Komatsu 95E -5 SERIES ENGINE Shop Manual SEN01966-14 – PDF DOWNLOAD

Description

Komatsu 95E -5 SERIES ENGINE Shop Manual SEN01966-14 – PDF DOWNLOAD

FILE DETAILS:

Komatsu 95E -5 SERIES ENGINE Shop Manual SEN01966-14 – PDF DOWNLOAD

Language : English
Pages :102
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Komatsu 95E -5 SERIES ENGINE Shop Manual SEN01966-14 – PDF DOWNLOAD

Shop Manual, contents binder, binder label and tabs SEN01966-14
00 Index and foreword SEN02120-14
Index SEN02121-14 q
Foreword and general information SEN02122-02
01 Specification SEN02123-06
Specification and technical data SEN02124-06
10 Structure, function and maintenance standard SEN02125-10
Structure, function and maintenance standard, Part 1 SEN02126-08
Structure, function and maintenance standard, Part 2 SEN02127-06
20 Standard value table SEN02128-07
Standard service value table SEN02129-07 q
30 Testing and adjusting SEN02130-04
Testing and adjusting SEN02182-04
40 Troubleshooting SEN02131-04
General information on troubleshooting SEN02183-03 q
Troubleshooting of electrical system (E-mode), Part 1 SEN02185-01
Troubleshooting of electrical system (E-mode), Part 2 SEN02186-02 q
Troubleshooting of mechanical system (S-mode) SEN02184-02
50 Disassembly and assembly SEN02132-05
General information on disassembly and assembly SEN02187-03
Disassembly and assembly, Part 1 SEN02188-00
Disassembly and assembly, Part 2 SEN02189-02
Disassembly and assembly, Part 3 SEN02190-00
90 Repair and replacement of parts SEN05206-01
Information related to repair and replacement SEN05207-00
Parts related to cylinder head SEN05208-01
Parts related to cylinder block SEN05209-00
00 Index and foreword SEN02121-14
95E-5 Series 3
Table of contents 1
00 Index and foreword
Index SEN02121-14
Composition of shop manual 2
Table of contents 3
Foreword and general information SEN02122-02
Safety notice 2
How to read the shop manual 7
Explanation of terms for maintenance standard 9
Handling of electric equipment and hydraulic component 11
Handling of connectors newly used for engines 20
How to read electric wire code 23
Precautions when carrying out operation 26
Method of disassembling and connecting push-pull type coupler 29
Standard tightening torque table 32
Conversion table 36
01 Specification
Specification and technical data SEN02124-06
Outline 2
Specifications 4
General view 10
Weight table 17
Engine performance curves 18
10 Structure, function and maintenance standard
Structure, function and maintenance standard, Part 1 SEN02126-08
General structure 4
Air intake and exhaust unit 6
Air cleaner 8
Turbocharger 10
Muffler 13
Cylinder head 14
Cylinder block 16
Cylinder 19
Main moving parts 20
Crankshaft 22
Camshaft 23
Piston, piston ring and piston pin 24
Connecting rod 25
Flywheel and flywheel housing 26
Timing gear 28
Valve system 32
Valve, valve guide 34
Rocker arm shaft, push rod and tappet 35
Structure, function and maintenance standard, Part 2 SEN02127-06
Lubrication system diagram 3
Oil pump 4
Regulator valve 6
Oil filter 7
Fuel system diagram 9
Supply pump 10
Fuel injection nozzle 12
Fuel filter 13
Common rail 14
Various sensor 16
SEN02121-14 00 Index and foreword
4 95E-5 Series
Cooling system diagram 18
Water pump 19
Cooling fan drive and thermostat 22
Starting and charging system electrical circuit diagram 26
Alternator 27
Starting motor 30
Starting aid 32
Engine controller 33
20 Standard value table
Standard service value table SEN02129-07
Standard service value table for testing, adjusting, and troubleshooting 2
Running-in standard and performance test standard 7
30 Testing and adjusting
Testing and adjusting SEN02182-04
Testing and adjusting tools list 3
Sketches of special tools 5
Measuring intake air pressure 6
Testing exhaust temperature 7
Adjusting valve clearance 8
Testing compression pressure 10
Testing blow-by pressure 12
Testing oil pressure 13
Handling fuel system parts 14
Releasing residual pressure in fuel system 14
Testing fuel pressure 15
Reduced cylinder mode operation 16
No-injection cranking 16
Testing leakage from pressure limiter and return rate from injector 17
Bleeding air from fuel circuit 20
Testing fuel system for leakage 22
Testing and adjusting alternator belt tension 23
Handling controller voltage circuit 24
40 Troubleshooting
General information on troubleshooting SEN02183-03
Points on troubleshooting 2
Error code and failure code table 4
Information in troubleshooting table 6
Connection table for connector pin numbers 8
T- branch box and T- branch adapter table 44
Troubleshooting of electrical system (E-mode), Part 1 SEN02185-01
E-1 Code [111/CA111] ECM Critical Internal Failure 4
E-2 Code [115/CA115] Eng Ne and Bkup Speed Sensor Error 7
E-3 Code [122/CA122] Charge Air Press Sensor High Error 8
E-4 Code [123/CA123] Charge Air Press Sensor Low Error 10
E-5 Code [131/CA131] Throttle Sensor High Error 11
E-6 Code [132/CA132] Throttle Sensor Low Error 14
E-7 Code [144/CA144] Coolant Temp Sensor High Error 16
E-8 Code [145/CA145] Coolant Temp Sensor Low Error 18
E-9 Code [153/CA153] Charge Air Temp Sensor High Error 20
E-10 Code [154/CA154] Charge Air Temp Sensor Low Error 22
E-11 Code [187/CA187] Sensor Sup 2 Volt Low Error 23
E-12 Code [221/CA221] Ambient Air Press Sensor High Error 24
E-13 Code [222/CA222] Ambient Air Press Sensor Low Error 26
E-14 Code [227/CA227] Sensor Sup 2 Volt High Error 27
00 Index and foreword SEN02121-14
95E-5 Series 5
E-15 Code [234/CA234] Eng Overspeed 28
E-16 Code [238/CA238] Ne Speed Sensor Sup Volt Error 30
E-17 Code [271/CA271] IMV Short Error 32
E-18 Code [272/CA272] IMV Open Error 34
E-19 Code [322/CA322] Injector #1 System Open/Short Error 36
E-20 Code [324/CA324] Injector #3 System Open/Short Error 38
E-21 Code [331/CA331] Injector #2 System Open/Short Error 40
E-22 Code [332/CA332] Injector #4 System Open/Short Error 42
E-23 Code [351/CA351] INJ Drive Circuit Error 44
E-24 Code [352/CA352] Sensor Sup 1 Volt Low Error 47
E-25 Code [386/CA386] Sensor Sup 1 Volt High Error 48
E-26 Code [431/CA431] Idle Validation SW Low error 50
E-27 Code [432/CA432] Idle Validation Process error 50
E-28 Code [435/CA435] Abnormality in engine oil pressure switch 51
E-29 Code [441/CA441] Battery voltage low error 52
E-30 Code [442/CA442] Battery voltage high error 52
Troubleshooting of electrical system (E-mode), Part 2 SEN02186-02
E-31 Code [449/CA449] Rail Press Very High Error 3
E-32 Code [451/CA451] Rail Press Sensor High Error 4
E-33 Code [452/CA452] Rail Press Sensor Low Error 6
E-34 Code [553/CA553] Rail Press High Error 7
E-35 Code [559/CA559] Rail Press Low Error 8
E-36 Code [689/CA689] Eng Ne Speed Sensor Error 12
E-37 Code [731/CA731] Eng Bkup Speed Sensor Phase Error 14
E-38 Code [757/CA757] All Persistent Data Lost Error 15
E-39 Code [778/CA778] Eng Bkup Speed Sensor Error 16
E-40 Code [1633/CA1633] KOMNET Dtalink Timeout Error 18
E-41 Code [2185/CA2185] Throttle Sens Sup Volt High Error 19
E-42 Code [2186/CA2186] Throttle Sens Sup Volt Low Error 22
E-43 Code [2249/CA2249] Rail Press Very Low Error 23
E-44 Code [2311/CA2311] Abnormality in IMV solenoid 24
E-45 Code [2555/CA2555] Grid Heater Relay Volt Low Error 25
E-46 Code [2556/CA2556] Grid Heater Relay Volt High Error 26
E-47 Code [(- – -)/B@BAZG] Eng Oil press Low Speed Derate 28
E-48 Code [(- – -)/B@BAZG] Eng Oil press Torque Derate 28
E-49 Code [(- – -)/B@BCNS] Eng Overheat 29
Troubleshooting of mechanical system (S-mode) SEN02184-02
Method of using troubleshooting charts 4
S-1 Starting performance is poor 8
S-2 Engine does not start 9
S-3 Engine does not pick up smoothly 12
S-4 Engine stops during operations 13
S-5 Engine does not rotate smoothly 14
S-6 Engine lacks output (or lacks power) 15
S-7 Exhaust smoke is black (incomplete combustion) 16
S-8 Oil consumption is excessive (or exhaust smoke is blue) 17
S-9 Oil becomes contaminated quickly 18
S-10 Fuel consumption is excessive 19
S-11 Oil is in coolant (or coolant spurts back or coolant level goes down) 20
S-12 Oil pressure drops 21
S-13 Oil level rises (Entry of coolant or fuel) 22
S-14 Coolant temperature becomes too high (overheating) 23
S-15 Abnormal noise is made 24
S-16 Vibration is excessive 25
SEN02121-14 00 Index and foreword
6 95E-5 Series
50 Disassembly and assembly
General information on disassembly and assembly SEN02187-03
How to read this manual 2
Coating materials list 4
Special tools list 7
Sketches of special tools 8
Disassembly and assembly, Part 1 SEN02188-00
General disassembly of engine 2
Disassembly and assembly, Part 2 SEN02189-02
General assembly of engine 2
Disassembly and assembly, Part 3 SEN02190-00
Disassembly and assembly procedure for fuel supply pump unit 2
Disassembly and assembly procedure for oil seal units 4
90 Repair and replacement of parts
Information related to repair and replacement SEN05207-00
Special tool table 2
Sketches of special tools 4
Parts related to cylinder head SEN05208-01
Part names related to cylinder head 2
Testing and inspection of cylinder head 3
Pressure test of cylinder head 5
Replacement of valve guide 5
Replacement of valve seat insert 7
Repair of cylinder head mounting face by grinding 13
Repair of valve by grinding 14
Parts related to cylinder block SEN05209-00
Part names related to cylinder block 2
Testing and inspection of cylinder block 3
Part names related to crankshaft 6
Testing and inspection of crankshaft 7
Part names related to connecting rod 8
Testing and inspection of connecting rod 9
Replacement of flywheel ring gear 10
Replacement of crankshaft gear 11
Replacement of camshaft gear 11
Replacement of connecting rod small end bushing 12
Replacement of cam bushing 14
Cylinder liner (Special part for repair) 16
Rework drawing for counter bore 17
Repair of crankshaft by grinding 18

IMAGES PREVIEW OF THE MANUAL:

S.M 18/12/24