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KOMATSU AVANCE PLUS WA700-3L WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:A50001 & UP) – PDF DOWNLOAD
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- KOMATSU AVANCE PLUS WA700-3L WHEEL LOADER OPERATION & MAINTENANCE MANUAL
- Serial Number:A50001 & UP
- Pubilcation Number:CEAM004401
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Description
KOMATSU AVANCE PLUS WA700-3L WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:A50001 & UP)
KOMATSU AVANCE PLUS WA700-3L WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:A50001 & UP) – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU AVANCE PLUS WA700-3L WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:A50001 & UP)
- This manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. It will help the operator and maintenance personnel realize peak performance through effective, economical and safe machine operation and maintenance.
- Keep this manual handy and have all personnel read it periodically. If this manual is lost or becomes dirty and can not be read, request a replacement manual from your local distributor.
- If you sell the machine, be sure to give this manual to the new owner.
- Continuing improvements in the design of this machine can lead to changes in detail, which may not be reflected in this manual. Consult your local KOMATSU distributor or for the latest available information on your machine or for questions regarding information in this manual.
- This manual may contain attachments and optional equipment that are not available in your area. Consult your local KOMATSU distributor or for those items that you may require
TABLE OF CONTENTS:
KOMATSU AVANCE PLUS WA700-3L WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:A50001 & UP)
MAIN MENU....................................................................................................... 0 COVER........................................................................................................... 1 INTRODUCTION.................................................................................................... 7 FOREWORD.................................................................................................... 8 SAFETY INFORMATION.......................................................................................... 9 INTRODUCTION................................................................................................ 10 INTENDED USE............................................................................................ 10 FEATURES................................................................................................ 10 BREAKING IN A NEW MACHINE............................................................................... 11 PLATE LOCATIONS............................................................................................. 12 MACHINE SERIAL NUMBER PLATE............................................................................. 12 PLATE LOCATION...................................................................................... 12 STAMP LOCATION...................................................................................... 12 ENGINE SERIAL NUMBER PLATE.............................................................................. 12 PLATE LOCATION...................................................................................... 12 STAMP POSITION...................................................................................... 12 TABLE TO ENTER SERIAL NUMBERS AND DISTRIBUTOR........................................................... 13 TABLE OF CONTENTS........................................................................................... 14 SAFETY.......................................................................................................... 25 GENERAL PRECAUTIONS AND SAFETY RULES........................................................................ 26 GENERAL SAFETY RULES.................................................................................... 26 SAFETY FEATURES......................................................................................... 27 CLOTHING AND PERSONAL PROTECTIVE EQUIPMENT.............................................................. 27 UNAUTHORIZED MODIFICATIONS.............................................................................. 27 WHEN LEAVING OPERATORS COMPARTMENT...................................................................... 28 MOUNTING AND DISMOUNTING................................................................................ 28 FIRE PREVENTION FOR FUEL AND OIL........................................................................ 29 PRECAUTIONS WHEN WORKING AROUND HIGH TEMPERATURES....................................................... 29 DUST HAZARD PREVENTION.................................................................................. 30 CRUSH OR PINCH POINT PREVENTION......................................................................... 30 FIRE EXTINGUISHER AND FIRST AID KIT..................................................................... 30 PRECAUTIONS WHEN USING ROPS............................................................................. 31 PRECAUTIONS FOR ATTACHMENTS............................................................................. 31 PRECAUTIONS WHEN HANDLING ACCUMULATOR................................................................... 31 INDOOR VENTILATION...................................................................................... 31 INSIDE OPERATOR’S COMPARTMENT........................................................................... 32 CAB GLASS, WASHER FLUID AND MIRRORS..................................................................... 32 PRECAUTIONS DURING OPERATION................................................................................ 33 BEFORE OPERATING THE MACHINE............................................................................ 33 SAFETY AT THE WORK SITE............................................................................. 33 BEFORE STARTING YOUR MACHINE........................................................................ 33 WHEN STARTING ENGINE................................................................................ 34 IN THE OPERATOR’S CAB............................................................................... 34 OPERATING YOUR MACHINE.................................................................................. 35 AFTER STARTING THE MACHINE.......................................................................... 35 CHANGING DIRECTIONS................................................................................. 35 PROHIBITED OPERATION................................................................................ 35 PRECAUTIONS WHEN TRAVELING.......................................................................... 36 TRAVELING ON SLOPES................................................................................. 37 PRECAUTIONS WHEN OPERATING.......................................................................... 38 PROPER METHOD OF USING BRAKES....................................................................... 39 OVERHEAD HIGH VOLTAGE CABLES........................................................................ 39 OPERATING ON SNOW................................................................................... 40 OPERATING ON LOOSE GROUND........................................................................... 40 PARKING YOUR MACHINE................................................................................ 41 PRECAUTIONS IN COLD AREAS........................................................................... 41 TRANSPORTING YOUR MACHINE............................................................................... 42 LOADING AND UNLOADING............................................................................... 42 SHIPPING............................................................................................ 42 BATTERY MAINTAINANCE AND PRECAUTIONS.................................................................... 43 SAFETY PRECAUTIONS.................................................................................. 43 STARTING WITH BOOSTER CABLES........................................................................ 44 CHARGING BATTERY.................................................................................... 44 TOWING.................................................................................................. 46 TOWING PRECAUTIONS.................................................................................. 46 MAINTENANCE PRECAUTIONS..................................................................................... 47 BEFORE PERFORMING MAINTENANCE........................................................................... 47 NOTIFICATION OF FAILURE............................................................................. 47 WARNING TAGS........................................................................................ 47 CLEANING BEFORE INSPECTION AND MAINTENANCE.......................................................... 47 KEEP YOUR WORK PLACE CLEAN AND TIDY................................................................. 48 APPOINT A LEADER WHEN WORKING WITH OTHERS........................................................... 48 RADIATOR COOLANT LEVEL.............................................................................. 48 WORK EQUIPMENT SUPPORT.............................................................................. 48 BEFORE CARRYING OUT INSPECTION AND MAINTENANCE...................................................... 49 PROPER TOOL USAGE INFORMATION....................................................................... 49 REPLACEMENT OF CRITICAL PARTS....................................................................... 49 USE OF LIGHTING..................................................................................... 50 PREVENTION OF FIRE.................................................................................. 50 DURING THE MAINTENANCE PROCESS.......................................................................... 51 PERSONAL............................................................................................ 51 REPAIRING ATTACHMENTS............................................................................... 51 WORKING UNDER YOUR MACHINE.......................................................................... 51 MAINTENANCE WITH CHASSIS RAISED..................................................................... 51 WORKING ON TOP OF MACHINE........................................................................... 51 MAINTENANCE WITH ENGINE RUNNING..................................................................... 52 PRECAUTIONS WHEN USING A HAMMER..................................................................... 52 DROPPING TOOLS OR PARTS INSIDE THE MACHINE.......................................................... 52 WELDING............................................................................................. 53 WHEN AN ABNORMALITY IS LOCATED...................................................................... 53 HANDLING HIGH PRESSURE HOSES........................................................................ 53 SAFETY RULES TO FOLLOW WHEN ADDING FUEL OR OIL...................................................... 53 PRECAUTIONS WHEN HANDLING HIGH PRESSURE SYSTEMS..................................................... 54 CARRYING OUT MAINTENANCE AT HIGH TEMPERATURES OR HIGH PRESSURES..................................... 54 MAINTENANCE OF AIR CONDITIONER...................................................................... 54 FINAL CHECKS AFTER INSPECTION AND MAINTENANCE....................................................... 55 DISPOSAL OF WASTE MATERIALS......................................................................... 55 TIRES................................................................................................... 56 TIRE MAINTENANCE.................................................................................... 56 HANDLING TIRES...................................................................................... 56 STORAGE OF TIRES AFTER REMOVAL...................................................................... 57 SAFETY LABLE LOCATONS....................................................................................... 58 SAFETY LABLES........................................................................................... 60 OPERATION....................................................................................................... 69 GENERAL VIEW................................................................................................ 70 VIEW OF CONTROLS AND GAUGES................................................................................. 71 OPERATORS COMPARTMENT................................................................................... 71 MAIN MONITOR........................................................................................ 72 MAINTENANCE MONITOR................................................................................. 72 OVERVIEW OF COMPONENT....................................................................................... 73 MACHINE MONITOR......................................................................................... 73 ALERT DISPLAY INDICATORS (B, E)..................................................................... 73 GUAGE DISPLAY SYSTEM (A, C, D)...................................................................... 73 OPTION DISPLAY SYSTEM (F)........................................................................... 73 TESTING MACHINE MONITOR SYSTEM...................................................................... 74 WARNING DISPLAYS............................................................................................ 75 CENTRAL LAMPS........................................................................................... 75 CHECK LAMP.......................................................................................... 75 CAUTION LAMP........................................................................................ 76 ENGINE COOLANT LEVEL CAUTION LAMP................................................................... 76 ENGINE OIL LEVEL CAUTION LAMP....................................................................... 76 BRAKE OIL PRESSURE CAUTION LAMP..................................................................... 77 ENGINE OIL PRESSURE CAUTION LAMP.................................................................... 77 BATTERY CHARGE CAUTION LAMP......................................................................... 78 AIR CLEANER RESTRICTION LAMP........................................................................ 78 TRANSMISSION OIL FILTER LAMP........................................................................ 78 GROUND DRIVEN STEERING LAMP......................................................................... 79 METER DISPLAY PORTION....................................................................................... 80 SYSTEM INDICATOR LAMPS AND GUAGES....................................................................... 80 PARKING BRAKE LAMP.................................................................................. 80 PREHEATING AND AFTER HEATING LAMP................................................................... 81 FRONT WORK LAMP INDICATOR........................................................................... 81 REAR WORK LAMP INDICATOR............................................................................ 81 TRANSMISSION CUT OFF INDICATOR LAMP................................................................. 81 TURN SIGNAL INDICATOR LAMP.......................................................................... 82 TRANSMISSION SHIFT SELECTION LAMP................................................................... 82 FUEL GAUGE.......................................................................................... 82 ENGINE COOLANT TEMPERATURE GAUGE.................................................................... 82 TORQUE CONVERTER TEMPERATURE GAUGE.................................................................. 83 SERVICE HOUR METER.................................................................................. 83 SPEEDOMETER......................................................................................... 83 TRANSMISSION SHIFT INDICATOR........................................................................ 84 SWITCHES.................................................................................................... 85 IGNITION SWITCH......................................................................................... 86 TRANSMISSION CUT OFF SWITCH......................................................................... 86 FRONT WORKING LAMPS..................................................................................... 87 REAR WORK LAMPS......................................................................................... 87 TRANSMISSION MANUAL SELECTION SWITCH.................................................................... 87 LAMP SWITCH AND TURN SIGNAL LEVER....................................................................... 88 LAMP SWITCH......................................................................................... 88 TURN SIGNAL LEVER................................................................................... 88 HORN BUTTON............................................................................................. 88 HAZARD LAMP SWITCH...................................................................................... 89 FRONT WIPER SWITCH...................................................................................... 89 REAR WIPER SWITCH....................................................................................... 89 PREHEAT SWITCH.......................................................................................... 90 FUEL CUT-OFF SWITCH..................................................................................... 90 PARKING BRAKE SWITCH.................................................................................... 91 CIGARETTE LIGHTER....................................................................................... 91 JOYSTICK STEERING ON/OFF SWITCH......................................................................... 91 JOYSTICK STEERING LEVER SWITCHES........................................................................ 92 STEP LIGHT SWITCH....................................................................................... 92 CAB LAMP SWITCH......................................................................................... 92 POWER WINDOW SWITCHES (RIGHT and LEFT).................................................................. 93 MULTIPLE USE TOP SWITCH................................................................................. 93 MULTIPLE USE SIDE SWITCH................................................................................ 94 ENGINE LOW IDLE SELECTOR SWITCH......................................................................... 94 AUTO GREASE............................................................................................. 94 CONTROL LEVERS AND PEDALS................................................................................... 95 SPEED CONTROL LEVER..................................................................................... 96 DIRECTIONAL LEVER....................................................................................... 96 SPEED CONTROL LEVER LOCK................................................................................ 97 SAFETY LOCK LEVER....................................................................................... 97 BUCKET CONTROL LEVER.................................................................................... 97 BOOM CONTROL LEVER...................................................................................... 98 BRAKE PEDALS............................................................................................ 99 ACCELERATOR PEDAL....................................................................................... 99 JOYSTICK STEERING LEVER................................................................................. 99 JOYSTICK STEERING...........................................................................................100 EXPLANATION OF COMPONENTS...............................................................................100 FUNCTION OF JOYSTICK STEERING SYSTEM...................................................................101 OPERATION OF JOYSTICK STEERING..........................................................................104 ADJUSTMENT OF STEERING WHEEL............................................................................104 JOYSTICK STEERING PRECAUTIONS...........................................................................106 JOYSTICK CONSOLE ADJUSTMENT.............................................................................107 AUTO-SHIFT SYSTEM...........................................................................................108 METHOD OF OPERATING.....................................................................................108 PRECAUTIONS WHEN CHANGING DIRECTION.....................................................................109 MAIN MONITOR FAILURE CODE...................................................................................110 MAIN MONITOR FAILURE DISPLAY............................................................................110 ERROR CODE LIST INDICATED ON MAIN MONITOR...............................................................111 TRANSMISSION CONTROL SYSTEM.........................................................................111 JOYSTICK CONTROL SYSTEM.............................................................................111 ELECTRONIC GOVERNOR CONTROL SYSTEM..................................................................112 STEERING COLUMN TILT LEVER..................................................................................112 CAP LOCK....................................................................................................112 OPENING AND CLOSING CAPS WITH LOCKS.....................................................................112 SAFETY BAR..................................................................................................114 TOWING PIN..................................................................................................114 BACKUP ALARM................................................................................................115 DOOR OPEN LOCK..............................................................................................115 TOOL BOX....................................................................................................115 EMERGENCY STOP SWITCH AND FUEL STOP LEVER...................................................................116 SLOW BLOW FUSE..............................................................................................116 FUSES.......................................................................................................116 FUSE CAPACITY AND CIRCUIT...............................................................................117 LUNCH BOX TRAY..............................................................................................119 MANUAL STORAGE PLACE........................................................................................119 24V POWER FOR ACCESSORIES...................................................................................119 AIR CONDITIONER.............................................................................................120 GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL.........................................................120 FAN SWITCHES........................................................................................120 AIR CONDITIONER SWITCH..............................................................................121 VENT SELECTOR SWITCH................................................................................121 FRESH/RECIRCULATING AIR SELECTOR SWITCH.............................................................121 TEMPERATURE CONTROL SWITCH..........................................................................122 EXPLANATION OF OPERATION................................................................................122 COOL BOX................................................................................................122 AM/FM STEREO CASSETTE RADIO.................................................................................123 EXPLANATION OF COMPONENTS...............................................................................123 POWER SWITCH VOLUME CONTROL KNOB....................................................................124 TONE CONTROL KNOB...................................................................................124 BASS CONTROL........................................................................................124 TREBLE CONTROL......................................................................................124 EJECT BUTTON........................................................................................125 CASSETTE DOOR.......................................................................................125 FAST FORWARD, REWIND, PROGRAM CHANGEOVER CONTROL....................................................125 MEMORY SWITCH.......................................................................................125 DISPLAY CHANGEOVER..................................................................................126 SEEK CONTROL........................................................................................126 LOUD CONTROL........................................................................................126 AUTO MEMORY.........................................................................................126 FM AM BAND SELECT...................................................................................127 DISPLAY.............................................................................................127 TUNER SWITCH, MANUAL TUNING.........................................................................127 PRESET SWITCH.......................................................................................127 METAL BUTTON (IN TAPE MODE).........................................................................128 HOUR AND MINUTE CORRECTION..........................................................................128 EXPLANATION OF OPERATION METHODS........................................................................129 PRESETTING TO SELECTED STATIONS.....................................................................129 AUTO MEMORY.........................................................................................129 RECEIVING RADIO BROADCASTS..............................................................................130 AUTOMATIC TUNING....................................................................................130 MANUAL TUNING.......................................................................................130 SELECTION BETWEEN MODES.................................................................................131 ADJUSTING TIME......................................................................................131 PLAYING A CASSETTE TAPE.............................................................................132 CHANGING TAPE CHANNELS..............................................................................132 FAST FORWARDING.....................................................................................132 REWINDING...........................................................................................133 PRECAUTIONS WHEN USING..............................................................................133 PRECAUTIONS WHEN HANDLING ACCUMULATORS......................................................................134 OPERATION...................................................................................................135 CHECKS BEFORE OPERATING THE MACHINE.....................................................................135 WALK AROUND CHECKS..................................................................................135 CHECKS BEFORE STARTING YOUR WORK CYCLE..................................................................137 CHECKING MONITOR PANEL..............................................................................138 CHECKING COOLANT LEVEl..............................................................................138 CHECKING OIL LEVEL IN ENGINE AND ADDING OIL.........................................................139 CHECKING BRAKE OIL TANK LEVEL AND ADDING OIL........................................................140 CHECKING FUEL LEVEL AND ADDING FUEl.................................................................140 CHECKING ELECTRICAL WIRING..........................................................................141 CHECKING ELECTRICAL WIRING..........................................................................141 CHECKING TIRE INFLATION PRESSURE....................................................................142 CHECKING PARKING BRAKE..............................................................................142 CHECKING EFFECT OF BRAKE............................................................................143 CHECK HORN AND BACKUP ALARM.........................................................................143 CHECK FLASHING OF LAMPS.............................................................................143 CHECK DIRECTION OF REAR VIEW MIRROR, CHECK FOR DIRT OR DAMAGE.......................................143 CHECK ENGINE EXHAUST COLOR AND SOUND................................................................143 CHECK OPERATION OF GAUGES...........................................................................143 CHECK PLAY IN STEERING WHEEL, CHECK OPERATION OF STEERING...........................................143 OPERATOR’S SEAT.....................................................................................143 SEAT BELT...........................................................................................145 REAR VIEW MIRRORS...................................................................................146 CHECKS BEFORE STARTING THE ENGINE.......................................................................147 STARTING ENGINE.........................................................................................148 NORMAL STARTING CONDITIONS..........................................................................148 STARTING IN COLD WEATHER............................................................................149 USING THE AUTOMATIC PRIMING SYSTEM (APS)............................................................150 USING MANUAL PREHEATING.............................................................................152 OPERATIONAL CHECKS AFTER STARTING ENGINE................................................................154 MOVING THE MACHINE..........................................................................................156 STEERING WITH THE WHEEL.................................................................................157 STEERING WITH JOYSTICK..................................................................................158 CHANGING GEAR SPEED RANGES..............................................................................159 CHANGING DIRECTION......................................................................................160 TURNING.................................................................................................161 STOPPING MACHINE........................................................................................162 OPERATION OF WORK EQUIPMENT.................................................................................163 TYPICAL WORK OPERATIONS.................................................................................164 BUCKET FILLING AND DIGGING OPERATIONS...............................................................164 LEVELING OPERATIONS.................................................................................167 PUSHING OPERATION...................................................................................167 LOADING AND CARRYING OPERATIONS.....................................................................167 LOADING OPERATIONS..................................................................................167 CROSS DRIVE LOADING.................................................................................168 “V” SHAPE LOADING...................................................................................168 PRECAUTIONS WHEN PILING UP LOADS....................................................................168 PRECAUTIONS FOR OPERATION...................................................................................169 PERMISSIBLE WATER DEPTH.................................................................................169 IF WHEEL BRAKE DOES NOT WORK............................................................................169 PRECAUTIONS WHEN DRIVING UP OR DOWN SLOPES..............................................................169 PRECAUTIONS WHEN TRAVELING WITH YOUR MACHINE............................................................170 ADJUSTING WORK EQUIPMENT....................................................................................171 ADJUSTING BOOM KICKOUT..................................................................................171 ADJUSTING BUCKET POSITIONER.............................................................................172 BUCKET LEVEL INDICATOR..................................................................................172 PARKING THE MACHINE.........................................................................................173 CHECKS AFTER OPERATION......................................................................................175 STOPPING ENGINE.........................................................................................175 CHECKS AFTER STOPPING THE ENGINE........................................................................175 LOCK AND SECURE LOCATIONS...............................................................................176 HANDLING THE TIRES..........................................................................................176 PRECAUTIONS WHEN HANDLING TIRES.........................................................................176 TIRE PRESSURE...........................................................................................178 PRECAUTIONS WITH LOAD AND CARRY OPERATIONS..............................................................178 BUCKET REMOVAL AND INSTALLATION.............................................................................179 TRANSPORTATION..............................................................................................182 LIFTING MACHINE.........................................................................................182 COLD WEATHER OPERATION......................................................................................183 PRECAUTIONS FOR LOW TEMPERATURES........................................................................183 FUEL AND LUBRICANTS.................................................................................183 COOLANT.............................................................................................183 BATTERY.............................................................................................183 PRECAUTIONS AFTER WORK COMPLETION...................................................................183 AFTER COLD WEATHER..................................................................................184 WARM UP OPERATION FOR HYDRAULIC STEERING CIRCUIT IN COLD WEATHER....................................185 LONG TERM STORAGE...........................................................................................186 BEFORE STORAGE..........................................................................................186 DURING STORAGE..........................................................................................186 AFTER STORAGE...........................................................................................186 BASIC TROUBLESHOOTING.......................................................................................187 WHEN MACHINE RUNS OUT OF FUEL...........................................................................187 PROCEDURES FOR BLEEDING AIR FROM FUEL SYSTEM........................................................187 MAINTENANCE ON A/C SYSTEM...............................................................................187 TOWING THE MACHINE..........................................................................................188 WHEN ENGINE CAN BE USED.................................................................................188 WHEN ENGINE POWER CANNOT BE USED........................................................................189 RELEASING PARKING BRAKE.................................................................................189 EMERGENCY TRAVEL OPERATION..............................................................................190 IF BATTERY IS DISCHARGED....................................................................................191 REMOVAL AND INSTALLATION OF BATTERY.....................................................................191 PRECAUTIONS FOR CHARGING BATTERY........................................................................191 STARTING ENGINE WITH BOOSTER CABLE......................................................................192 TROUBLESHOOTING TABLE.......................................................................................193 ELECTRICAL SYSTEM.......................................................................................193 CHASSIS.................................................................................................194 ENGINE..................................................................................................195 MAINTENANCE.....................................................................................................197 GUIDES TO MAINTENANCE.......................................................................................198 OUTLINE OF SERVICE......................................................................................201 OUTLINE OF OIL, FUEL, AND COOLANT USED..................................................................202 OIL.................................................................................................202 FUEL................................................................................................202 COOLANT.............................................................................................202 GREASE..............................................................................................202 STORING OIL AND FUEL................................................................................203 FILTERS.............................................................................................203 ELECTRIC SYSTEM.....................................................................................203 PARTS WEAR LIST.........................................................................................204 FUEL, COOLANT AND LUBRICANTS AMBIENT TEMPERATURE CHART..................................................205 SELECTION OF FUEL, COOLANT AND LUBRICANTS...........................................................205 ENGINE OIL SPECIFICATIONS...............................................................................206 NORMAL OPERATION....................................................................................206 ARCTIC OPERATION....................................................................................206 TRANSMISSION, CONVERTER, TRANSFER CASE, COOLER, SERVICE BRAKES AND HYDRAULIC SYSTEM OIL SPECIFICA.......207 DRIVE AXLE OIL SPECIFICATIONS.......................................................................207 DIESEL FUEL SPECIFICATIONS..........................................................................207 COOLANT SPECIFICATIONS..................................................................................208 GENERAL.............................................................................................208 WATER...............................................................................................208 ANTIFREEZE..........................................................................................208 SUPPLEMENTAL COOLANT ADDITIVES......................................................................209 STANDARD TIGHTENING TORQUES FOR FASTNERS................................................................213 NECESSARY MAINTENANCE TOOLS.........................................................................213 PERIODIC REPLACEMENT OF SAFETY RELATED PARTS............................................................214 CHART OF CRITICAL PARTS.................................................................................215 MAINTENANCE SCHEDULE CHART..............................................................................216 SCHEDULED MAINTENANCE CHART.........................................................................216 SERVICE PROCEDURE...........................................................................................219 INITIAL 50 HOURS OF SERVICE.............................................................................219 LUBRICATION.........................................................................................219 INITIAL 250 HOURS OF SERVICE............................................................................219 FUEL FILTER CARTRIDGE...............................................................................219 TRANSMISSION OIL FILTER ELEMENT.....................................................................219 ENGINE VALVE CLEARANCE..............................................................................219 WHEN REQUIRED...........................................................................................220 CLEAN OR REPLACE AIR CLEANER ELEMENT................................................................220 CLEANING COOLING SYSTEM.............................................................................222 CHECKING THE TRANSMISSION OIL LEVEL.................................................................224 CHECKING AXLE OIL LEVEL.............................................................................225 CHECKING AXLE CASE VENT.............................................................................226 CHECKING WINDOW WASHER FLUID LEVEL..................................................................227 CLEANING THE AIR CONDITIONER CONDENSER..............................................................227 CLEANING THE RADIATOR AND OIL COOLER FINS...........................................................228 CHECKING THE AUTOMATIC PRIMING SYSTEM (APS).........................................................228 REPLACING BUCKET WEAR ITEMS.........................................................................229 LUBRICATION.........................................................................................233 CHECKING AIR CONDITIONER............................................................................235 ADJUSTING PARKING BRAKE.............................................................................235 BLEEDING AIR FROM BRAKE CIRCUIT.....................................................................236 BLEEDING AIR FROM PPC CIRCUIT.......................................................................237 BLEEDING AIR FROM THE HYDRAULIC CIRCUIT.............................................................237 BLEEDING AIR FROM THE HYDRAULIC TANK................................................................238 BLEEDING AIR FROM THE PISTON PUMP...................................................................238 REPLACING SLOW BLOW FUSE............................................................................239 REPLACING FAN BELT AND AUTO TENSIONER...............................................................240 SELECTION AND INSPECTION OF TIRES...................................................................241 CHECKS BEFORE STARTING WORK CYCLE.......................................................................242 CHECKING MONITOR PANEL..............................................................................242 CHECKING THE COOLANT LEVEL..........................................................................243 CHECKING OIL LEVEL IN ENGINE........................................................................243 CHECKING BRAKE OIL TANK LEVEL.......................................................................244 CHECKING FUEL LEVEL.................................................................................245 CHECKING ELECTRICAL WIRING..........................................................................246 CHECKING TIRE INFLATION.............................................................................246 CHECKING EFFECT OF PARKING BRAKE SYSTEM.............................................................246 CHECKING EFFECT OF BRAKES...........................................................................247 CHECK HORN AND BACK UP ALARM........................................................................247 CHECK LAMPS, FOR DIRT OR DAMAGE.....................................................................247 CHECK REAR VIEW MIRRORS FOR DIRT OR DAMAGE..........................................................247 CHECK ENGINE EXHAUST COLOR AND SOUND................................................................247 CHECK OPERATION OF GAUGES...........................................................................247 CHECK PLAY AND OPERATION OF STEERING................................................................247 EVERY 50 HOURS OF SERVICE...............................................................................248 DRAINING WATER AND SEDIMENT FROM FUEL TANK..........................................................248 EVERY 100 HOURS OF SERVICE..............................................................................248 LUBRICATION.........................................................................................248 CHECKING OIL LEVEL IN HYDRAULIC TANK................................................................251 AIR CONDITIONER FRESH AIR FILTER....................................................................252 EVERY 250 HOURS OF SERVICE..............................................................................253 CHANGING ENGINE OIL AND FILTER CARTRIDGES...........................................................253 CHECKING THE BATTERY ELECTROLYTE LEVEL..............................................................255 CHECKING AND ADJUSTING THE ALTERNATOR BELT..........................................................255 CHECKING AND ADJUSTING THE REFRIGERENT COMPRESSOR BELT..............................................256 CHECKING FOR LOOSE WHEEL HUB NUTS...................................................................257 AIR CONDITIONER RECIRCULATION FILTER................................................................257 CHECKING FOR LOOSE WHEEL HUB NUTS...................................................................257 CHECKING FRAME AND BOOM.............................................................................257 EVERY 500 HOURS OF SERVICE..............................................................................258 REPLACING THE FUEL FILTER CARTRIDGE.................................................................258 REPLACING TRANSMISSION OIL FILTER...................................................................259 LUBRICATING THE CENTER DRIVE SHAFT..................................................................261 CHECK FAN BELT FOR WEAR.............................................................................262 EVERY 1000 HOURS OF SERVICE.............................................................................263 CHANGING TRANSMISSION OIL AND CLEANING STRAINER.....................................................263 CLEANING THE TRANSMISSION CASE VENT.................................................................265 LUBRICATION.........................................................................................266 CHECKING PARTS OF TURBOCHARGER......................................................................268 CLEANING THE FUEL STRAINER..........................................................................269 CHECKING ROPS CANOPY................................................................................269 REPLACING THE CORROSION RESISTOR CARTRIDGE..........................................................269 EVERY 2000 HOURS OF SERVICE.............................................................................271 CHANGING HYDRAULIC OIL AND FILTER ELEMENT...........................................................271 CLEANING THE HYDRAULIC TANK STRAINER................................................................274 REPLACING THE HYDRAULIC TANK VENT ELEMENT...........................................................275 CHANGING AXLE OIL...................................................................................276 REPLACING AIR CONDITIONER CAB FILTER................................................................278 CLEANING THE PPC CIRCUIT STRAINER...................................................................278 CLEANING THE ENGINE CRANCASE VEVT ELEMENT...........................................................279 CHECKING ALTERNATOR AND STARTER MOTOR...............................................................279 CHECKING ENGINE VALVE CLEARANCE.....................................................................279 CHECKING TURBOCHARGER...............................................................................279 CHECKING PLAY OF TURBOCHARGER ROTOR SHAFT...........................................................279 CHECKING ACCUMULATOR................................................................................280 EVERY 4000 HOURS OF SERVICE.............................................................................281 CHECKING WATER PUMP.................................................................................281 CHECKING ENGINE VIBRATION DAMPER....................................................................281 CHECKING FAN AND TENSIONER PULLEY...................................................................281 REPLACING THE INJECTION PUMP SCREEN FILTER..........................................................281 CLEANING THE INJECTION PUMP OIL INLET STRAINER......................................................282 SPECIFICATIONS..................................................................................................283 WA700-3L SPECIFICATIONS.....................................................................................284 OPTIONS, ATTACHMENTS............................................................................................287 OPTIONAL PARTS AND ATTACHMENTS..............................................................................288 SELECTING BUCKETS AND TIRES.................................................................................289
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