Komatsu Articulated Dump Truck HM300-2 Operation & Maintenance Manual SN 2785 and up – PDF DOWNLOAD

Description

Komatsu Articulated Dump Truck HM300-2 Operation & Maintenance Manual

FILE DETAILS:

Komatsu Articulated Dump Truck HM300-2 Operation & Maintenance Manual

Size : 9.24 MB
Format : PDF
Language : English
Number of Pages : 323 Pages
Brand: Komatsu
Type of machine: Articulated Dump Truck
Type of document: Operation & Maintenance Manual
Model: HM300-2
Serial: 2785 and up

KOMATSU ARTICULATED DUMP TRUCK HM300-2 OPERATION & MAINTENANCE MANUAL SN 2785 AND UP – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu Articulated Dump Truck HM300-2 Operation & Maintenance Manual

BEFORE READING THIS MANUAL:

This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.

•  Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
• Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
• For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
• Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
• The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.

TABLE OF CONTENTS:

Komatsu Articulated Dump Truck HM300-2 Operation & Maintenance Manual

COVER
.........................................................................................  1
FOREWORD
......................................................................................  2
	BEFORE READING THIS MANUAL.................................................................  3
	SAFETY INFORMATION.........................................................................  4
	INTENDED USE...............................................................................  5
		USE OF MACHINE.........................................................................  5
		DIRECTIONS OF MACHINE..................................................................  5
		VISIBILITY FROM OPERATOR'S SEAT........................................................  5
	LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................  6
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...........................  6
		EPA REGULATIONS, ENGINE NUMBER PLATE...................................................  6
		SERVICE METER POSITION.................................................................  7
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................................  7
	CONTENTS...................................................................................  8
SAFETY
........................................................................................ 12
	SAFETY..................................................................................... 13
	SAFETY LABELS.............................................................................. 16
		POSITION FOR ATTACHING SAFETY LABELS................................................... 17
		SAFETY LABELS.......................................................................... 18
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 24
		PRECAUTIONS BEFORE STARTING OPERATION.................................................. 24
		PREPARATIONS FOR SAFE OPERATION........................................................ 24
		FIRE PREVENTION........................................................................ 26
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 27
		DO NOT GET CAUGHT IN ARTICULATING PORTION AND DUMP BODY................................ 29
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 29
		UNAUTHORIZED MODIFICATION.............................................................. 29
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 30
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 30
	PRECAUTIONS FOR OPERATION.................................................................. 31
		PRECAUTIONS FOR JOBSITE................................................................ 31
		STARTING ENGINE........................................................................ 33
		OPERATION.............................................................................. 36
		TRANSPORTATION......................................................................... 40
		TOWING................................................................................. 41
	PRECAUTIONS FOR MAINTENANCE................................................................ 42
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 42
		PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 47
		TIRES.................................................................................. 52
OPERATION
..................................................................................... 54
	GENERAL VIEW............................................................................... 55
		GENERAL VIEW OF MACHINE................................................................ 55
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 56
	EXPLANATION OF COMPONENTS.................................................................. 58
		MACHINE MONITOR........................................................................ 58
		OTHER FUNCTIONS OF MACHINE MONITOR..................................................... 79
		SWITCHES............................................................................... 83
		CONTROL LEVERS AND PEDALS.............................................................. 93
		BODY PIVOT PIN......................................................................... 98
		ARTICULATE LOCK........................................................................ 98
		LOCATION OF FIRE EXTINGUISHER.......................................................... 99
		DUST INDICATOR......................................................................... 99
		CIRCUIT BREAKER........................................................................ 99
		FUSES..................................................................................100
		CAR RADIO..............................................................................103
		CAR STEREO.............................................................................109
		AIR CONDITIONER........................................................................117
	OPERATION..................................................................................122
		CHECK BEFORE STARTING ENGINE...........................................................122
		STARTING ENGINE........................................................................137
		OPERATIONS, CHECKS AFTER STARTING ENGINE...............................................139
		STOPPING ENGINE........................................................................140
		CHECKS AFTER STOPPING ENGINE...........................................................140
		MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING........................................141
		SHIFTING GEAR..........................................................................146
		TRAVELING DOWNHILL.....................................................................148
		STEERING THE MACHINE...................................................................154
		OPERATION USING DIFFERENTIAL LOCK......................................................155
		LOADING OPERATIONS.....................................................................156
		DUMP OPERATIONS........................................................................158
		CAB TILT OPERATION.....................................................................160
		PRECAUTIONS FOR OPERATION..............................................................163
		PARKING MACHINE........................................................................164
		CHECKS AFTER COMPLETION OF WORK........................................................165
		LOCKING................................................................................165
		HANDLING TIRES.........................................................................166
	DETERMINING AND MAINTAINING TRAVEL ROAD....................................................167
		DETERMINING TRAVEL ROAD................................................................167
		MAINTAINING TRAVEL ROAD................................................................167
	TRANSPORTATION.............................................................................168
		PRECAUTIONS WHEN TRANSPORTING..........................................................168
		STEPS FOR TRANSPORTATION...............................................................168
		METHOD OF SECURING MACHINE.............................................................169
		METHOD OF LIFTING MACHINE..............................................................170
	COLD WEATHER OPERATION.....................................................................174
		PRECAUTIONS FOR LOW TEMPERATURE........................................................174
		PRECAUTIONS AFTER COMPLETION OF WORK...................................................175
		AFTER COLD WEATHER.....................................................................176
	LONG-TERM STORAGE..........................................................................177
		BEFORE STORAGE.........................................................................177
		DURING STORAGE.........................................................................177
		AFTER STORAGE..........................................................................177
		PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE...................................177
	TROUBLESHOOTING............................................................................178
		AFTER RUNNING OUT OF FUEL..............................................................178
		IF TRANSMISSION HAS TROUBLE............................................................179
		METHOD OF LOWERING DUMP BODY IN EMERGENCY..............................................179
		METHOD OF TOWING MACHINE...............................................................180
		IF BATTERY IS DISCHARGED...............................................................184
		OTHER TROUBLE..........................................................................188
MAINTENANCE
...................................................................................194
	GUIDES TO MAINTENANCE......................................................................195
	OUTLINE OF SERVICE.........................................................................197
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................197
		OUTLINE OF ELECTRIC SYSTEM.............................................................201
	WEAR PARTS.................................................................................202
		WEAR PARTS LIST........................................................................202
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................203
		USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................204
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....205
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................206
		TORQUE LIST............................................................................206
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................208
		SAFETY CRITICAL PARTS..................................................................209
	MAINTENANCE SCHEDULE CHART.................................................................210
		MAINTENANCE SCHEDULE CHART.............................................................210
	SERVICE PROCEDURE..........................................................................212
		INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................212
		WHEN REQUIRED..........................................................................213
		CHECK BEFORE STARTING..................................................................232
		EVERY 50 HOURS SERVICE.................................................................233
		EVERY 250 HOURS SERVICE................................................................234
		EVERY 500 HOURS SERVICE................................................................245
		EVERY 1000 HOURS SERVICE...............................................................252
		EVERY 2000 HOURS SERVICE...............................................................262
		EVERY 4000 HOURS SERVICE...............................................................269
		EVERY 6000 HOURS SERVICE...............................................................272
		EVERY 8000 HOURS SERVICE...............................................................273
SPECIFICATIONS
................................................................................274
	SPECIFICATIONS.............................................................................275
ATTACHMENTS, OPTIONS
..........................................................................276
	HANDLING AUTOMATIC RETARDER, ACCELERATOR CONTROL(ARAC).....................................277
		EXPLANATION OF COMPONENTS..............................................................277
		METHOD OF OPERATION....................................................................278
	HANDLING PAYLOAD METER HM..................................................................279
		FEATURES OF PAYLOAD METER HM...........................................................279
		METHOD OF USING ACCURATELY.............................................................280
		GENERAL LOCATIONS......................................................................282
		CONTENT OF DISPLAY (CONTROLLER, EXTERNAL DISPLAY LAMPS)................................285
		EXTERNAL DISPLAY LAMPS.................................................................287
		DETAILS OF DATA STORED IN MEMORY OF PAYLOAD METER......................................289
		OPERATION OF SWITCHES..................................................................292
		ABNORMALITY AND WARNING DISPLAY (ERROR CODE)...........................................305
		WHEN ERROR CODE F-09 IS DISPLAYED......................................................306
		PROCEDURE WHEN DOWNLOADING.............................................................307
		OTHERS.................................................................................310
	USE OF REAR VIEW MONITOR...................................................................311
		NAME AND FUNCTON OF EACH PART OF REAR VIEW MONITOR.....................................311
		SETTING OF REAR VIEW MONITOR...........................................................314
		CAUTIONS WHEN USING REAR VIEW MONITOR..................................................314
	HANDLING DUMPING COUNTER...................................................................315
	HANDLING BATTERY DISCONNECTOR SWITCH.......................................................316
	HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................318
		BASIC PRECAUTIONS......................................................................318
INDEX..........................................................................................320

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]