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Komatsu 930E-2SE Dump Truck Operation & Maintenance Manual S/N: A30171 And A30183 – PDF DOWNLOAD
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Komatsu 930E-2SE Dump Truck Operation & Maintenance Manual
SERIAL SUFFIX: A30171 and A30183
Book Code : CEAM010500
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Description
Komatsu 930E-2SE Dump Truck Operation & Maintenance Manual
FILE DETAILS:
Komatsu 930E-2SE Dump Truck Operation & Maintenance Manual
Model Specification: KOMATSU 930E-2SE DUMP TRUCK
Language: English
File Format: PDF
Total Pages: 156
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Downloadable: YES
KOMATSU 930E-2SE DUMP TRUCK OPERATION & MAINTENANCE MANUAL S/N: A30171 AND A30183 – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu 930E-2SE Dump Truck Operation & Maintenance Manual
FOREWORD:
- This manual is written for use by the operator and/or the service technician and is designed to help these persons to become fully knowledgeable of the truck and all its systems in order to keep it operating safely and efficiently. All operators and maintenance personnel should read and understand the materials in this manual before operating the truck or performing maintenance and/or operational checks on the truck.
- All safety notices, warnings and cautions should be understood and followed when operating or accomplishing repairs on the truck. The first section is an Introduction to the manual and contains a Table of Contents to locate specific areas of interest.
- Other sections include Safety, Operation, Maintenance, Specifications, and Optional Equipment. The illustrations used in this manual are TYPICAL of the component shown and may not be an exact reproduction of what is found on the truck.
- A product identification plate is located on the frame in front of the right side front wheel and designates the Truck Model Number, Product Identification Number (vehicle serial number), and Maximum G.V.W. (Gross Vehicle Weight) rating.
The KOMATSU Truck Model designation consists of three numbers and one letter (i.e. 930E).
The three numbers represent the basic truck model.
The letter “M”, when present, designates a Mechanical drive system;
The letter “E”, when present, designates an Electrical wheel motor drive system.
- The Product Identification Number (vehicle serial number) contains information which will identify the original manufacturing bill of material for this unit. This complete number will be necessary for proper ordering of many service parts and/or warranty consideration.
TABLE OF CONTENTS:
Komatsu 930E-2SE Dump Truck Operation & Maintenance Manual
MAIN MENU............................................................................. 0 COVER................................................................................. 1 INTRODUCTION.......................................................................... 5 FOREWARD.......................................................................... 5 ALERTS............................................................................ 6 TABLE OF CONTENTS................................................................. 7 TRUCK MODEL ILLUSTRATION.......................................................... 10 ABOUT THIS MANUAL................................................................. 11 STANDARD CHARTS AND TABLES........................................................ 13 SAFETY................................................................................ 19 GENERAL SAFETY.................................................................... 19 PRECAUTIONS DURING OPERATION...................................................... 23 OPERATING MACHINE............................................................. 24 TOWING........................................................................ 27 BATTERY....................................................................... 28 PRECAUTIONS FOR MAINTENANCE....................................................... 29 BEFORE CARRYING OUT MAINTENANCE............................................... 29 DURING MAINTENANCE............................................................ 30 TIRES......................................................................... 33 ADDITIONAL JOB SITE RULES..................................................... 34 WHEN REPAIRS ARE NECESSARY........................................................ 35 SPECIAL PRECAUTIONS FOR WORKING ON A 930E TRUCK............................... 36 WARNING, CAUTION, AND INSTRUCTION PLATES/DECALS................................... 39 OPERATION............................................................................. 49 OPERATING INSTRUCTIONS............................................................ 49 PREPARING FOR OPERATION....................................................... 49 SAFETY IS THINKING AHEAD...................................................... 49 AT THE TRUCK - GROUND LEVEL WALK - AROUND INSPECTION.......................... 49 ENGINE START-UP SAFETY PRACTICES.................................................. 52 AFTER ENGINE HAS STARTED.......................................................... 53 MACHINE OPERATION SAFETY PRECAUTIONS.............................................. 54 MACHINE OPERATION ON THE HAUL ROAD................................................ 54 STARTING ON A GRADE WITH A LOADED TRUCK........................................... 55 PASSING........................................................................... 55 LOADING........................................................................... 55 DUMPING........................................................................... 56 TOWING............................................................................ 57 SAFE PARKING PROCEDURES........................................................... 58 NORMAL ENGINE SHUTDOWN PROCEDURE.................................................. 58 DELAYED ENGINE SHUTDOWN PROCEDURE................................................. 59 SUDDEN LOSS OF ENGINE POWER....................................................... 60 RESERVE ENGINE OIL SYSTEM......................................................... 61 OPERATOR CAB AND CONTROLS......................................................... 63 STEERING WHEEL AND CONTROLS................................................... 64 DYNAMIC RETARDER/SERVICE BRAKE PEDAL.......................................... 65 ACCELERATOR (THROTTLE) PEDAL.................................................. 65 HEATER/AIR CONDITIONER VENTS.................................................. 65 HEATER/AIR CONDITIONER COMPARTMENT AND CONTROLS............................... 66 GRADE SPEED CHART............................................................. 67 CENTER CONSOLE CONTROLS AND FEATURES.......................................... 69 HOIST CONTROL LEVER....................................................... 70 OPERATOR SEAT................................................................. 73 INSTRUMENT PANEL AND INDICATOR LIGHTS............................................. 75 CONTROL SYMBOLS............................................................... 75 INSTRUMENT PANEL (FIGURE 3-7)..................................................... 76 PANEL GAUGES, INDICATORS, AND CONTROLS (DISCUSSION OF ITEMS 1-29, FIGURE 3-6)..... 77 OVERHEAD STATUS/WARNING INDICATOR LIGHT PANEL (FIGURE 3-8)........................ 83 INDICATOR LIGHT SYMBOLS - REFER TO FIGURE 3-8 BY ROWS (A-E) AND COLUMNS (1-6).... 84 HAZARD WARNING LIGHTS (7)..................................................... 90 LAMP TEST SWITCH (8).......................................................... 90 LINK-ON WARNINGS LIGHT............................................................ 90 MAINTENANCE........................................................................... 91 LUBRICATION AND SERVICE........................................................... 91 SERVICE CAPACITIES............................................................ 91 HYDRAULIC TANK SERVICE........................................................ 91 COOLANT LEVEL CHECK........................................................... 92 RADIATOR FILING PROCEDURE..................................................... 92 COOLING SYSTEM RECOMMENDATIONS................................................ 92 RESERVE ENGINE OIL SYSTEM..................................................... 92 LUBRICATION CHART............................................................. 93 10 HOUR (SHIFT) LUBRICATION AND MAINTENANCE CHECKS............................ 94 50 HOUR LUBRICATION AND MAINTENANCE CHECKS.................................... 96 100 HOUR LUBRICATION AND MAINTENANCE CHECKS................................... 97 250 HOUR LUBRICATION AND MAINTENANCE CHECKS................................... 98 500 HOUR LUBRICATION AND MAINTENANCE CHECKS...................................100 1000 HOUR LUBRICATION AND MAINTENANCE CHECKS..................................101 2500 HOUR LUBRICATION AND MAINTENANCE CHECKS..................................102 5000 HOUR LUBRICATION AND MAINTENANCE CHECKS..................................102 LINCOLN AUTOMATIC LUBRICATION SYSTEM (ROTARY PUMP)................................103 GENERAL DESCRIPTION...........................................................103 SYSTEM COMPONENTS.............................................................105 SYSTEM OPERATION..............................................................106 INJECTOR OPERATION............................................................110 INJECTORS.....................................................................111 GENERAL INSTRUCTIONS..........................................................108 LUBRICANT REQUIRED........................................................108 SYSTEM PRIMING............................................................108 FILTER ASSEMBLY...........................................................108 LUBRICANT PUMP............................................................109 SYSTEM CHECK -OUT.............................................................111 LUBRICATION CYCLE TIMER CHECK.............................................111 SYSTEM TROUBLESHOOTING CHART..................................................112 PREVENTATIVE MAINTENANCE PROCEDURES...........................................114 SPECIFICATIONS........................................................................115 MAJOR COMPONENT DESCRIPTIONS......................................................115 SPECIFICATIONS....................................................................117 OPTIONAL EQUIPMENT....................................................................119 PAYLOAD METER 3 (ON BOARD WEIGHTING SYSTEM (OBWS) INDEX)..........................119 OPERATION SECTION.............................................................121 INTRODUCTION..................................................................121 DATA SUMMARY..................................................................121 DATA GATHERING................................................................121 COMPONENT DESCRIPTION.........................................................122 SYSTEM DIAGRAM............................................................122 SUSPENSION PRESSURE SENSORS...............................................122 INCLINOMETER..............................................................122 OPERATOR DISPLAY..........................................................122 OPERATOR SWITCH...........................................................123 SPEED INPUT...............................................................123 BODY-UP SWITCH............................................................123 BRAKE LOCK SWITCH.........................................................123 PAYLOAD METER.............................................................123 COMMUNICATIONS PORTS......................................................123 KEYSWITCH INPUT...........................................................124 PAYLOAD METER POWER.......................................................124 LOAD LIGHTS...............................................................124 WIRING AND TERMINATION....................................................125 TCI OUTPUTS...............................................................125 OPERATOR DISPLAY AND SWITCH...................................................126 READING THE SPEEDOMETER...................................................126 READING THE LOAD DISPLAY..................................................126 USING THE OPERATOR ID.....................................................126 USING THE LOAD AND TON COUNTER............................................126 TOTAL TON COUNTER.....................................................126 TOTAL LOAD COUNTER....................................................127 CLEARING THE COUNTERS.................................................127 VIEWING LIVE SENSOR DATA..................................................127 OTHER DISPLAY MESSAGES....................................................127 PAYLOAD OPERATION & CALCULATION...............................................128 DESCRIPTION OF HAUL CYCLE STATES..........................................128 STATES OR STAGES OF A TYPICAL HAUL CYCLE..............................128 HAUL CYCLE DESCRIPTION................................................128 LOAD CALCULATION..........................................................129 CARRY BACK................................................................129 MEASUREMENT ACCURACY......................................................129 SOURCES FOR PAYLOAD ERROR.................................................129 PAYLOAD ERROR.........................................................129 LOAD CONDITIONS.......................................................130 PRESSURE SENSORS......................................................130 SWING LOADS...........................................................130 SPEED AND DISTANCE....................................................130 HAUL CYCLE DATA...............................................................130 HAUL CYCLE DATA...........................................................131 HAUL CYCLE WARNING FLAGS..................................................132 ALARM RECORDS.............................................................133 FRAME TORQUE DATA.........................................................133 SPRUNG WEIGHT DATA........................................................134 MAXIMUM SPEED DATA........................................................134 PC SOFTWARE OVERVIEW..........................................................134 PC OVERVIEW...............................................................134 SYSTEM CONFIGURATION......................................................134 INSTALLING THE PAYLOAD METER 3 SOFTWARE...................................134 DOWNLOADING DATA..............................................................135 PLM3 SYSTEM CONFIGURATION.....................................................136 STARTING COMMUNICATIONS...................................................136 DISPLAYED PAYLOAD UNITS...............................................136 TIME UNITS............................................................136 CONNECTION MENU...........................................................136 CONNECTING TO THE PAYLOAD METER...........................................137 CONFIGURE THE PAYLOAD METER...............................................137 SETTING THE DATA AND TIME.............................................137 SETTING THE TRUCK TYPE................................................138 SETTING THE GAUGE DISPLAY UNITS.......................................138 SETTING THE FRAME SERIAL NUMBER.......................................138 SETTING THE TRUCK NUMBER..............................................138 SETTING THE KMS DISTRIBUTOR...........................................138 SETTING THE KMS CUSTOMER..............................................138 CLEAN TRUCK TARE..........................................................139 INCLINOMETER CALIBRATION..................................................139 DATA ANALYSIS.................................................................140 CREATING A QUERY..........................................................140 SORTING ON A TRUCK UNIT NUMBER........................................140 SORTING ON A TRUCK TYPE...............................................140 SORTING ON DATE RANGE.................................................141 SORTING ON TIME RANGE.................................................141 PAYLOAD DETAIL SCREEN.....................................................142 CREATING REPORTS..........................................................142 SUMMARY - ONE PAGE REPORT.............................................143 DETAILED - MULTI-PAGE REPORT..........................................143 CREATING GRAPHS...........................................................144 EXPORTING DATA............................................................144 CSV EXPORT............................................................144 COMPRESSED............................................................145 IMPORTING DATA............................................................146 DELETING HAUL CYCLE RECORDS...............................................146 VIEWING ALARMS............................................................147 DELETING ALARM RECORDS....................................................147 RADIO, AM/FM STERO CASSETTE.......................................................149
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
