Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Sale!
Komatsu 95 Series Diesel Engine Shop Manual SEBE61460114 – PDF DOWNLOAD
Original price was: $65.95.$31.95Current price is: $31.95.
Komatsu 95 Series Diesel Engine Shop Manual
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Komatsu 95 Series Diesel Engine Shop Manual
FILE DETAILS:
Komatsu 95 Series Diesel Engine Shop Manual
Brands: Komatsu
Manuals Type: Shop Manual
Book Code: SEBE61460114
Language: English
Pages: 820
File Format: Portable Document Format (PDF)
DESCRIPTION:
Komatsu 95 Series Diesel Engine Shop Manual
FOREWORD:
GENERAL:
- This shop manual has been prepared as an aid to improve the quality of repairs by giving the servicemen an accurate understanding of the product and by showing him the correct way to perform repairs and make iudgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity.
- This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding. the manual is divided into the following chapters; these
chapters are further divided into the each main group of components.
STRUCTURE AND FUNCTION:
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting.
TESTING AND ADJUSTING:
This section explains checks to be made before and after performing repairs. as well as adjustments to be made at completion of the checks and repairs. Troubleshooting charts correlating ‘Problems’ to “Causes” are also included In this section.
DISASSEMBLY AND ASSEMBLY:
This section explains the order to be followed when removing, installing, disassembling or assembling each component, as well as precautions to be taken for these operations.
MAINTENANCE STANDARD:
This section gives the judgement standards when inspecting disassembled parts.
TABLE OF CONTENTS:
Komatsu 95 Series Diesel Engine Shop Manual
MAIN MENU..................................................................................................... 0 CONTENTS...................................................................................................... 2 01 GENERAL ................................................................................................... 27 GENERAL VIEW ............................................................................................. 28 SPECIFICATIONS ........................................................................................... 30 GENERAL ASSEMBLY DRAWING ................................................................................. 52 ENGINE PERFORMANCE CURVE ................................................................................. 94 WEIGHT TABLE..............................................................................................154 11 STRUCTURE AND FUNCTION ....................................................................................157 GENERAL STRUCTURE ........................................................................................158 INTAKE AND EXHAUST SYSTEM ................................................................................169 INTAKE AND EXHAUST SYSTEM.............................................................................169 FTG AIR CLEANER.......................................................................................185 TURBOCHARGER..........................................................................................189 AFTER-COOLER..........................................................................................196 ENGINE BODY...............................................................................................198 CYLINDER HEAD.........................................................................................198 VALVE SYSTEM..........................................................................................218 CYLINDER BLOCK........................................................................................226 CYLINDER LINER........................................................................................232 MAIN CIRCULATION SYSTEM...............................................................................234 TIMING GEAR...........................................................................................252 FLYWHEEL AND FLYWHEEL HOUSING.........................................................................258 LUBRICATION SYSTEM........................................................................................263 LUBRICATION SYSTEM CHART..............................................................................263 OIL PUMP .............................................................................................269 OIL FILTER ...........................................................................................270 OIL COOLER ...........................................................................................272 FUEL SYSTEM ..............................................................................................274 FUEL SYSTEM CHART ....................................................................................274 FUEL INJECTION PUMP ..................................................................................286 GOVERNOR..............................................................................................316 FEED PUMP.............................................................................................320 FUEL INJECTION NOZZLE ................................................................................322 FUEL CUT SOLENOID ....................................................................................325 ENGINE STOP MOTOR ....................................................................................328 FUEL FILTER ..........................................................................................333 WATER SEPARATOR ......................................................................................334 COOLING SYSTEM ...........................................................................................335 COOLING SYSTEM CHART .................................................................................335 WATER PUMP ...........................................................................................338 CORROSION RESISTOR (OPTION) ..........................................................................341 THERMOSTAT AND FAN DRIVE ............................................................................342 ELECTRICAL SYSTEM.........................................................................................352 ALTERNATOR............................................................................................352 STARTING MOTOR .......................................................................................361 ELECTRICAL INTAKE AIR HEATER .........................................................................367 ACCESSORY.................................................................................................372 AIR COMPRESSOR........................................................................................372 12 TESTING AND ADJUSTING......................................................................................375 INTAKE AND EXHAUST SYSTEM.................................................................................376 ADJUSTING VALVE CLEARANCE.............................................................................376 MEASURING EXHAUST GAS COLOR...........................................................................378 ENGINE BODY...............................................................................................379 MEASURING COMPRESSION PRESSURE........................................................................379 MEASURING BLOW-BY PRESSURE............................................................................380 ADJUSTING ENGINE SPEED SENSOR.........................................................................381 FUEL SYSTEM...............................................................................................382 CHECKING AND ADJUSTING FUEL INJECTION TIMING..........................................................382 ADJUSTING GOVERNOR....................................................................................392 TESTING AND ADJUSTING FUEL CUT SOLENOID...............................................................395 PROCEDURE FOR ADJUSTING ENGINE STOP MOTOR CABLE.......................................................400 ADJUSTING FUEL INJECTION PRESSURE.....................................................................402 LUBRICATION SYSTEM........................................................................................405 MEASURING OIL PRESSURE................................................................................405 MEASURING OIL TEMPERATURE.............................................................................406 COOLING SYSTEM............................................................................................407 MEASURING WATER TEMPERATURE...........................................................................407 TESTING AND ADJUSTING FAN BELT TENSION................................................................408 FUEL INJECTION PUMP CALIBRATION DATA......................................................................409 PERFORMANCE TEST..........................................................................................528 RUN-IN STANDARD.......................................................................................528 PERFORMANCE TEST CRITERIA.............................................................................537 TESTING AND ADJUSTING TOOL LIST.......................................................................558 TESTING AND ADJUSTING DATA............................................................................559 TROUBLESHOOTING...........................................................................................582 METHOD OF USING TROUBLESHOOTING TABLE.................................................................583 POINTS TO REMEMBER WHEN TROUBLESHOOTING...............................................................587 S-1 Starting performance is poor (Starting always takes time) ........................................588 S-2 Engine does not start.............................................................................589 (1) Engine does not turn..........................................................................589 (2) Engine turns but no exhaust gas comes out (Fuel is not being injected)........................590 (3) Exhaust gas comes out but engine does not start (Fuel is being injected)......................591 S-3 Engine does not pick up smoothly (Follow-up is poor) .............................................592 S-4 Engine stops during operations ...................................................................593 S-5 Engine does not rotate smoothly ..................................................................594 S-6 Engine lacks output (no power) ...................................................................595 S-7 Exhaust gas is black (incomplete combustion) .....................................................596 S-8 Oil consumption is excessive (or exhaust gas is blue).............................................597 S-9 Oil becomes contaminated quickly .................................................................598 S-10 Fuel consumption is excessive ...................................................................599 S-11 Oil is in cooling water, or water spurts back, or water level ...................................600 S-12 Oil pressure lamp lights up (drop in oil pressure) ..............................................601 S-13 Oil level rises..................................................................................602 S-14 Water temperature becomes too high (overheating) ................................................603 S-15 Abnormal noise is made...........................................................................604 S-16 Vibration is excessive...........................................................................605 S-17 Diagnosis of electronical governor by diagnosis display (electronical governor made by ZEXEL)....606 13 DISASSEMBLY AND ASSEMBLY...................................................................................622 3D95S-W-1.................................................................................................623 GENERAL DISASSEMBLY...................................................................................624 GENERAL ASSEMBLY .....................................................................................631 4D95S-1...................................................................................................644 GENERAL DISASSEMBLY...................................................................................645 GENERAL ASSEMBLY .....................................................................................655 4D95L SERIES..............................................................................................671 GENERAL DISASSEMBLY...................................................................................671 GENERAL ASSEMBLY......................................................................................685 6D95L SERIES..............................................................................................707 GENERAL DISASSEMBLY...................................................................................707 GENERAL ASSEMBLY......................................................................................721 DISASSEMBLY AND ASSEMBLY OF AIR COMPRESSOR................................................................745 14 MAINTENANCE STANDARD ......................................................................................752 TURBOCHARGER .............................................................................................753 CYLINDER HEAD ............................................................................................756 VALVE, VALVE GUIDE........................................................................................761 ROCKER ARM SHAFT, PUSH ROD AND TAPPET.....................................................................764 CYLINDER BLOCK ...........................................................................................765 CRANKSHAFT ...............................................................................................767 CAMSHAFT .................................................................................................771 TIMING GEAR (HELICAL GEAR) ...............................................................................777 FLYWHEEL AND FLYWHEEL HOUSING ............................................................................782 PISTON, PISTON RING AND PISTON PIN........................................................................783 CONNECTING ROD ...........................................................................................792 OIL PUMP .................................................................................................793 REGULATOR VALVE ..........................................................................................795 WATER PUMP, THERMOSTAT ...................................................................................796 FUEL SYSTEM ..............................................................................................799 15 REPAIR AND REPLACEMENT ....................................................................................802 CYLINDER HEAD SECTION.....................................................................................804 GRINDING CYLINDER HEAD MOUNTING SURFACE ............................................................804 REPLACING VALVE SEAT INSERT...........................................................................805 REPLACING VALVE GUIDE ................................................................................809 GRINDING VALVE .......................................................................................810 CYLINDER BLOCK SECTION....................................................................................811 REPLACING CAM BUSHING ................................................................................811 REPLACING GEARS.......................................................................................813 PROCEDURE FOR PRESSURE TEST ..........................................................................815 CYLINDER LINER (SPECIAL RESTORATION PART) ............................................................816 MACHINING DRAWING FOR CYLINDER BLOCK BORE ............................................................817 ADDITIONAL MACHINING OF CAM JOURNAL ..................................................................818 GRINDING CRANKSHAFT ..................................................................................819
KOMATSU 95 SERIES DIESEL ENGINE SHOP MANUAL SEBE61460114 – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
