Komatsu 95E-6 Series Engine Shop Manual SEN06060-05 – PDF DOWNLOAD

Description

Komatsu 95E-6 Series Engine Shop Manual SEN06060-05 – PDF DOWNLOAD

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DESCRIPTION:

Komatsu 95E-6 Series Engine Shop Manual SEN06060-05 – PDF DOWNLOAD

How to read the shop manual (ALL-0320-010-A-03-A):
• Some attachments and optional parts described in this shop manual may not be arranged for certain
areas. Contact your Komatsu distributor if one or some of them are required.
• Materials and specifications are subject to change without notice.
• The shop manuals are available for “Machine part” and “Engine part”. For the engine, see the shop
manual for the same model of the engine as the one which is mounted on the machine.
Composition of shop manual
• This shop manual describes the technical information required for the services performed in a workshop.
The shop manual is divided into the following chapters for the convenience of use.
00. Index and foreword
• This section includes the index, foreword, safety and basic information.
01. Specification
• This section explains the specifications of the machine.
10. Structure and function
• This section explains the structure and function of the machine. The section of “Structure and function”
serves not only to give an understanding for the structure of each component, but also serves as
reference material for troubleshooting.
20. Standard value table
• The standard values for a new machine and trouble shooting are described. This standard value table is
used for testing and adjusting, and determining a failure at troubleshooting.
50. Disassembly and assembly
• This section explains the procedures for removing, installing, disassembling, and assembling each part or
component and the special tools for the works as well as precautions for doing them safely. In addition,
tightening torque, and quantity and weight of coating material, oil, grease, and coolant required for the
works are also explained.
60. Maintenance standard
• This section describes the maintenance standard values for each component. This section gives the
criterion values for each component and required remedy at disassembly or maintenance.

TABLE OF CONTENTS:

Komatsu 95E-6 Series Engine Shop Manual SEN06060-05 – PDF DOWNLOAD

Cover 1
00 Index and foreword 3
Index 4
Foreword, safety and general information 7
Important safety notice 7
How to read the shop manual 14
Explanation of terms for maintenance standard 16
Handling equipment of fuel system devices 18
Handling of intake system parts 19
Handling of hydraulic equipment 20
Method of disconnecting and connecting of push-pull type coupler 22
Handling of electrical equipment 25
How to read electric wire code 33
Precautions when performing operation 36
Standard tightening torque table 41
List of abbreviation 47
Conversion table 52
01 Specification 57
Table of contents 58
General information 59
Exhaust gas regulation 59
Specifications 62
Applicable machines 62
Specifications 63
General view 67
Weight table 80
Engine performance curve 81
10 Structure and function 85
Table of contents 86
Components layout 87
Components layout drawing 87
Intake and exhaust system parts 89
Intake and exhaust system layout drawing 89
Intake and exhaust system circuit diagram 91
Air cleaner(DF type) 93
Air cleaner(FPG type) 94
Variable flow turbocharger 95
EGR system piping drawing 99
EGR system circuit diagram 101
EGR valve 102
EGR cooler 104
KCCV layout drawing 106
KCCV ventilator 108
KDOC muffler 112
Engine main body parts 114
General structure 114
Cylinder head 118
Cylinder block 120
Main moving parts 122
Timing gear 125
Front cover 127
Valve system 128
Flywheel and flywheel housing 130
Lubrication system 131
Lubrication system chart 131
Oil pump 133
Oil filter 135
Oil cooler 137
Oil pan 138
Fuel system 139
Fuel system parts layout drawing 139
Fuel system circuit diagram 141
Prefilter 142
Main filter 143
Supply pump 144
Common rail 145
Injector 146
Cooling system 150
Cooling system parts layout drawing 150
Cooling system chart 151
Drive pulley 152
Water pump 154
Thermostat and jiggle valve 155
Electrical equipment 159
Alternator 159
Starting motor 164
Intake air heater 168
Engine harness 169
Engine controller 171
Sensor 177
20 Standard value tables 185
Table of contents 186
Standard service value table 187
Standard value table for engine 187
Running-in standard and performance test standard 193
50 Disassembly and assembly 197
Table of contents 198
Related information on disassembly and assembly 199
How to read this manual 199
Coating materials list 201
Special tools list 205
Sketches of special tools 206
Disassembly and assembly 207
General disassembly of engine 207
General assembly of engine 222
Removal and installation procedure of supply pump unit alone 245
Engine front oil seal replacement procedure 248
Engine rear oil seal replacement procedure 249
60 Maintenance standard 251
Table of contents 252
Intake and exhaust system parts 253
Variable flow turbocharger 253
Engine main body parts 254
Cylinder head 254
Cylinder block 256
Crankshaft 258
Piston 259
Connecting rod 260
Timing gear 261
Camshaft 262
Valve system 263
Valve and valve guide 264
Rocker arm shaft, push rod, and tappet 265
Flywheel and flywheel housing 266
Lubrication system 268
Oil pump 268
Cooling system 270
Water pump 270
INDEX 271

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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