KOMATSU AVANCE LOADER WA800-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:50009 & UP) – PDF DOWNLOAD

Description

KOMATSU AVANCE LOADER WA800-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:50009 & UP)

KOMATSU AVANCE LOADER WA800-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:50009 & UP) – PDF DOWNLOAD:

IMAGE PREVIEW:

DESCRIPTION:

KOMATSU AVANCE LOADER WA800-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:50009 & UP)

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners.
• Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual.
• This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

KOMATSU AVANCE LOADER WA800-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:50009 & UP)

COVER...............................................................................................  1
1. FOREWORD.........................................................................................  2
2. SAFETY INFORMATION...............................................................................  5
3. INTRODUCTION.....................................................................................  6
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....................................  8
5. CONTENTS......................................................................................... 10
SAFETY.............................................................................................. 15
	6. GENERAL PRECAUTIONS.......................................................................... 16
	7. PRECAUTIONS DURING OPERATION................................................................. 22
		7.1 BEFORE STARTING ENGINE.................................................................. 22
		7.2 AFTER STARTING ENGINE................................................................... 25
		7.3 TRANSPORTATION.......................................................................... 33
		7.4 BATTERY................................................................................. 34
		7.5 TOWING.................................................................................. 36
	8. PRECAUTIONS FOR MAINTENANCE.................................................................. 37
		8.1 BEFORE CARRYING OUT MAINTENANCE......................................................... 37
		8.2 DURING MAINTENANCE...................................................................... 42
		8.3 TIRES................................................................................... 48
	9. POSITION FOR ATTACHING SAFETY LABELS......................................................... 50
OPERATION........................................................................................... 55
	10. GENERAL VIEW................................................................................ 56
		10.1 GENERAL VIEW OF MACHINE................................................................ 56
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 57
	11. EXPLANATION OF COMPONENTS................................................................... 58
		11.1 MACHINE MONITOR........................................................................ 58
		11.2 SWITCHES............................................................................... 68
		11.3 CONTROL LEVERS, PEDALS................................................................. 76
		11.4 STEERING COLUMN TILT LEVER............................................................. 80
		11.5 CAP WITH LOCK.......................................................................... 80
		11.6 SAFETY BAR............................................................................. 81
		11.7 TOWING PIN............................................................................. 81
		11.8 GREASE PUMP............................................................................ 82
		11.9 BACKUP ALARM........................................................................... 82
		11.10 DOOR-OPEN LOCK........................................................................ 82
		11.11 TOOL BOX.............................................................................. 82
		11.12 FUEL STOP LEVER....................................................................... 82
		11.13 FUSE.................................................................................. 83
		11.14 SLOW-BLOW FUSE........................................................................ 84
		11.15 LUNCH BOX TRAY........................................................................ 85
		11.16 STORAGING PLACE OF THIS MANUAL........................................................ 85
		11.17 TAKING OFF POWER...................................................................... 85
		11.18 PRECAUTIONS WHEN HANDLING ACCUMULATOR................................................. 86
	12. OPERATION................................................................................... 87
		12.1 CHECK BEFORE STARTING ENGINE........................................................... 87
		12.2 STARTING ENGINE........................................................................103
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................105
		12.4 MOVING MACHINE OFF.....................................................................106
		12.5 CHANGING GEAR SPEED....................................................................108
		12.6 CHANGING DIRECTION.....................................................................109
		12.7 TURNING................................................................................111
		12.8 STOPPING MACHINE.......................................................................112
		12.9 OPERATION OF WORK EQUIPMENT............................................................113
		12.10 WORK POSSIBLE USING WHEEL LOADER......................................................114
		12.11 PRECAUTIONS FOR OPERATION.............................................................119
		12.12 ADJUSTING WORK EQUIPMENT POSTURE......................................................121
		12.13 PARKING MACHINE.......................................................................123
		12.14 CHECKS AFTER COMPLETION OF OPERATION..................................................124
		12.15 STOPPING ENGINE.......................................................................124
		12.16 CHECK AFTER STOPPING ENGINE...........................................................125
		12.17 LOCKING...............................................................................125
		12.18 HANDLING THE TIRES....................................................................126
		12.19 REMOVAL AND INSTALLATION OF THE BUCKET................................................128
	13. TRANSPORTATION..............................................................................132
		13.1 TRANSPORTATION PROCEDURE...............................................................132
		13.2 LOADING, UNLOADING WORK................................................................132
		13.3 METHOD OF SECURING MACHINE.............................................................132
		13.4 METHOD OF LIFTING MACHINE..............................................................134
	14. COLD WEATHER OPERATION......................................................................137
		14.1 PRECAUTIONS FOR LOW TEMPERATURE........................................................137
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK...................................................139
		14.3 AFTER COLD WEATHER.....................................................................139
		14.4 WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER....................140
	15. LONG-TERM STORAGE...........................................................................141
		15.1 BEFORE STORAGE.........................................................................141
		15.2 DURING STORAGE.........................................................................141
		15.3 AFTER STORAGE..........................................................................141
	16. TROUBLESHOOTING.............................................................................142
		16.1 WHEN MACHINE RUNS OUT OF FUEL..........................................................142
		16.2 METHOD OF TOWING MACHINE...............................................................143
		16.3 IF BATTERY IS DISCHARGED...............................................................146
		16.4 OTHER TROUBLE..........................................................................150
MAINTENANCE.........................................................................................156
	17. GUIDES TO MAINTENANCE.......................................................................157
	18. OUTLINES OF SERVICE.........................................................................160
		18.1 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................160
		18.2 OUTLINE OF ELECTRIC SYSTEM.............................................................163
	19. WEAR PARTS LIST.............................................................................164
	20. RECOMMENDED FUEL, COOLANT, AND LUBRICANT....................................................165
		20.1 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................166
		20.2 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....167
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..............................................168
		21.1 INTRODUCTION OF NECESSARY TOOLS........................................................168
		21.2 TORQUE LIST............................................................................169
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...............................................170
	23. MAINTENANCE SCHEDULE CHART..................................................................172
		23.1 MAINTENANCE SCHEDULE CHART.............................................................172
	24. SERVICE PROCEDURE...........................................................................176
		24.1 INITIAL 250 HOURS SERVICE..............................................................176
		24.2 WHEN REQUIRED..........................................................................177
		24.3 CHECK BEFORE STARTING..................................................................200
		24.4 EVERY 50 HOURS SERVICE.................................................................207
		24.5 EVERY 100 HOURS SERVICE................................................................208
		24.6 EVERY 250 HOURS SERVICE................................................................211
		24.7 EVERY 500 HOURS SERVICE................................................................216
		24.8 EVERY 1000 HOURS SERVICE...............................................................222
		24.9 EVERY 2000 HOURS SERVICE...............................................................228
		24.10 EVERY 4000 HOURS SERVICE..............................................................238
SPECIFICATIONS......................................................................................239
	25. SPECIFICATIONS..............................................................................240
OPTIONS, ATTACHMENTS................................................................................242
	26. OPTIONAL PARTS AND ATTACHMENTS..............................................................243
	27. SELECTING BUCKETS AND TIRES.................................................................244
	28. HANDLING AUTO SHIFT SYSTEM..................................................................245
		28.1 AUTOMATIC SHIFT SYSTEM.................................................................245
		28.2 PRECAUTIONS WHEN CHANGING DIRECTION....................................................246
	29. HANDLING JOYSTICK STEERING SYSTEM...........................................................249
		29.1 EXPLANATION OF COMPONENTS..............................................................249
		29.2 STRUCTURE AND FUNCTION OF JOYSTICK STEERING............................................250
		29.3 OPERATION METHOD OF JOYSTICK STEERING SYSTEM...........................................253
		29.4 PRECAUTIONS FOR STEERING WITH JOYSTICK.................................................255
		29.5 ADJUSTMENT OF JOYSTICK CONSOLE.........................................................256
		29.6 ADJUSTMENT OPERATOR’S SEAT.............................................................257
	30. MAIN MONITOR FAILURE DISPLAY................................................................259
		30.1 MAIN MONITOR FAILURE DISPLAY...........................................................259
		30.2 ERROR CODES LIST INDICATED ON MAIN MONITOR.............................................260
	31. HANDLING AUTO-GREASING SYSTEM...............................................................262
		31.1 METHOD OF OPERATING AUTO-GREASING SYSTEM...............................................263
		31.2 PRECAUTIONS WHEN HANDLING AUTO-GREASING SYSTEM.........................................263
		31.3 METHOD OF ADJUSTING DISCHARGE FROM INJECTOR............................................269
		31.4 METHOD OF SETTING TIMER................................................................271
	32. AIR CONDITIONER.............................................................................273
		32.1 GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL........................................273
		32.2 METHOD OF OPERATION....................................................................275
		32.3 COOL BOX...............................................................................275
	33. AM/FM CAR RADIO.............................................................................276
		33.1 EXPLANATION OF COMPONENTS..............................................................276
		33.2 METHOD OF USE..........................................................................278
		33.3 PRECAUTIONS WHEN USING.................................................................279
	34. AM/FM RADIO-CASSETTE STEREO.................................................................280
		34.1 EXPLANATION OF COMPONENTS..............................................................280
		34.2 OPERATION METHOD.......................................................................284
		34.3 PRECAUTIONS WHEN USING.................................................................288
	35. HANDLING AJSS (ADVANCED JOYSTICK STEERING SYSTEM)...........................................289
		35.1 EXPLANATION OF COMPONENTS..............................................................289
		35.2 STRUCTURE AND FUNCTION OF JOYSTICK STEERING............................................289
		35.3 OPERATION METHOD OF JOYSTICK STEERING SYSTEM...........................................291
		35.4 ADJUSTMENT OF JOYSTICK CONSOLE.........................................................294
		35.5 ADJUSTMENT OF AIR SUSPENSION SEAT......................................................295
	36. HANDLING MULTI MONITORING SYSTEM............................................................297
		36.1 GENERAL LOCATIONS......................................................................297
		36.2 METHOD OF OPERATING MULTI MONITORING SYSTEM............................................298
		36.3 SWITCHING MONITOR SCREEN...............................................................302
		36.4 DISPLAY WHEN THERE IS ABNORMALITY......................................................330
		36.5 HANDLING PRINTER.......................................................................332
		36.6 PRECAUTIONS WHEN HANDLING MULTI MONITORING SYSTEM......................................335
	37. HANDLING AUTO-LEVELING, REMOTE POSITIONER...................................................336
		37.1 STRUCTURE AND FUNCTION OF AUTO-LEVELING, REMOTE POSITIONER.............................336
		37.2 GENERAL LOCATIONS......................................................................337
		37.3 METHOD OF OPERATING AUTO-LEVELING, REMOTE POSITIONER...................................338
		37.4 ADJUSTING AUTO-LEVELING, REMOTE POSITIONER.............................................340
	38. HANDLING OF ELECTRICAL WORK EQUIPMENT CONTROL LEVERS........................................341
		38.1 GENERAL VIEW OF CONTROLS...............................................................341
		38.2 WORK EQUIPMENT CONTROL LEVERS..........................................................342
		38.3 SWITCHES...............................................................................344
		38.4 OPERATION OF WORK EQUIPMENT............................................................345
	39. HANDLING OF REMOTE POSITIONER...............................................................346
		39.1 GENARAL LOCATIONS......................................................................346
		39.2 METHOD OF OPERATING REMOTE POSITIONER..................................................347
		39.3 METHOD OF SETTING REMOTE POSITIONER STOP POSITION......................................348
		39.4 SENSOR ADJUSTMENT FUNCTION.............................................................348
		39.5 ADJUSTING REMOTE POSITIONER............................................................348
	40. HANDLING OF FUEL QUICK CHARGE...............................................................349

PLEASE NOTE:

⦁ This is the SAME MANUAL used by the dealerships to diagnose your vehicle
⦁ No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
⦁ Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
⦁ So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com