operation & Maintenance Manual
FOREWORD:
This Manual is written for use by the operator and/or the service technician and is designed to help these persons to become fully knowledgeable of the truck and all its systems in order to keep it operating safely and efficiently. All operators and maintenance personnel should read and understand the materials in this manual before operating the truck or performing maintenance and/or operational checks on the truck. All safety notices, warnings and cautions should be understood and followed when operating or accomplishing repairs on the truck.
- The first section is an Introduction to the manual and contains a Table of Contents to locate specific areas of interest. Other sections include Safety, Operation, Maintenance, Specifications, and Optional Equipment. The illustrations used in this manual are TYPICAL of the component shown and may not be an exact reproduction of what is found on the truck.
- A product identification plate is located on the frame in front of the right side front wheel and designates the Truck Model Number, Product Identification Number (vehicle serial number), and Maximum G.V.W. (Gross Vehicle Weight) rating.
- The KOMATSU Truck Model designation consists of three numbers and one letter (i.e. 830E). The three numbers represent the basic truck model. The letter “M” designates a Mechanical drive and the letter “E” designates an Electrical wheelmotor drive system.
- The Product Identification Number (vehicle serial number) contains information which will identify the original manufacturing bill of material for this unit. This complete number will be necessary for proper ordering of many service parts and/or warranty consideration.
TABLE OF CONTENTS:
Komatsu 830E Dump Truck Operation & Maintenance Manual
MAIN MENU..................................................... 0 COVER......................................................... 1 INTRODUCTION.................................................. 5 FOREWORD.................................................. 5 ALERTS PAGE............................................... 6 TABLE OF CONTENTS......................................... 7 TRUCK MODEL ILLUSTRATION.................................. 10 ABOUT THIS MANUAL......................................... 11 STANDARD CHARTS AND TABLES................................ 13 SAFETY........................................................ 19 GENERAL SAFETY............................................ 19 PRECAUTIONS DURING OPERATION.............................. 23 OPERATING THE MACHINE................................. 24 TOWING................................................ 27 BATTERY............................................... 28 PRECAUTIONS FOR MAINTENANCE............................... 29 BEFORE CARRYING OUT MAINTENANCE....................... 29 DURING MAINTENANCE.................................... 30 TIRES................................................. 33 ADDITIONAL JOB SITE RULES............................. 34 WHEN REPAIRS ARE NECESSARY............................ 35 WARNING, CAUTION, AND INSTRUCTION PLATES / DECALS......... 37 OPERATION..................................................... 45 OPERATING INSTRUCTIONS.................................... 45 PREPARING FOR OPERATION............................... 45 SAFETY IS THINKING AHEAD.............................. 45 AT THE TRUCK - GROUND LEVEL WALK-AROUND INSPECTION.... 45 WALK-AROUND INSPECTION - ILLUSTRATION................. 46 ENGINE START-UP SAFETY PRACTICES.......................... 48 AFTER ENGINE HAS STARTED.................................. 49 MACHINE OPERATION SAFETY PRECAUTIONS...................... 49 LOADING................................................... 50 HAULING................................................... 50 PASSING................................................... 50 DUMPING................................................... 51 TOWING.................................................... 52 SUDDEN LOSS OF ENGINE POWER............................... 53 SAFE PARKING PROCEDURES................................... 53 ENGINE SHUTDOWN PROCEDURE................................. 53 DELAYED ENGINE SHUTDOWN PROCEDURE......................... 54 RESERVE ENGINE OIL SYSTEM................................. 55 OPERATOR CAB AND CONTROLS................................. 57 STEERING WHEEL AND CONTROLS........................... 58 SERVICE BRAKE PEDAL................................... 59 DYNAMIC RETARDER PEDAL................................ 59 THROTTLE PEDAL........................................ 59 HEATER / AIR CONDITIONER VENTS........................ 59 HEATER / AIR CONDITIONER COMPARTMENT AND CONTROLS..... 60 CENTER CONSOLE........................................ 62 INSTRUMENT PANEL AND INDICATOR LIGHTS..................... 66 CONTROL SYMBOLS....................................... 66 INSTRUMENT PANEL.......................................... 67 PANEL GAUGES, INDICATORS, AND CONTROLS.................... 68 OVERHEAD STATUS / WARNING INDICATOR LIGHT PANEL........... 73 INDICATOR LIGHT SYMBOLS................................... 74 HAZARD WARNING LIGHTS................................. 78 LAMP TEST SWITCH...................................... 78 OPERATOR SEAT............................................. 79 MAINTENANCE................................................... 81 LUBRICATION AND SERVICE................................... 81 HYDRAULIC TANK........................................ 81 COOLANT LEVEL CHECK................................... 82 RESERVE ENGINE OIL SYSTEM............................. 82 LUBRICATION CHART..................................... 83 10 HOUR (DAILY) LUBRICATION AND MAINTENANCE CHECKS.... 84 50 HOUR LUBRICATION AND MAINTENANCE CHECKS............ 86 100 HOUR LUBRICATION AND MAINTENANCE CHECKS........... 87 250 HOUR LUBRICATION AND MAINTENANCE CHECKS........... 88 500 HOUR LUBRICATION AND MAINTENANCE CHECKS........... 90 1000 HOUR LUBRICATION AND MAINTENANCE CHECKS.......... 91 2500 HOUR LUBRICATION AND MAINTENANCE CHECKS.......... 92 5000 HOUR LUBRICATION AND MAINTENANCE CHECKS.......... 92 10,000 HOUR LUBRICATION AND MAINTENANCE CHECKS........ 92 LINCOLN AUTOMATIC LUBRICATION SYSTEM...................... 93 GENERAL DESCRIPTION................................... 93 SYSTEM COMPONENTS..................................... 95 SYSTEM OPERATION.................................. 96 INJECTOR OPERATION................................ 98 GENERAL INSTRUCTIONS.................................. 99 LUBRICATION REQUIRED.............................. 99 SYSTEM PRIMING.................................... 99 FILTER ASSEMBLY................................... 99 LUBRICANT PUMP........................................100 SYSTEM CHECKOUT.......................................102 24 VDC SOLID STATE TIMER CHECK....................102 SYSTEM TROUBLESHOOTING CHART..........................103 PREVENTATIVE MAINTENANCE PROCEDURES...................105 SPECIFICATIONS................................................107 MAJOR COMPONENT DESCRIPTION...............................107 SPECIFICATIONS............................................109 PAYLOAD METER III.............................................111 INDEX.....................................................111 OPERATION SECTION.........................................113 INTRODUCTION..............................................113 DATA SUMMARY..............................................113 DATA GATHERING............................................113 COMPONENT DESCRIPTION.....................................114 SYSTEM DIAGRAM........................................114 SUSPENSION PRESSURE SENSORS...........................114 INCLINOMETER..........................................114 OPERATOR DISPLAY......................................114 OPERATOR SWITCH.......................................115 SPEED INPUT...........................................115 BODY-UP SWITCH........................................115 BRAKE LOCK SWITCH.....................................115 PAYLOAD METER.........................................115 COMMUNICATION PORTS...................................115 KEYSWITCH INPUT.......................................116 PAYLOAD METER POWER...................................116 LOAD LIGHTS...........................................116 WIRING AND TERMINATION................................117 TCI OUTPUTS...........................................117 OPERATOR DISPLAY AND SWITCH...............................118 READING THE SPEEDOMETER...............................118 READING THE LOAD DISPLAY..............................118 USING THE OPERATOR ID.................................118 USING THE LOAD AND TON COUNTER........................118 TOTAL TON COUNTER.................................118 TOTAL LOAD COUNTER................................119 CLEARING THE COUNTERS.............................119 VIEWING LIVE SENSOR DATA..............................119 OTHER DISPLAY MESSAGES................................119 PAYLOAD OPERATION & CALCULATION...........................120 DESCRIPTION OF HAUL CYCLE STATES......................120 STATES OR STAGES OF A TYPICAL HAUL CYCLE..........120 HAULCYCLE DESCRIPTION.............................120 LOAD CALCULATION......................................121 CARRY BACK............................................121 MEASUREMENT ACCURACY..................................121 SOURCES FOR PAYLOAD ERROR.............................121 PAYLOAD ERROR.....................................121 LOADING CONDITIONS................................122 PRESSURE SENSORS..................................122 SWING LOADS.......................................122 SPEED AND DISTANCE................................122 HAUL CYCLE DATA...........................................122 HAUL CYCLE DATA.......................................123 HAUL CYCLE WARNING FLAGS..............................124 ALARM RECORDS.........................................125 FRAME TORQUE DATA.....................................125 SPRUNG WEIGHT DATA....................................126 MAXIMUM SPEED DATA....................................126 PC SOFTWARE OVERVIEW......................................126 PC OVERVIEW...........................................126 SYSTEM CONFIGURATION..................................126 INSTALLING THE PAYLOAD METER III SOFTWARE.............126 DOWNLOADING DATA..........................................127 PLM III SYSTEM CONFIGURATION..............................128 STARTING COMMUNICATIONS...............................128 DISPLAYED PAYLOAD UNITS...........................128 TIME UNITS........................................128 CONNECTION MENU.......................................128 CONNECTING TO THE PAYLOAD METER.......................129 CONFIGURE THE PAYLOAD METER...........................129 SETTING THE DATE AND TIME.........................129 SETTING THE TRUCK TYPE............................130 SETTING THE GAUGE DISPLAY UNITS...................130 SETTING THE FRAME SERIAL NUMBER...................130 SETTING THE TRUCK NUMBER..........................130 SETTING THE KMS DISTRIBUTOR.......................130 SETTING THE KMS CUSTOMER..........................130 CLEAN TRUCK TARE......................................131 INCLINOMETER CALIBRATION..............................131 DATA ANALYSIS.............................................132 CREATING A QUERY......................................132 SORTING ON TRUCK UNIT NUMBER......................132 SORTING ON TRUCK TYPE.............................132 SORTING ON DATE RANGE.............................133 SORTING ON TIME RANGE.............................133 PAYLOAD DETAIL SCREEN.................................134 CREATING REPORTS......................................134 SUMMARY - ONE PAGE REPORT.........................135 DETAILED - MULTI PAGE REPORT......................135 CREATING GRAPHS.......................................136 EXPORTING DATA........................................136 CSV EXPORT........................................136 COMPRESSED........................................137 IMPORTING DATA........................................138 DELETING HAUL CYCLE RECORDS...........................138 VIEWING ALARMS........................................139 DELETING ALARM RECORDS................................139 CAB RADIO.....................................................141
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
