Komatsu AMX FB15M-3 FB18M-3 BMX FB18MG-3 FB20M-3 Electric ForkLift Trucks Shop Manual SM094 – PDF DOWNLOAD

Description

Komatsu AMX FB15M-3 FB18M-3 BMX FB18MG-3 FB20M-3 Electric ForkLift Trucks Shop Manual SM094 – PDF DOWNLOAD

DESCRIPTION:

Komatsu AMX FB15M-3 FB18M-3 BMX FB18MG-3 FB20M-3 Electric ForkLift Trucks Shop Manual SM094 – PDF DOWNLOAD

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TABLE OF CONTENTS:

Komatsu AMX FB15M-3 FB18M-3 BMX FB18MG-3 FB20M-3 Electric ForkLift Trucks Shop Manual SM094 – PDF DOWNLOAD

01 GENERAL AND SPECIFICATIONS
OVERALLDIMENSIONSANDSPECIFICATIONS 01-2
MastData O’l-2
FB15M-3 01-3
FB18M-3 014
FB18MG-3 01-5
FB20M-3 01-6
TRUCKDATA 01-8
10 REMOVAL AND INSTALLATION
GENERALLOCATIONS 10-2
\A/EIGHTTABLE , 10-4
FRAME 10-6
PO\ /ERTRA|N 10-8
BRAKE SYSTEM 10-10
HYDRAULIC SYSTEM 10-12
Adjustment of Pedal 10-14 ,* il Bfi:i:,l:,- : : ‘ 1s-1: ”
20 DISASSEMBLY AND ASSEMBLY
TRANSFER 2O-2
Disassembly 20-3
Assembly 20-6
Precautions When Assembling 2O-7
REAR AXLE (STEERING AXLE) 2O-8
PowerSteeringCylinder 20-9
Precautions \Mren Assembling 20-10
BRAKE SYSTEM 20-12
STEERING GEAR BOX 20-15
DisassemblyProcedure 20-16
lnspectionandCleaning 2O-2O
Assembly Procedure 2O-2O
HYDRAUL]CSYSTEM (HYDRAULTCCTRCUTT) 20-27
TILTCYLINDER 20-28
lnspectionData 20-29
PO\A/ER STEERING CYLINDER 20 30 lnspectionData 20-3’l
CONTROL VALVE 20 32 lnspectionData 20-33
30 ELECTRONICS AND DIAGNOSTICS
[1] SPECTFTCATTON (CONTROLLER AND MOTORS) 30-2
(1) Traction Control System 30-2
(2) Main Specifications of Motors and Service Data 3A-2
[2]OUTLTNE OF ELECTR|CAL PARTS
(1) Electrical Parts Location 30-3
(2)Traction Motor 30-4
(3) Master Controller (Canion) 30-4
(4) Traction Controller (ACS) 30-4 (5)PumpMotor 30-5
(6)PSMotor 30-5
[3] BASrC OF AC DRTVE 30-6
(1) F*uBncltoiocnaklDDeisacrgiprtiaonm 30-6 30-6
* Speed Regulator 30-6
** CVecutorrr GenetnReergautolar tor 30€ *PowerConversionSection 30€ 30-7
** LSpoeegdi cSePnsoorw lnetre rface 3G 8 30-8
I4IACTRACTTON SYSTEM 30-9
(1)General 30-9
(2) Traction Controller (ACS): Power Circuit 30-10
(3) Traction Controller: Control Circuit 30-11
(4) Master Controller (Canion): \A/iring Circuit 30-13
(5) Can Bus 30-14
*Can BusCommunications 30-14
“CanBuslnterface 30-14
(6) Traction Contactor (Main Contactor) 30-15
(7) PowerSteering Contactor(PS Contactor) 30-16
(8) Function of AC Traction System 30-17
[5]PUMPCONTACTOR 30-19
[o]COMBTNATTONMETER 30-20
(1)Outline 30-20
(2) Specification of Voltage 30-20
(3) Battery Discharge lndicator (BDl) 30-20
(4) Lift lntenupt 30-20
I7]ACCELERATOR 30-21
(1) Outline (2)CircuitDiagramandCharacteristics 30-21
[8]A CONNECTTON AND DTSCONNECTTON METHOD OF CONNECTORS 30-22
(1) Master Controller (Canion) 30-22
(2) Traction Controller (ACS) 30-23
(3)Traction Motor 30-24
[9]TROUBLESHOOTTNG FOR TRACTTON SYSTEM 30-25 (1)Attention 30-25
(2) RegardingtheDiagnosis 30-27
(3) ErrorHandlingTable 30-29
(4) Flowchart for Error Code 05 (including error code 25 or 45):
Under battery voltage and Charging Timeout 30-31
(5) Flowchart for Error Code 07 (communication error) – Can Bus Line 30-33
[10]TROUBLESHOOTTNG FORpUMpCONTACTOR 30-37
(1)Attention 30-37
(2) FlowchartforTroubleshooting 30-37
[11]TROUBLESHOOTTNGFORPO\ /ERSTEERTNGCONTACTOR 30-38
(1)Attention 30-38
(2) Flowchart for Troubleshooting 30-38
[12]CONTROLLER — FUNCTTONAL DESCRTPTTON 30-39 (1)Startup 30-39
(2) Canion Controller 30-39
a) Digital lnputs 30-39
b) Analog lnputs ” 30-41
c) Outputs 30-43
d) Traction 3045
e)BestPerformanceCurve 30-49 i
(3) ACS 30-49
I13]ERRORDETATLS 30-49
(1 ) Communication erors
a) CAN error (E6) 30-49
b) CANopen error (E26 or E46) 30-50
(2) Temperature Errors 30-50
a) ACS Overtemperature Error (E11, E22, E13) 30-50
b) Motor Temperature Dependent Power Reduction 30-50
I14]YEARLYINSPECTTON 30-51
[15] AmUBMXFB’t5t18t20M-3, 36V / 48V AC DRIVE CONTROLLER
MAIN WRING DIAGRAM 30-52
[16]AM)UBMXFB1srtg2oM-3, 36V/ 48V MACHINE WRTNG DIAGRAM 30-53
40 MASTS
30D/35D/40D/50D/55D/60D-MS LTMTTED FREE LrFr, 2-STAGE MAST (REFER ONLY TO 30D/3sD/
40D DATA)
30D/35D/40D/50D/55D/60D-MT FULL FREE L|FT, 3-STAGE MAST (REFER ONLY TO 30D/35D/40D
DATA)
UI Iili
3OD/35D/4OD/5OD/55D/6OD-MD FULL FREE LIFT, 2-STAGE MAST (REFER ONLY TO 35D DATA)
E4OIE5O/E60, EV4O/EV5O/EV6O FULL FREE L|FT, 3-STAGE MAST (REFER ONLY TO EV40 DATA)

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