Komatsu 930E-5 Dump Truck Sound Attenuation Package Operation & Maintenance Manual CEAM035500 – PDF DOWNLOAD

Description

Komatsu 930E-5 Dump Truck Sound Attenuation Package Operation & Maintenance Manual CEAM035500 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Komatsu 930E-5 Dump Truck Sound Attenuation Package Operation & Maintenance Manual CEAM035500 – PDF DOWNLOAD

FOREWORD 10-1
ALERTS PAGE 10-2
TABLE OF CONTENTS 10-3
TRUCK MODEL ILLUSTRATION 10-7
KOMATSU MODEL 930E-5 DUMP TRUCK 10-7
ABOUT THIS MANUAL 10-8
STANDARD TORQUE CHARTS AND CONVERSION TABLES 12-1
Index of Tables 12-1
Effect of Special Lubricants on Fasteners and Standard Torque Values 12-2
Standard Tightening Torques for Class 10 9 Capscrews and Class 10 Nuts 12-2
Standard Tightening Torques for SAE Grade 5 and Grade 8 Capscrews 12-3
Standard Tightening Torques for SAE Grade 9 Capscrews 12-4
GENERAL SAFETY 20-1
Safety Rules 20-1
Truck Safety Features 20-1
Clothing And Personal Items 20-1
Unauthorized Modification 20-1
Leaving The Operator’s Seat 20-1
Mounting And Dismounting 20-2
Fire Extinguishers And First Aid Kits 20-2
Precautions For High Temperature Fluids 20-2
Asbestos Dust Hazard Prevention 20-2
Fire Prevention For Fuel And Oil 20-3
ROPS Precautions 20-3
Preventing Injury From Work Equipment 20-3
Precautions For Optional Attachments 20-3
Precautions When Starting The Machine 20-3
WORKING NEAR BATTERIES 20-4
Battery Hazard Prevention 20-4
Introduction – Section 10 OM1100
Page 10-4
TABLE OF CONTENTS (cont )
PRECAUTIONS FOR MAINTENANCE 20-5
BEFORE PERFORMING MAINTENANCE 20-5
Stopping The Engine Before Service 20-5
Electrical Systems Isolation 20-5
Warning Tag 20-7
Proper Tools 20-7
Use of Tie-Off Anchor During Maintenance 20-7
Securing The Dump Body 20-7
DURING MAINTENANCE 20-8
Personnel 20-8
Attachments 20-8
Working Under The Machine 20-8
Keeping The Machine Clean 20-8
Use Of Lighting 20-8
Precautions With The Battery 20-8
Handling High Pressure Hoses 20-9
Precautions With High Pressure Oil 20-9
Maintenance Near High Temperatures And High Pressures 20-9
Rotating Fan And Belts 20-9
Waste Materials 20-9
WHEN REPAIRS ARE NECESSARY 20-10
SPECIAL PRECAUTIONS FOR WORKING ON AN 830E/930E TRUCK 20-11
Preliminary Procedures before Welding or Performing Maintenance 20-11
Engine Shutdown Procedure before Welding or Performing Maintenance 20-11
CAPACITOR DISCHARGE SYSTEM 20-13
Necessary Tools 20-13
Warnings And Cautions 20-14
MANUAL DC LINK CAPACITOR DISCHARGE PROCEDURE 20-15
Preparation 20-15
OM1100 Introduction – Section 10
Page 10-5
TABLE OF CONTENTS (cont )
CAPACITOR CHARGE LIGHTS 20-17
FAILURE OF DISCHARGE SYSTEM 20-18
Measuring DC Voltage On Capacitors 20-18
MANUAL DISCHARGE OF CAPACITORS 20-19
SHORT ISOLATED CAPACITOR TERMINALS 20-21
CHASSIS SOUND ATTENUATION SYSTEM 30-1
OVERVIEW 30-1
Preparing For Operation 30-1
Safety Is Thinking Ahead 30-1
Components 30-1
General 30-1
Maintenance 30-1
Attenuators 30-2
General 30-2
Engine Side Panels 30-4
General 30-4
Approximate Weights 30-4
Engine Belly Pan Assembly 30-6
General 30-6
Maintenance 30-7
Approximate Weights 30-7
Radiator Silencer 30-8
General 30-8
Maintenance 30-8
Approximate Weights 30-8
Center Deck Lining 30-9
General 30-9
Maintenance 30-9
Introduction – Section 10 OM1100
Page 10-6
TABLE OF CONTENTS (cont )
Front Panel Assembly Below Radiator 30-10
General 30-10
Maintenance 30-10
Approximate Weights 30-10
Upper Horse Collar Panels 30-11
Maintenance 30-11
Blower Duct Cover & Hoses 30-12
General 30-12
Maintenance 30-12
Approximate Weights 30-12
Rear Mud Flap Curtains 30-13
General 30-13
Maintenance 30-13
SOUND ATTENUATION SYSTEM SERVICE INTERVALS 40-1
Maintenance 40-1
EVERY 500 HOUR MAINTENANCE 40-2
EVERY 6000 HOUR MAINTENANCE 40-3
EVERY 10,000 HOUR MAINTENANCE 40-4
MAJOR COMPONENT DESCRIPTION 50-1
SPECIFICATIONS 50-1
WEIGHT DISTRIBUTION 50-1
OVERALL TRUCK DIMENSIONS (Empty with Standard Body) 50-1

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DESCRIPTION:

Komatsu 930E-5 Dump Truck Sound Attenuation Package Operation & Maintenance Manual CEAM035500 – PDF DOWNLOAD

SERIAL NUMBERS 930E-5 A40074 and up
ENGINE 16V160

FOREWORD:

• This manual is written for use by the operator and/or the service technician and is designed to help these persons
  to become fully knowledgeable of the truck and all its systems in order to keep it operating safely and efficiently.
• All operators and maintenance personnel must read and understand the materials in this manual before operating
  the truck or performing maintenance and/or operational checks on the truck. All safety notices, warnings and
  cautions are to be understood and followed when operating or accomplishing repairs on the truck.
• The first section is an introduction to the manual and contains a table of contents to locate specific areas of
  interest. Other sections include Safety, Maintenance and Specifications.
• The illustrations used in this manual are TYPICAL of the component shown and may not be an exact reproduction
  of what is found on the truck.
  A product identification plate is located on the frame in front of the right side front wheel and designates the truck
  model number, product identification number (vehicle serial number), and maximum GVW (Gross Vehicle Weight)
  rating.

The KOMATSU truck model designation consists of three numbers and one letter (i.e. 930E).
The three numbers represent the basic truck model.
The letter “M”, when present, designates a Mechanical drive system;
The letter “E”, when present, designates an Electrical wheel motor drive system.

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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