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KOMATSU AVANCE PC600-6 PC600LC-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SEAM046200T) – PDF DOWNLOAD
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- KOMATSU AVANCE PC600-6 PC600LC-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL
- PUBLICATION NUMBER:SEAM046200T
- SERIAL NUMBERS: PC600-6 –11001 and up
PC600LC-6 –11064
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Description
KOMATSU AVANCE PC600-6 PC600LC-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SEAM046200T)
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KOMATSU AVANCE PC600-6 PC600LC-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SEAM046200T) – PDF DOWNLOAD:
TABLE OF CONTENTS:
KOMATSU AVANCE PC600-6 PC600LC-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SEAM046200T)
MAIN MENU......................................................................................................... 0 COVER............................................................................................................. 1 CONTENTS.......................................................................................................... 11 FOREWORD.......................................................................................................... 2 FOREWORD...................................................................................................... 3 SAFETY INFORMATION............................................................................................ 6 INTRODUCTION.................................................................................................. 8 DIRECTIONS OF MACHINE..................................................................................... 8 PRODUCT INFORMATION........................................................................................... 9 MACHINE SERIAL NO. PLATE AND ITS POSITION................................................................. 9 ENGINE SERIAL NO. PLATE AND ITS POSITION.................................................................. 9 SERVICE METER LOCATION.................................................................................... 10 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTION.............................................................. 10 SAFETY............................................................................................................ 14 SAFETY INFORMATION............................................................................................ 15 WARNING LABELS AND SAFETY PICTOGRAMS.......................................................................... 17 WARNING LABELS AND SAFETY PICTOGRAMS - LOCATION........................................................... 18 WARNING LABELS AND SAFETY PICTOGRAMS - ACTUAL............................................................. 19 SAFETY INFORMATION............................................................................................ 24 SAFETY RULES.............................................................................................. 24 IF ABNORMALITIES ARE FOUND................................................................................ 24 WORKING WEAR AND PERSONAL PROTECTIVE ITEMS................................................................ 24 FIRE EXTINGUISHER AND FIRST AID KIT....................................................................... 24 SAFETY EQUIPMENT.......................................................................................... 24 KEEP MACHINE CLEAN........................................................................................ 25 KEEP OPERATOR'S COMPARTMENT CLEAN......................................................................... 25 LEAVING OPERATOR'S SEAT WITH LOCK......................................................................... 25 HANDRAILS AND STEPS....................................................................................... 26 MOUNTING AND DISMOUNTING.................................................................................. 26 NO PERSONS AN ATTACHMENTS................................................................................. 26 BURN PREVENTION........................................................................................... 27 FIRE PREVENTION AND EXPLOSION PREVENTION.................................................................. 27 ACTION IF OCCURS.......................................................................................... 28 FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION.......................................... 28 ATTACHMENT INSTALLATION................................................................................... 29 ATTACHMENT COMBINATIONS................................................................................... 29 CAB WINDOW GLASSES........................................................................................ 29 UNAUTHORIZED MODIFICATIONS................................................................................ 29 SAFETY AT JOBSITE......................................................................................... 29 WORKING ON LOOSE GROUND................................................................................... 30 DISTANCE TO HIGH VOLTAGE CABLES........................................................................... 30 ENSURE GOOD VISIBILITY.................................................................................... 30 VENTILATION FOR ENCLOSED AREA............................................................................. 31 SIGNALMAN'S SIGNAL AND SIGNS.............................................................................. 31 EMERGENCY EXIT FROM OPERATOR'S CAB........................................................................ 31 ASBESTOS DUST HAZARD PREVENTION........................................................................... 31 SAFETY MACHINE OPERATION...................................................................................... 32 STARTING ENGINE........................................................................................... 32 CHECKS BEFORE STRARTING ENGINE........................................................................ 32 SAFETY RULES FOR STARTING ENGINE...................................................................... 32 STARTING ENGINE IN COLD WEATHER....................................................................... 33 OPERATION................................................................................................. 34 CHECKS BEFORE OPERATION............................................................................... 34 SAFETY RULES FOR CHANGING MACHINE DIRECTIONS.......................................................... 34 SAFETY RULES FOR TRAVELING............................................................................ 35 TRAVELING ON SLOPES................................................................................... 35 OPERATIONS ON SLOPES................................................................................. 36 PROHIBTED OPERATIONS.................................................................................. 37 OPERATIONS ON SNOW.................................................................................... 38 PARKING MACHINE....................................................................................... 39 TRANSPORTATION............................................................................................ 40 SHIPPING THE MACHINE.................................................................................. 40 BATTERY................................................................................................... 41 BATTERY HAZARD PREVENTION............................................................................. 41 STARTING ENGINE WITH BOOSTER CABLES................................................................... 42 TOWING.................................................................................................... 43 SAFTEY RULES FOR TOWING............................................................................... 43 LIFTING OBJECTS WITH BUCKET............................................................................... 44 SAFETY RULES FOR LIFTING OBJECTS...................................................................... 44 SAFETY MAINTENANCE INFORMATION................................................................................ 45 WARNING TAG............................................................................................... 45 KEEP WORK PLACE CLEAN AND TIDY............................................................................ 45 APPOINT LEADER WHEN WORKING WITH OTHERS................................................................... 45 STOP ENGINE BEFORE CARRYING OUT........................................................................... 46 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING........................................................ 47 PROPER TOOLS.............................................................................................. 47 ACCUMULATOR............................................................................................... 47 PERSONNEL................................................................................................. 48 ATTACHMENTS............................................................................................... 48 WORK UNDER THE MACHINE.................................................................................... 48 NOISE..................................................................................................... 48 WHEN USING HAMMER......................................................................................... 48 WELDING WORKS............................................................................................. 49 REMOVING BATTERY TERMINALS................................................................................ 49 SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION...................................... 49 DO NOT DISASSEMBLE RECOIL SPRINGS......................................................................... 49 SAFETY RULES FOR HIGH-PRESSURE OIL........................................................................ 50 PRECAUTION FOR HIGH FUEL PRESSURE......................................................................... 50 SAFETY HANDLING HIGH-PRESSURE HOSES....................................................................... 50 PRECAUTION FOR HIGH VOLTAGE............................................................................... 50 WASTE MATERIALS........................................................................................... 51 AIR CONDITIONER MAINTENANCE............................................................................... 51 COMPRESSED AIR............................................................................................ 51 PERIODIC REPLACEMENT OF SAFETY CRTICAL PARTS.............................................................. 51 OPERATION......................................................................................................... 52 MACHINE VIEW ILLUSTRATION..................................................................................... 53 OVERALL MACHINE VIEW...................................................................................... 53 CONTROLS AND GAUGES....................................................................................... 54 DETAILED CONTROLS AND GAUGES.................................................................................. 55 MONITORING SYSTEM......................................................................................... 55 SWITCHES.................................................................................................. 69 CONTROL LEVERS, PEDALS.................................................................................... 75 SUN ROOF.................................................................................................. 78 WINDSHIELD................................................................................................ 79 EMERGENCY EXIT FROM OPERAROR'S CAB........................................................................ 82 DOOR LOCK................................................................................................. 82 CAP WITH LOCK............................................................................................. 82 HOT AND COOL BOX.......................................................................................... 84 LUGGAGE BOX............................................................................................... 84 ASHTRAY................................................................................................... 84 AIR CONDITIONER CONTROLS.................................................................................. 85 RADIO..................................................................................................... 90 AUXILARY ELECTRIC POWER................................................................................... 96 FUSE...................................................................................................... 96 CIRCUIT BREAKER........................................................................................... 97 CONTROLLERS............................................................................................... 98 TOOL BOX.................................................................................................. 98 GREASE PUMP............................................................................................... 99 ACCUMULATOR...............................................................................................102 MACHINE OPERATION AND CONTROLS................................................................................103 BEFORE STARTING ENGINE....................................................................................103 STARTING ENGINE...........................................................................................118 AFTER STARTING ENGINE.....................................................................................123 STOPPING ENGINE...........................................................................................129 CHECK AFETR SHUT OFF ENGINE...............................................................................129 MACHINE OPERATION.........................................................................................130 STEERING THE MACHINE......................................................................................134 SWINGING..................................................................................................136 WORK EQUIPMENT CONTROLS AND OPERATIONS....................................................................137 WORKING MODE..............................................................................................138 PROHIBITED OPERATIONS.....................................................................................139 GENERAL OPERATION INFORMATION.............................................................................141 TRAVELING ON SLOPES.......................................................................................142 ESCAPE FROM MUD...........................................................................................144 RECOMMENDED APPLICATIONS..................................................................................145 BUCKET REPLACEMENT........................................................................................146 PARKING MACHINE...........................................................................................148 MACHINE INSPECTION AFTER DAILY WORK.......................................................................149 LOCKING...................................................................................................150 TRANSPORTATION................................................................................................151 PRECAUTIONS FOR TRANSPORTATION............................................................................151 LIFTING MACHINE...........................................................................................151 SHIPPING MACHINE IFORMATION...............................................................................152 TRANSPORTATION POSTURE....................................................................................153 PROCEDURE FOR INCREASING OR REDUCING TRACK FRAME GAUGE....................................................158 COLD WEATHER OPERATION........................................................................................160 COLD WEATHER OPERATION INFORMATION........................................................................160 AFTER DAILY WORK COMPLETION ..............................................................................162 AFTER COLD WEATHER SEASON.................................................................................162 LOND-TERM STORAGE.............................................................................................163 BEFORE STORAGE............................................................................................163 DURING STORAGE............................................................................................163 AFTER STORAGE.............................................................................................164 STARTING MACHINE AFTER LONG-TERM STORAGE..................................................................164 TROUBLES AND ACTIONS..........................................................................................165 RUNNING OUT OF FUEL.......................................................................................165 PHENOMENA THAT ARE NOT FAILURES...........................................................................167 TOWING THE MACHINE........................................................................................168 SEVERE JOB CONDITION......................................................................................168 DISCHARGED BATTERY........................................................................................169 OTHER TROUBLE.............................................................................................173 MAINTENANCE.......................................................................................................178 MAINTENANCE INFORMATION.......................................................................................179 LUBRICANTS, COOLANT AND FILTERS...............................................................................181 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC ...................................................181 ELECTRIC SYSTEM MAINTENANCE...............................................................................183 WEAR PARTS LIST...............................................................................................184 WEAR PARTS LIST...........................................................................................184 LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS...................................................................185 PROPER SELECTION .........................................................................................185 TIGHTENING TORQUE SPECIFICATIONS..............................................................................189 TIGHTENING TORQUE LIST....................................................................................189 SAFETY CRITICAL PARTS.........................................................................................191 SAFETY CRITICAL PARTS LIST................................................................................191 MAINTENANCE SCHEDULE CHART....................................................................................192 MAINTENANCE SCHEDULE CHART................................................................................192 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER................................................................194 MAINTENANCE PROCEDURE.........................................................................................195 WHEN REQUIRED.............................................................................................195 AIR CLEANER ELEMENT - CHECK/CLEAN/REPLACE.............................................................195 COOLING SYSTEM COOLANT - CLEAN/CHANGE.................................................................200 TRACK SHOE BOLTS - CHECK/TIGHTEN......................................................................202 TRACK TENSION - CHECK/ADJUST..........................................................................203 BUCKET TEETH (HORIZONTAL PIN TYPE) - REPLACE..........................................................205 BUCKET CLEARANCE - ADJUST.............................................................................206 REPLACEMENT OF FAN BELT AND ADJUSTMENT OF AUTO TENSIONER..............................................207 AIR CONDITIONER - CHECK/MAINTENANCE...................................................................208 CLEAN LINE FILTER, REMOVE DIRT........................................................................209 BREAKER CIRCUIT ADDITIONAL OIL FILTER ELEMENT - REPLACE...............................................210 HYDRAULIC SYSTEM - BLEED AIR..........................................................................211 HYDRAULIC SYSTEM - PRESSURE RELEASE...................................................................214 CHECK BEFORE STARTING.....................................................................................215 EVERY 10 HOURS MAINTENANCE................................................................................216 LUBRICATING...........................................................................................216 EVERY 100 HOURS MAINTENANCE...............................................................................219 SWING MACHINERY CASE OIL - CHECK/ADD..................................................................219 EVERY 250 HOURS MAINTENANCE...............................................................................220 FINAL DRIVE CASE OIL LEVEL - CHECK/ADD................................................................220 BATTERY ELETROLYTE LEVEL - CHECK......................................................................221 SWING CIRCLE - LUBRICATE..............................................................................222 P.T.O. CASE OIL LEVEL - CHECK/ADD.....................................................................223 TRACK FRAME AND AXLE CONNECTING BOLTS - CHECK/TIGHTEN.................................................223 ALTERNATOR BELT TENSION - INSPECT/ADJUST..............................................................224 AIR CONDITIONER COMPRESSOR BELT TENSION - INSPECT/ADJUST..............................................225 FUEL TANK STRAINER - CHECK/CLEAN......................................................................226 EVERY 500 HOURS MAINTENANCE...............................................................................227 FUEL FILTER CARTRIDGE - REPLACE.......................................................................227 SWING PINION GEAR OIL LEVEL - CHECK/ADD...............................................................228 HYDRAULIC TANK BREATHER FILTER ELEMENT - REPLACE......................................................229 HYDRAULIC TANK STRAINER - CLEAN.......................................................................230 HYDRAULIC OIL FILTER ELEMENT - REPLACE................................................................231 CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS AND CONDENSER FINS...................................232 AIR CONDITIONER FRESH/RECIRC AIR FILTERS (ONLY FOR MACHINES EQUIPPED WITH AIR CONDITIONER) - CLEAN....233 P.T.O. CASE OIL STRAINER - CLEAN......................................................................234 FAN BELT - INSPECT....................................................................................234 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE.....................................235 EVERY 1000 HOURS MAINTENANCE..............................................................................237 SWING MACHINERY CASE OIL -CHANGE......................................................................237 P.T.O. CASE OIL - CHANGE..............................................................................238 TURBOCHARGER FASTENING PARTS - INSPECT/TIGHTEN........................................................238 TURBOCHARGER ROTOR PLAY - INSPECT.....................................................................238 CORROSION RESISTER CARTRIDGE - REPLACE................................................................239 WELDED STRUCTURE - CHECK..............................................................................239 EVERY 2000 HOURS MAINTENANCE..............................................................................242 FINAL DRIVE CASE OIL - CHANGE.........................................................................242 INJECTOR - CHECK......................................................................................242 ENGINE CRANKCASE BREATHER - CLEAN.....................................................................243 TURBOCHARGER - INSPECT................................................................................243 ALTERNATOR AND STARTING MOTOR - INSPECT...............................................................243 ENGINE VALVE CLEARANCES - INSPECT.....................................................................243 EVERY 4000 HOURS MAINTENANCE..............................................................................244 WATER PUMP -INSPECT...................................................................................244 VIBRATION DAMPER - INSPECT............................................................................244 FAN PULLEY AND TENSION PULLEY - CHECK.................................................................244 AIR COMPRESSOR - CHECK/ADJUST.........................................................................244 CHECKING FOR LOOSENESS OF HIGH PRESSURE CLAMP, HARDENING OF RUBBER....................................244 INJECTOR NOZZLE ASSEMBLY - REPLACE....................................................................245 CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER...................................246 EVERY 5000 HOURS MAINTENANCE..............................................................................247 CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER..........................................................247 EVERY 6000 HOURS MAINTENANCE..............................................................................249 WATER PUMP - INSPECT..................................................................................249 VIBRATION DAMPER - INSPECT............................................................................249 FAN PULLEY AND TENSION PULLEY - CHECK.................................................................249 AIR COMPRESSOR - CHECK/ADJUST.........................................................................249 EVERY 8000 HOURS MAINTENANCE..............................................................................249 HIGH-PRESSURE PIPING CLAMP - REPLACE..................................................................249 FUEL SPRAY PREVENTION CAP - REPLACE...................................................................249 SPECIFICATIONS....................................................................................................250 SPECIFICATIONS................................................................................................251 ATTACHMENTS, OPTIONS..............................................................................................254 ATTACHMENTS AND OPTIONS - GENERAL INFORMATION.................................................................255 SAFETY FIRST..............................................................................................255 ATTACHMENT INSTALLATION...................................................................................256 BUCKET WITH HOOK..............................................................................................257 HOOK CONDITION............................................................................................257 PROHIBITED OPERATIONS.....................................................................................257 ATTACHMENT GUIDE..............................................................................................258 COMBINATIONS OF WORK EQUIPMENT............................................................................258 TRACK SHOES SELECTION.....................................................................................259 INDEX.............................................................................................................260
DESCRIPTION:
KOMATSU AVANCE PC600-6 PC600LC-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SEAM046200T)
- This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.
- Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
PLEASE NOTE:
⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]
