KOMATSU AVANCE LOADER WA700-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:WA700-50010 & UP) – PDF DOWNLOAD

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KOMATSU AVANCE LOADER WA700-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:WA700-50010 & UP)

KOMATSU AVANCE LOADER WA700-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:WA700-50010 & UP) – PDF DOWNLOAD:

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KOMATSU AVANCE LOADER WA700-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:WA700-50010 & UP)

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual.
• This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.
• Improper operation and maintenance of this machine can be hazardous and could result in serious injury or death.  Operators and maintenance personnel should read this manual thoroughly before beginning operation or maintenance.
• Some actions involved in operation and maintenance of the machine can cause a serious accident, if they are not done in a manner described in this manual.
• The procedures and precautions given in this manual apply only to intended uses of the machine. If you use your machine for any unintended uses that are not specifically prohibited, you must be sure that it is safe for you and others. In no event should you or others engage in prohibited uses or actions as described in this manual.

TABLE OF CONTENTS:

KOMATSU AVANCE LOADER WA700-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:WA700-50010 & UP)

MAIN MENU...........................................................................  0
COVER...............................................................................  1
1. FOREWORD.........................................................................  2
2. SAFETY INFORMATION...............................................................  3
3. INTRODUCTION.....................................................................  4
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....................  5
5. CONTENTS.........................................................................  6
SAFETY.............................................................................. 10
	6. GENERAL PRECAUTIONS.......................................................... 11
	7. PRECAUTIONS DURING OPERATION................................................. 16
		7.1 BEFORE STARTING ENGINE.................................................. 16
		7.2 AFTER STARTING ENGINE................................................... 19
		7.3 TRANSPORTATION.......................................................... 27
		7.4 BATTERY................................................................. 28
		7.5 TOWING.................................................................. 30
	8. PRECATIONS FOR MAINTENANCE................................................... 31
		8.1 BEFORE CARRYING OUT MAINTENANCE......................................... 31
		8.2 DURING MAINTENANCE...................................................... 36
		8.3 TIRES................................................................... 42
	9. POSITION FOR ATTATCHING SAFETY LABELS........................................ 44
OPERATION........................................................................... 50
	10. GENERAL VIEW................................................................ 51
		10.1 GENERAL VIEW OF MACHINE................................................ 51
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES.................................... 52
	11. EXPLANATION OF COMPONENTS................................................... 53
		11.1 MACHINE MONITOR........................................................ 53
		11.2 SWITCHES............................................................... 63
		11.3 CONTROL LEVERS, PEDALS................................................. 72
		11.4 STEERING COLUMN TILT LEVER............................................. 77
		11.5 CAP WITH LOCK.......................................................... 77
		11.6 ENGINE EMERGENCY STOP SWITCH AND FUEL STOP LEVER....................... 78
		11.7 SAFETY BAR............................................................. 78
		11.8 TOWING PIN............................................................. 79
		11.9 GREASE PUMP............................................................ 80
		11.10 BACKUP ALARM.......................................................... 80
		11.11 DOOR-OPEN LOCK........................................................ 80
		11.12 TOOL BOX.............................................................. 80
		11.13 FUSE.................................................................. 81
		11.14 SLOW-BLOW FUSE........................................................ 83
		11.15 LUNCH BOX TRAY........................................................ 84
		11.16 STORAGING PLACE OF THIS MANUAL........................................ 84
		11.17 TAKING OFF POWER...................................................... 84
		11.18 AM/FM CAR RADIO ...................................................... 85
		11.19 AM/FM RADIO-CASSETTE STEREO........................................... 89
		11.20 CAR HEATER............................................................ 98
		11.21 AIR CONDITIONER.......................................................100
		11.22 PRECAUTIONS WHEN HANDLING ACCUMULATOR.................................103
	12. OPERATION...................................................................104
		12.1 CHECK BEFORE STARTING ENGINE...........................................104
		12.2 STARTING ENGINE........................................................118
		12.3 OPERATIONS AND CHECK AFTER STARTING ENGINE.............................124
		12.4 MOVING MACHINE OFF.....................................................125
		12.5 CHANGING GEAR SPEED....................................................127
		12.6 CHANGING DIRECTION.....................................................128
		12.7 TURNING................................................................128
		12.8 STOPPING MACHINE.......................................................129
		12.9 OPERATION OF WORK EQUIPMENT............................................130
		12.10 WORK POSSIBLE USING WHEEL LOADER......................................131
		12.11 PRECAUTIONS FOR OPERATION.............................................136
		12.12 ADJUSTING WORK EQUIPMENT POSTURE......................................138
		12.13 PARKING MACHINE.......................................................140
		12.14 CHECKS AFTER COMPLETION...............................................141
		12.15 STOPPING ENGINE.......................................................141
		12.16 CHECK AFTER STOPPING ENGINE...........................................142
		12.17 LOCKING...............................................................142
		12.18 HANDLING THE TIRES....................................................143
		12.19 REMOVAL AND INSTALLATION OF THE BUCKET................................144
	13. TRANSPORTATION..............................................................149
		13.1 LIFTING MACHINE........................................................149
	14. COLD WEATHER OPERATION......................................................150
		14.1 PRECAUTIONS FOR LOW TEMPERATURE........................................150
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK...................................152
		14.3 AFTER COLD WEATHER.....................................................152
		14.4 WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER....153
	15. LONG-TERM STORAGE...........................................................154
		15.1 BEFORE STORAGE.........................................................154
		15.2 DURING STORAGE.........................................................154
		15.3 AFTER STORAGE..........................................................154
	16. TROUBLESHOOTING.............................................................155
		16.1 WHEN MACHINE RUNS OUT OF FUEL..........................................155
		16.2 TOWING THE MACHINE.....................................................156
		16.3 IF BATTERY IS DISCHARGED...............................................159
		16.4 OTHER TROUBLE..........................................................163
MAINTENANCE.........................................................................171
	17. GUIDES TO MAINTENANCE.......................................................172
	18. OUTLINES OF SERVICE.........................................................175
		18.1 OUTLINE OF OIL, FUEL, COOLANT..........................................175
		18.2 OUTLINE OF ELECTRIC SYSTEM.............................................178
	19. WEAR PARTS LIST.............................................................179
	20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE........180
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..............................184
		21.1 INTRODUCTION OF NECESSARY TOOLS........................................184
		21.2 TORQUE LIST............................................................185
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...............................186
	23. MAINTENANCE SCHEDULE CHART..................................................188
		23.1 MAINTENANCE SCHEDULE CHART.............................................188
	24. SERVICE PROCEDURE...........................................................192
		24.1 INITIAL 250 HOURS SERVICE..............................................192
		24.2 WHEN REQUIRED..........................................................193
		24.3 CHECK BEFORE STARTING..................................................215
		24.4 EVERY 50 HOURS SERVICE.................................................222
		24.5 EVERY 100 HOURS SERVICE................................................223
		24.6 EVERY 250 HOURS SERVICE................................................227
		24.7 EVERY 500 HOURS SERVICE................................................233
		24.8 EVERY 1000 HOURS SERVICE...............................................238
		24.9 EVERY 2000 HOURS SERVICE...............................................244
		24.10 EVERY 4000 HOURS SERVICE..............................................253
SPECIFICATIONS......................................................................255
	25. SPECIFICATIONS..............................................................256
OPTIONS, ATTACHMENTS................................................................259
	26. OPTIONAL PARTS AND ATTACHMENTS..............................................260
	27. SELECTING BUCKETS AND TIRES.................................................261
	28. HANDLING AUTO SHIFT SYSTEM..................................................262
		28.1 AUTOMATIC SHIFT SYSTEM.................................................262
		28.2 PRECAUTIONS WHEN CHANGING DIRECTION....................................263
	29. HANDLING JOYSTICK STEERING SYSTEM...........................................264
		29.1 EXPLANANTION OF COMPONENTS.............................................264
		29.2 STRUCTURE AND FUNCTION OF JOYSTICK STEERING............................265
		29.3 OPERATION METHOD OF JOYSTICK STEERING SYSTEM...........................268
		29.4 PRECAUTIONS FOR STEERING WITH JOYSTICK.................................270
		29.5 ADJUSTMENT OF JOYSTICK CONSOLE.........................................271
		29.6 ADJUSTMENT OPERATOR'S SEAT.............................................272
	30. MAIN MONITOR FAILURE DISPLAY................................................274
		30.1 MAIN MONITOR FAILURE DISPLAY...........................................274
		30.2 ERROR CODES LIST INDICATED ON MAIN MONITOR.............................275
	31. HANDLING AUTO-GREASING SYSTEM...............................................277
		31.1 METHOD OF OPERATING AUTO-GREASING SYSTEM...............................278
		31.2 PRECAUTIONS WHEN HANDLING AUTO-GREASING SYSTEM.........................278
		31.3 METHOD OF ADJUSTING DISCHARGE FROM INJECTOR............................284
		31.4 METHOD OF SETTING TIMER................................................285

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