Komatsu 95-3 Series Diesel Engine Shop Manual – PDF DOWNLOAD

Description

Komatsu 95-3 Series Diesel Engine Shop Manual – PDF DOWNLOAD

FILE DETAILS :

Komatsu 95-3 Series Diesel Engine Shop Manual – PDF DOWNLOAD

Brands: Komatsu
Equipment Type: Diesel Engine
Manuals Type: Shop Manual
Machine Model: S4D95LE-3, SAA4D95LE-3, 95-3 Series Diesel Engine
Book Code: SEBM031001
Language: English
Pages: 224
File Format: Portable Document Format (PDF)

DESCRIPTION:

Komatsu 95-3 Series Diesel Engine Shop Manual – PDF DOWNLOAD

GENERAL PRECAUTIONS :

Mistakes in operation extremely dangerous. Read all the Operation and Maintenance Manual carefully BEFORE operating the machine.

1. Before carrying out any greasing or repairs, read all the precautions written on the decals which are suck on the machine.
2. When carrying out any operation, always wear safety shoes and helmet. Do not wear loose work clothes, or clothes with buttons missing. . Always wear safety glasses when hitting parts with a hammer. . Always wear safety glasses when grinding parts with a grinder, etc.
3. If welding repairs are needed, always have a trained, experienced welder carry out the work. When carrying out welding work, always wear welding gloves, apron, glasses, cap and other clothes suited for welding work
4. When carrying out any operation with two or more workers, always agree on the operating procedure before starting. Always inform your fellow workers before starting any step of the operation. Before starting work, hang UNDER REPAIR signs on the controls in the operator’s compartment.
5. Keep all tools in good condition and learn the correct way to use them.
6. Decide a place in the repair workshop to keep tools and removed parts. Always keep the tools and parts in their correct places. Always keep the work area clean and make sure that there is no dirt or oil on the floor. Smoke only in the areas provided for smoking. Never smoke while working.

PREPARATIONS FOR WORK:

7. Before adding or making any repairs, park the machine on hard, level ground, and block the wheels to prevent the machine from moving.
8. Before starting work, lower ourigger, bucket or any other work equipment to the ground. If this is not possible, use blocks to prevent the work equipment from falling down. In addition, be sure to lock all the control levers and hang warning sign on them.
9. When disassembling or assembling, support the machine with blocks, jacks or stands before starting work.
10. Remove all mud and oil from the steps or other places used to get on and off the machine. Always use the handrails, ladders or steps when getting on or off the machine. Never jump on or off the machine. If it is impossible to use the handrails, ladders or steps, use a stand to provide safe footing. PRECAUTIONS DURING WORK
11. When removing the oil filler cap, drain plug or hydraulic pressure measuring plugs, loosen them slowly to prevent the oil from spurting out. Before disconnecting or removing components of the hydraulic circuit and engine cooling circuit, first remove the pressure completely from the circuit.
12. The water and oil in the circuits are not hot when the engine in stopped, so be careful not to get burned. Wait for the oil water to cool before carrying out any work on the cooling water circuits.

TABLE OF CONTENTS:

Komatsu 95-3 Series Diesel Engine Shop Manual – PDF DOWNLOAD

SAFETY .....................................................  5
	SAFETY NOTICE ..........................................  5
FOREWORD ...................................................  7
	GENERAL ................................................  7
	STANDARD TIGHTENING TORQUE ............................. 14
	CONVERSION TABLE ....................................... 18
SPECIFICATIONS ............................................. 30
OVERALL DRAWING ............................................ 36
GENERAL STRUCTURE .......................................... 46
INTAKE AND EXHAUST SYSTEM .................................. 48
AIR CLEANER ................................................ 52
CYLINDER ................................................... 65
MAIN CIRCULATION SYSTEM .................................... 66
CRANKSHAFT ................................................. 70
CONNECTING ROD ............................................. 74
TIMING GEAR ................................................ 80
CAMSHAFT ................................................... 86
ROCKER ARM SHAFT, PUSH ROD AND TAPPET ...................... 87
OIL PUMP ................................................... 90
OIL FILTER ................................................. 97
FUEL SYSTEM CHART .......................................... 99
FUEL INJECTION PUMP ........................................102
COOLING SYSTEM CHART .......................................113
WATER PUMP .................................................114
STARTING AND CHARGING SYSTEM ELECTRICAL CIRCUIT DIAGRAM ....120
ADJUSTING VALVE CLEARANCE ..................................128
MEASURING COMPRESSION PRESSURE .............................130
ADJUSTING FUEL INJECTION PRESSURE ( CRACKING PRESSURE) .....131
PERFORMANCE TEST ...........................................144
METHOD OF USING TROUBLESHOOTING CHARTS .....................150
POINTS TO REMEMBER WHEN TROUBLESHOOTING ....................154
TESTING AND ADJUSTING TOOL LIST ............................173
SPECIAL TOOL LIST ..........................................178
OVERALL DISASSEMBLY, ASSEMBLY ..............................179
DISASSEMBLY ................................................180
ASSEMBLY ...................................................192
GRINDING CYLINDER HEAD MOUNTING SURFACE ....................210
REPLACING VALVE GUIDE ......................................211
GRINDING VALVE .............................................212
REPLACING CAMSHAFT BUSHING .................................213
REPLACING CRANKSHAFT GEAR ..................................215
REPLACING CAM GEAR .........................................216
REPLACING FLYWHEEL RING GEAR ...............................217
PROCEDURE FOR PRESSURE TEST ................................218
CYLINDER LINER ( SPECIAL RESTORATION PART) .................219
MACHINING DRAWING FOR CYLINDER BLOCK BORE ..................220
GRINDING CRANKSHAFT ........................................222

KOMATSU 95-3 SERIES DIESEL ENGINE SHOP MANUAL – PDF DOWNLOAD:

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