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Komatsu 95E-6 Series Diesel Engine Shop Manual – PDF DOWNLOAD
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Komatsu 95E-6 Series Diesel Engine Shop Manual
Book Code: SEN06060-01
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Description
Komatsu 95E-6 Series Diesel Engine Shop Manual
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FILE DETAILS:
Komatsu 95E-6 Series Diesel Engine Shop Manual
Brands: Komatsu
Equipment Type: Diesel Engine
Manuals Type: Shop Manual
Machine Model: 95E-6 Series Engine
Book Code: SEN06060-01
Language: English
Pages: 266
File Format: Portable Document Format (PDF)
KOMATSU 95E-6 SERIES DIESEL ENGINE SHOP MANUAL – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu 95E-6 Series Diesel Engine Shop Manual
Composition of shop manual:
• This shop manual describes the technical information required for the services performed in a workshop. The shop manual is divided into the following chapters for the convenience of use.
00. Index and foreword:
• This section includes the index, foreword, safety and basic information.
01. Specification:
• This section explains the specifications of the machine.
10. Structure and function:
• This section explains the structure and function of the machine. The section of “Structure and function” serves not only to give an understanding for the structure of each component, but also serves as reference material for troubleshooting.
20. Standard value table:
• The standard values for a new machine and trouble shooting are described. This standard value table is used for testing and adjusting, and determining a failure at troubleshooting.
50. Disassembly and assembly:
• This section explains the procedures for removing, installing, disassembling, and assembling each part or component and the special tools for the works as well as precautions for doing them safely. In addition, tightening torque, and quantity and weight of coating material, oil, grease, and coolant required for the works are also explained.
60. Maintenance standard:
• This section describes the maintenance standard values for each component. This section gives the criterion values for each component and required remedy at disassembly or maintenance.
TABLE OF CONTENTS:
Komatsu 95E-6 Series Diesel Engine Shop Manual
COVER........................................................................ 1 00 Index and foreword ....................................................... 3 Index ................................................................... 4 Foreword, safety and general information ................................ 7 Important safety notice ............................................. 7 How to read the shop manual ......................................... 14 Explanation of terms for maintenance standard ....................... 16 Handling equipment of fuel system devices ........................... 18 Handling of intake system parts ..................................... 19 Handling of hydraulic equipment ..................................... 20 Method of disconnecting and connecting of push-pull type coupler .... 22 Handling of electrical equipment .................................... 25 How to read electric wire code ...................................... 33 Precautions when performing operation ............................... 36 Standard tightening torque table .................................... 41 List of abbreviation ................................................ 47 Conversion table .................................................... 52 01 Specification ............................................................ 57 Table of contents ....................................................... 58 General information ..................................................... 59 Exhaust gas regulation .............................................. 59 Specifications .......................................................... 62 Applicable machines ................................................. 62 Specifications ...................................................... 63 General view ........................................................ 66 Weight table ........................................................ 75 Engine performance curve ............................................ 76 10 Structure and function ................................................... 79 Table of contents ....................................................... 80 Components layout ....................................................... 81 Components layout drawing ........................................... 81 Intake and exhaust system parts ......................................... 83 Intake and exhaust system layout drawing ............................ 83 Intake and exhaust system circuit diagram ........................... 85 Air cleaner ......................................................... 87 VFT ................................................................. 88 EGR system piping drawing ........................................... 92 EGR system circuit diagram .......................................... 94 EGR valve ........................................................... 95 EGR cooler .......................................................... 97 KCCV layout drawing ................................................. 99 KCCV ventilator .....................................................101 KDOC muffler ........................................................105 Engine main body parts ..................................................107 General structure ...................................................107 Cylinder head .......................................................111 Cylinder block ......................................................113 Main moving parts ...................................................115 Timing gear .........................................................118 Front cover .........................................................120 Valve system ........................................................121 Flywheel and flywheel housing .......................................123 Lubrication system ......................................................124 Lubrication system chart ............................................124 Oil pump ............................................................126 Oil filter ..........................................................128 Oil cooler ..........................................................130 Oil pan .............................................................131 Fuel system .............................................................132 Fuel system parts layout drawing ....................................132 Fuel system circuit diagram .........................................134 Prefilter ...........................................................135 Main filter .........................................................136 Supply pump .........................................................137 Common rail .........................................................138 Injector ............................................................139 Cooling system ..........................................................143 Cooling system parts layout drawing .................................143 Cooling system chart ................................................144 Drive pulley ........................................................145 Water pump ..........................................................147 Thermostat and jiggle valve .........................................148 Electrical equipment ....................................................152 Alternator ..........................................................152 Starting motor ......................................................157 Intake air heater ...................................................161 Engine harness ......................................................162 Engine controller ...................................................164 Sensor ..............................................................170 20 Standard value tables ....................................................179 Table of contents .......................................................180 Standard service value table ............................................181 Standard value table for engine .....................................181 Running-in standard and performance test standard ...................185 50 Disassembly and assembly .................................................189 Table of contents .......................................................190 Related information on disassembly and assembly .........................191 How to read this manual .............................................191 Coating materials list ..............................................193 Special tools list ..................................................197 Sketches of special tools ...........................................198 Disassembly and assembly ................................................199 General disassembly of engine .......................................199 General assembly of engine ..........................................214 Removal and installation procedure of supply pump unit alone ........237 Engine front oil seal replacement procedure .........................240 Engine rear oil seal replacement procedure ..........................241 60 Maintenance standard .....................................................243 Table of contents .......................................................244 Intake and exhaust system parts .........................................245 VFT .................................................................245 Engine main body parts ..................................................246 Cylinder head .......................................................246 Cylinder block ......................................................248 Crankshaft ..........................................................250 Piston ..............................................................251 Connecting rod ......................................................252 Timing gear .........................................................253 Camshaft ............................................................254 Valve system ........................................................255 Valve and valve guide ...............................................256 Rocker arm shaft, push rod, and tappet ..............................257 Flywheel and flywheel housing .......................................258 Lubrication system ......................................................260 Oil pump ............................................................260 Cooling system ..........................................................262 Water pump ..........................................................262 INDEX........................................................................263
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
