KOMATSU AE50/AM50 Series ELECTRIC LIFT TRUCK SHOP MANUAL – PDF DOWNLOAD

Description

KOMATSU AE50/AM50 Series ELECTRIC LIFT TRUCK SHOP MANUAL – PDF DOWNLOAD

FILE DETAILS:

KOMATSU AE50/AM50 Series ELECTRIC LIFT TRUCK SHOP MANUAL – PDF DOWNLOAD

Language : English
Pages : 460
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

KOMATSU AE50/AM50 Series ELECTRIC LIFT TRUCK SHOP MANUAL – PDF DOWNLOAD

COVER........................................................................................................  1
SECTION INDEX................................................................................................  3
10. GENERAL AND SPECIFICATIONS...............................................................................  5
	OUTSIDE VIEW.............................................................................................  6
	SPECIFICATIONS...........................................................................................  8
	PERIODIC REPLACEMENT OF CONSUMABLE PARTS................................................................. 12
	SAFETY ITEMS FOR MAINTENANCE............................................................................. 13
	STANDARD TIGHTENING TORQUE FOR BOLTS..................................................................... 19
	STANDARD TIGHTENING TORQUE FOR PIPE JOINTS............................................................... 20
	HOW TO USE LOCTITE....................................................................................... 21
20. TESTING AND ADJUSTING.................................................................................... 23
	SERVICE DATA............................................................................................. 24
	METHOD OF RELEASING THE PRESSURE IN THE HYDRAULIC PIPING................................................. 26
	LIFT INTERRUPT FUNCTION.................................................................................. 26
	METER PANEL.............................................................................................. 27
	OPERATION OF METER PANEL................................................................................. 28
	BATTERY.................................................................................................. 31
	FUSE..................................................................................................... 32
	TRANSFER CASE............................................................................................ 35
	ADJUSTMENT OF WET TYPE BRAKE AND PARKING BRAKE........................................................... 36
	WET TYPE BRAKE........................................................................................... 38
	HYDRAULIC OIL TANK....................................................................................... 39
	MAST..................................................................................................... 40
	FINGER BAR............................................................................................... 42
	NATURALLY DESCENDING AMOUNT OF HYDRAULIC OIL CYLINDER,MEASUREMENT OF NATURALLY FORWARD TILTING AMOUNT.... 44
	AIR BLEEDING............................................................................................. 45
	LIST OF LUBRICANT AND GREASE............................................................................. 46
30. REMOVAL AND INSTALLATION................................................................................. 49
	UNIT LOCATION DIAGRAM.................................................................................... 50
	UNIT MASS................................................................................................ 51
	DRAWING OF DISASSEMBLY/ASSEMBLY.......................................................................... 54
	MAST..................................................................................................... 58
	LIFT CYLINDER............................................................................................ 61
	DRIVE AXLE............................................................................................... 64
	STEERING AXLE............................................................................................ 69
	REAR AXLE................................................................................................ 71
	BATTERY.................................................................................................. 73
	HYDRAULIC PUMP AND PUMP MOTOR............................................................................ 75
40. DISASSEMBLY AND ASSEMBLY................................................................................. 77
	DRIVE AXLE............................................................................................... 78
	TRANSFER................................................................................................. 82
	BRAKE WHEEL CYLINDER.....................................................................................101
	BRAKE MASTER CYLINDER....................................................................................105
	STEERING GEAR BOX........................................................................................109
	ORBITROL.................................................................................................111
	POWER STEERING CYLINDER..................................................................................113
	STEERING AXLE............................................................................................115
	REAR AXLE................................................................................................122
	LIFT CYLINDER............................................................................................127
	TILT CYLINDER............................................................................................136
	HYDRAULIC PUMP...........................................................................................143
	CONTROL VALVE............................................................................................148
	DRIVE MOTOR..............................................................................................150
	PUMP MOTOR...............................................................................................151
50. MAINTENANCE STANDARD.....................................................................................153
	DRIVE AXLE...............................................................................................154
	BRAKE MASTER CYLINDER....................................................................................158
	STEERING AXLE............................................................................................160
	REAR AXLE................................................................................................161
	LIFT CYLINDER............................................................................................162
	TILT CYLINDER............................................................................................165
	CONTROL VALVE............................................................................................166
	HYDRAULIC PUMP...........................................................................................168
	MAST, FINGER BAR, FORK...................................................................................172
	DRIVE MOTOR..............................................................................................174
	PUMP MOTOR...............................................................................................176
60. STRUCTURE AND FUNCTION...................................................................................179
	BRAKE....................................................................................................180
	HYDRAULIC CIRCUIT DIAGRAM................................................................................183
	CONTROL VALVE............................................................................................184
70. TROUBLESHOOTING..........................................................................................195
	DIAGNOSIS TOOL...........................................................................................196
	CONFIGURATION PARTS, SENSOR, UNIT LOCATION DRAWING.......................................................197
	LOCATION DRAWING.........................................................................................198
	HARNESS LIST.............................................................................................201
	LOCATION OF CPU BOARD CONNECTOR..........................................................................205
	OVERVIEW OF ABNORMAL CODE................................................................................206
	PREPARATION FOR VOLTAGE CHECK AND CURRENT CHECK..........................................................207
	INPUT / OUTPUT SIGNAL OF CONTROLLER......................................................................209
	ABNORMAL CODE LIST.......................................................................................223
	DIAGNOSTIC PROCEDURE BY ABNORMAL CODE....................................................................229
	DIAGNOSTIC PROCEDURE BY METER DISPLAY TROUBLE CODE.......................................................323
	TROUBLE WITHOUT ABNORMAL DISPLAY.........................................................................377
	PROPORTIONAL SOLENOID VALVE CONTROLLER...................................................................393
	ADJUSTMENT PROCEDURE OF TILT AUTOMATIC HORIZONTAL (OPTION)...............................................397
	METER PANEL..............................................................................................398
80. YEARLY INSPECTION CRITERIA...............................................................................411
	Motor....................................................................................................412
	Control Equipment........................................................................................412
	Battery..................................................................................................417
	Power Transfer Equipment.................................................................................418
	Traveling equipment......................................................................................419
	Steering equipment.......................................................................................420
	Braking equipment........................................................................................421
	Cargo handling equipment.................................................................................424
	Hydraulic equipment......................................................................................427
	Body, Safety Equipment, etc..............................................................................429
	Total test...............................................................................................429
90. CONVERSION TABLE.........................................................................................431
	Millimeters to Inches....................................................................................432
	Inches to Millimeters....................................................................................432
	Cubic meters to Cubic yards..............................................................................433
	Cubic yards to Cubic meters..............................................................................433
	Liter to U.S. Gallon.....................................................................................434
	U.S. Gallon to Liter.....................................................................................434
	Liter to U.K. Gallon.....................................................................................435
	U.K. Gallon to Liter.....................................................................................435
	Kilogram to Pound........................................................................................436
	Pound to Kilogram........................................................................................436
	kg/cm2 to Ib/in2.........................................................................................437
	kgm to ft. Ib............................................................................................438
	Temperature..............................................................................................439
APPENDIX.....................................................................................................441
	3BA-97-99310 (INPUT CAP PRESS-FITTING JIG)...............................................................442
	3BA-97-99320 (INPUT OIL SEAL PRESS-FITTING JIG)..........................................................443
	3BA-97-99330 (INPUT HUB BEARING PRESS-FITTING JIG).......................................................444
	3BA-97-99710 (INPUT GEAR/BEARING PRESS-FITTING JIG)......................................................445
	3BA-97-99720 (MULTIPLE DISC ALIGNMENT JIG)...............................................................446
	3BA-97-99730 (MULTIPLE HOLDER CLEARANCE ALIGNING JIG)....................................................447
	3BA-97-99740 (3-WHEEL REAR AXLE PRESS-FITTING JIG).......................................................448
	3BA-97-99760 (3-WHEEL REAR AXLE SENSOR ALIGNMENT JIG)....................................................449
	SERVICE TOOL CONFIGURATION...............................................................................450
	ELECTRIC WIRING DIAGRAM..................................................................................451

S.S 19/12/24