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Komatsu Articulated Dump Truck GALEO HM350-1 Operation & Maintenance Manual SN 1001 and up DOWNLOAD
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Komatsu Articulated Dump Truck GALEO HM350-1 Operation & Maintenance Manual
Book Code :TEN00239-00
SERIAL NUMBERS 1001 and up
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Description
Komatsu Articulated Dump Truck GALEO HM350-1 Operation & Maintenance Manual
FILE DETAILS:
Komatsu Articulated Dump Truck GALEO HM350-1 Operation & Maintenance Manual
Size : 6.85 MB
Format : PDF
Language : English
Number of Pages : 279 Pages
Brand: Komatsu
Type of machine: Articulated Dump Truck
Type of document: Operation & Maintenance Manual
Model: GALEO HM350-1
Serial: 1001 and up
KOMATSU ARTICULATED DUMP TRUCK GALEO HM350-1 OPERATION & MAINTENANCE MANUAL SN 1001 AND UP DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Articulated Dump Truck GALEO HM350-1 Operation & Maintenance Manual
FOREWORD:
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
TABLE OF CONTENTS:
Komatsu Articulated Dump Truck GALEO HM350-1 Operation & Maintenance Manual
COVER........................................................................................... 1 FOREWORD........................................................................................ 2 FOREWORD.................................................................................... 3 SAFETY INFORMATION.......................................................................... 6 INTENDED USE................................................................................ 8 DIRECTIONS OF MACHINE................................................................... 8 LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR............................... 9 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE............................ 9 ENGINE SERIAL NO. PLATE POSITION........................................................ 9 SERVICE METER POSITION.................................................................. 10 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR............................................... 10 CONTENTS........................................................................................ 11 SAFETY.......................................................................................... 14 SAFETY...................................................................................... 15 SAFETY LABELS............................................................................... 17 POSITION FOR ATTACHING SAFETY LABELS.................................................... 17 SAFETY LABELS........................................................................... 18 GENERAL PRECAUTIONS......................................................................... 23 SAFETY RULES............................................................................ 23 IF PROBLEMS ARE FOUND................................................................... 23 CLOTHING AND PERSONAL PROTECTIVE ITEMS.................................................. 23 FIRE EXTINGUISHER AND FIRST AID KIT..................................................... 23 SAFETY FEATURES......................................................................... 24 KEEP MACHINE CLEAN...................................................................... 24 INSIDE OPERATOR'S COMPARTMENT........................................................... 24 ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT.......................................... 24 HANDRAILS AND STEPS..................................................................... 25 MOUNTING AND DISMOUNTING................................................................ 25 CRUSHING OR CUTTING PREVENTION.......................................................... 25 PREVENTION OF BURNS..................................................................... 26 FIRE PREVENTION......................................................................... 27 ACTION IF FIRE OCCURS................................................................... 27 WINDOW WASHER LIQUID.................................................................... 28 PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)............................ 28 PRECAUTIONS FOR ATTACHMENTS, OPTIONS.................................................... 28 UNAUTHORIZED MODIFICATION............................................................... 28 SAFETY AT WORKSITE...................................................................... 28 WORKING ON LOOSE GROUND................................................................. 29 DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES.................................................. 29 ENSURE GOOD VISIBILITY.................................................................. 30 PRECAUTIONS RELATED TO VENTILATION OF EXHAUST GAS....................................... 30 CHECKING SIGNALMAN'S SIGNALS AND SIGNS.................................................. 30 EMERGENCY ESCAPE FROM OPERATOR'S CAB.................................................... 30 ASBESTOS DUST HAZARD PREVENTION......................................................... 31 PRECAUTIONS DURING OPERATION................................................................ 32 STARTING ENGINE......................................................................... 32 CHECKS BEFORE STARTING ENGINE, ADJUST............................................... 32 PRECAUTIONS WHEN STARTING........................................................... 32 PRECAUTIONS IN COLD AREAS........................................................... 33 OPERATION............................................................................... 34 CHECKS BEFORE STARTING OPERATION.................................................... 34 PRECAUTIONS WHEN TRAVELING IN FORWARD OR REVERSE.................................... 34 PRECAUTIONS WHEN TRAVELING.......................................................... 35 PRECAUTIONS WHEN TRAVELING ON SLOPES................................................ 35 PRECAUTIONS WHEN OPERATING DUMP BODY................................................ 35 PRECAUTIONS WHEN OPERATING.......................................................... 35 PRECAUTIONS FOR ACCUMULATED SNOW, ICE............................................... 36 PARKING MACHINE..................................................................... 36 TRANSPORTATION.......................................................................... 37 LOADING AND UNLOADING............................................................... 37 SHIPPING............................................................................ 37 BATTERY................................................................................. 38 BATTERY HAZARD PREVENTION........................................................... 38 STARTING WITH BOOSTER CABLES........................................................ 39 TOWING.................................................................................. 40 WHEN TOWING......................................................................... 40 PRECAUTIONS FOR MAINTENANCE................................................................. 41 WARNING TAG............................................................................. 41 KEEP WORK PLACE CLEAN AND TIDY.......................................................... 41 APPOINT LEADER WHEN WORKING WITH OTHERS................................................. 41 STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE.............................. 42 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...................................... 43 PROPER TOOLS............................................................................ 44 HANDLING SUSPENSION CYLINDER, ACCUMULATOR............................................... 44 PERSONNEL............................................................................... 44 WORK UNDER THE MACHINE.................................................................. 44 NOISE................................................................................... 44 PRECAUTIONS WHEN USING HAMMER........................................................... 45 REPAIR WELDING.......................................................................... 45 REMOVING BATTERY TERMINAL............................................................... 45 PRECAUTIONS WITH HIGH-PRESSURE OIL...................................................... 45 PRECAUTIONS FOR HIGH-PRESSURE FUEL...................................................... 45 HANDLING HIGH-PRESSURE HOSES, PIPING.................................................... 46 PRECAUTIONS FOR HIGH VOLTAGE............................................................ 46 WASTE MATERIALS......................................................................... 46 MAINTENANCE OF AIR CONDITIONER.......................................................... 46 COMPRESSED AIR.......................................................................... 46 PERIODIC REPLACEMENT OF SAFETY-CRITICAL PARTS........................................... 47 PRECAUTIONS WITH TIRES...................................................................... 48 HANDLING TIRES.......................................................................... 48 PRECAUTIONS WHEN STORING TIRE........................................................... 48 OPERATION....................................................................................... 50 GENERAL VIEW................................................................................ 51 GENERAL VIEW OF MACHINE................................................................. 51 GENERAL VIEW OF CONTROLS AND GAUGES..................................................... 52 EXPLANATION OF COMPONENTS................................................................... 54 MACHINE MONITOR......................................................................... 54 OTHER FUNCTIONS OF MACHINE MONITOR...................................................... 75 SWITCHES................................................................................ 79 CONTROL LEVERS AND PEDALS............................................................... 90 MECHATRONICS EQUIPMENT CONTROLLER....................................................... 95 BODY PIVOT PIN.......................................................................... 96 ARTICULATE LOCK......................................................................... 96 DUST INDICATOR.......................................................................... 97 FUSES................................................................................... 98 CAR RADIO...............................................................................101 CAR STEREO..............................................................................107 AIR CONDITIONER.........................................................................115 OPERATION...................................................................................120 CHECK BEFORE STARTING ENGINE............................................................120 STARTING ENGINE.........................................................................133 OPERATIONS, CHECKS AFTER STARTING ENGINE................................................136 STOPPING ENGINE.........................................................................137 CHECKS AFTER STOPPING ENGINE............................................................137 MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING.........................................138 SHIFTING GEAR...........................................................................143 TRAVELING DOWNHILL......................................................................144 STEERING THE MACHINE....................................................................152 OPERATION USING DIFFERENTIAL LOCK.......................................................152 LOADING OPERATIONS......................................................................154 DUMP OPERATIONS.........................................................................155 CAB TILT OPERATION......................................................................157 PRECAUTIONS FOR OPERATION...............................................................159 PARKING MACHINE.........................................................................160 CHECKS AFTER COMPLETION OF WORK.........................................................161 LOCKING.................................................................................161 HANDLING TIRES..........................................................................162 DETERMINING AND MAINTAINING TRAVEL ROAD.....................................................163 DETERMINING TRAVEL ROAD.................................................................163 MAINTAINING TRAVEL ROAD.................................................................163 TRANSPORTATION..............................................................................164 PRECAUTIONS WHEN TRANSPORTING...........................................................164 STEPS FOR TRANSPORTATION................................................................164 METHOD OF SECURING MACHINE..............................................................165 METHOD OF LIFTING MACHINE...............................................................166 COLD WEATHER OPERATION......................................................................170 PRECAUTIONS FOR LOW TEMPERATURE.........................................................170 PRECAUTIONS AFTER COMPLETION OF WORK....................................................171 AFTER COLD WEATHER......................................................................172 LONG-TERM STORAGE...........................................................................173 BEFORE STORAGE..........................................................................173 DURING STORAGE..........................................................................173 AFTER STORAGE...........................................................................173 PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE....................................173 TROUBLESHOOTING.............................................................................174 AFTER RUNNING OUT OF FUEL...............................................................174 METHOD OF TOWING MACHINE................................................................175 IF BATTERY IS DISCHARGED................................................................179 OTHER TROUBLE...........................................................................183 MAINTENANCE.....................................................................................190 GUIDES TO MAINTENANCE.......................................................................191 OUTLINE OF SERVICE..........................................................................193 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC..................................193 OUTLINE OF ELECTRIC SYSTEM..............................................................197 WEAR PARTS..................................................................................198 WEAR PARTS LIST.........................................................................198 RECOMMENDED FUEL, COOLANT, AND LUBRICANT....................................................199 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....................200 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....202 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..............................................203 TORQUE LIST.............................................................................203 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...............................................205 SAFETY CRITICAL PARTS...................................................................206 MAINTENANCE SCHEDULE CHART..................................................................207 MAINTENANCE SCHEDULE CHART..............................................................207 ADJUST INJECTOR.........................................................................210 SERVICE PROCEDURE...........................................................................211 INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)..............................211 WHEN REQUIRED...........................................................................212 CHECK, CLEAN OR REPLACE AIR CLEANER.................................................212 CLEAN INSIDE OF COOLING SYSTEM......................................................215 CHECK LEVEL OF WINDOW WASHER FLUID, ADD FLUID.......................................217 CLEAN AIR CONDITIONER AIR FILTER....................................................218 CHECK REFRIGERANT (GAS) LEVEL.......................................................218 CHECK DUMP BODY.....................................................................219 CHECK ELECTRIC INTAKE AIR HEATER....................................................219 BLEED AIR FROM FRONT BRAKE..........................................................219 BLEED AIR FROM CENTER BRAKE.........................................................220 CHECK PLAY OF OUTPUT COUPLING OF OUTPUT SHAFT.......................................221 SELECTION AND INSPECTION OF TIRES...................................................222 CHECK BEFORE STARTING...................................................................225 EVERY 50 HOURS SERVICE..................................................................226 LUBRICATION.........................................................................226 EVERY 250 HOURS SERVICE.................................................................227 LUBRICATION.........................................................................227 LUBRICATE DRIVE SHAFT...............................................................228 CHECK DRIVE SHAFT...................................................................229 CHECK LEVEL OF BATTERY ELECTROLYTE..................................................230 CHECK ALTERNATOR BELT TENSION, ADJUST...............................................232 CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST...............................233 CHECK FRAME, A-ARM..................................................................234 CHECK BRAKING CAPACITY OF FOOT BRAKE................................................235 CHECK BRAKING CAPACITY OF RETARDER BRAKE............................................235 CHECK BRAKING CAPACITY OF PARKING BRAKE.............................................236 CHECK WEAR OF PARKING BRAKE PADS....................................................236 CHECK LENGTH OF SUSPENSION CYLINDER.................................................237 EVERY 500 HOURS SERVICE.................................................................238 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE...................238 REPLACE FUEL FILTER CARTRIDGE.......................................................239 CLEAN FUEL TANK STRAINER............................................................240 LUBRICATE CAB MOUNT PIN (LEFT AND RIGHT: 1 PLACE EACH)..............................240 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL........................................241 CHECK OIL LEVEL IN DIFFERENTIAL CASE, ADD OIL.......................................242 CLEAN, CHECK RADIATOR FINS AND AFTER COOLER FINS....................................243 CHECK FAN BELT TENSION, ADJUST......................................................244 EVERY 1000 HOURS SERVICE................................................................245 REPLACE CORROSION RESISTOR CARTRIDGE................................................245 REPLACE TRANSMISSION FILTER ELEMENT.................................................246 CHANGE OIL IN TRANSMISSION CASE, CLEAN TRANSMISSION CASE STRAINER...................247 CHANGE OIL IN BRAKE OIL TANK, REPLACE BRAKE OIL FILTER ELEMENT......................249 LUBRICATION.........................................................................251 CHECK WEAR OF BRAKE DISC............................................................252 CHECK TIGHTENING PARTS OF TURBOCHARGER..............................................252 EVERY 2000 HOURS SERVICE................................................................253 CHANGE OIL IN FINAL DRIVE CASE......................................................253 CHANGE OIL IN DIFFERENTIAL CASE.....................................................254 REPLACE HYDRAULIC FILTER ELEMENT....................................................255 CLEAN HYDRAULIC TANK STRAINER.......................................................256 CLEAN STRAINER IN DIFFERENTIAL LOCK HYDRAULIC CIRCUIT...............................257 CLEAN BREATHER......................................................................258 CLEAN ENGINE BREATHER ELEMENT.......................................................260 CHECK ALTERNATOR, STARTING MOTOR....................................................260 CHECK, ADJUST ENGINE VALVE CLEARANCE................................................260 CHECK INJECTOR (EPA EXHAUST GAS REGULATION AREAS ONLY)..............................260 CLEAN, CHECK TURBOCHARGER...........................................................260 CHECK PLAY OF TURBOCHARGER ROTOR....................................................260 EVERY 4000 HOURS SERVICE................................................................261 CHANGE OIL IN HYDRAULIC TANK........................................................261 CHECK WATER PUMP....................................................................261 CHECK AIR COMPRESSOR................................................................261 CHECK FAN PULLEY AND TENSION PULLEY.................................................261 CHECK VIBRATION DAMPER..............................................................261 CHECK INJECTOR (ALL AREAS EXCEPT EPA EXHAUST GAS REGULATION AREAS)..................261 REPLACE INJECTOR ASSEMBLY (EPA EXHAUST GAS REGULATION AREAS ONLY)...................261 CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER..................262 CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER.................262 EVERY 6000 HOURS SERVICE................................................................263 LUBRICATE DRIVE SHAFT...............................................................263 EVERY 8000 HOURS SERVICE................................................................264 REPLACE INJECTOR NOZZLE TIP (ALL AREAS EXCEPT EPA EXHAUST GAS REGULATION AREAS).....264 REPLACE HIGH-PRESSURE PIPING CLAMP..................................................264 REPLACE FUEL SPRAY PREVENTION CAP...................................................264 SPECIFICATIONS..................................................................................266 SPECIFICATIONS..............................................................................267 ATTACHMENTS, OPTIONS............................................................................268 HANDLING TACHOGRAPH (TCO20-90W).............................................................269 EXPLANATION OF COMPONENTS...............................................................269 METHOD OF USE...........................................................................272 INDEX...........................................................................................276
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
