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Komatsu BR350JG-1 Mobile Crusher Operation & Maintenance Manual SN 1232 and up – PDF DOWNLOAD
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Komatsu BR350JG-1 Mobile Crusher Operation & Maintenance Manual
Book Code: SEAM020103
SERIAL NUMBERS BR350JG-1 -1232 and up
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Description
Komatsu BR350JG-1 Mobile Crusher Operation & Maintenance Manual
TABLE OF CONTENTS:
Komatsu BR350JG-1 Mobile Crusher Operation & Maintenance Manual
MAIN MENU............................................................................. 0 COVER PAGE............................................................................ 1 1. FOREWORD.......................................................................... 8 2. SAFETY INFORMATION................................................................ 9 3. INTRODUCTION...................................................................... 10 4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..................... 11 5. CONTENTS.......................................................................... 12 SAFETY................................................................................ 17 6. GENERAL PRECAUTIONS........................................................... 18 7. PRECAUTIONS DURING OPERATION.................................................. 22 7.1 BEFORE STARTING ENGINE................................................... 22 7.2 WHEN AND AFTER STARTING ENGINE........................................... 23 7.3 CRUSHER (CRUSHING) OPERATIONS............................................ 27 7.4 TRANSPORTATION........................................................... 30 7.5 BATTERY.................................................................. 31 7.6 TOWING................................................................... 32 8. PRECAUTIONS FOR MAINTENANCE................................................... 33 8.1 BEFORE CARRYING OUT MAINTENANCE.......................................... 33 8.2 DURING MAINTENANCE....................................................... 36 9. POSITION FOR ATTACHING SAFETY LABELS.......................................... 40 OPERATION............................................................................. 46 10. GENERAL VIEW................................................................. 47 10.1 GENERAL VIEW OF MACHINE................................................. 47 11. EXPLANATION OF COMPONENTS.................................................... 48 11.1 MACHINE MONITOR......................................................... 48 11.2 SWITCHES................................................................ 54 11.3 CONTROL LEVERS.......................................................... 57 11.4 REMOTE CONTROL SWITCHES................................................. 58 11.5 CAP AND COVER WITH LOCK................................................. 59 11.6 DUST INDICATOR.......................................................... 59 11.7 FUSIBLE LINK............................................................ 60 11.8 FUSES................................................................... 60 11.9 TOOL BOX (SPARE)........................................................ 61 11.10 GREASE GUN HOLDER...................................................... 61 12. OPERATION.................................................................... 62 12.1 CHECKS BEFORE STARTING ENGINE........................................... 62 12.2 STARTING ENGINE......................................................... 77 12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................. 79 12.4 MOVING THE MACHINE OFF.................................................. 81 12.5 STEERING THE MACHINE ................................................... 83 12.6 STOPPING THE MACHINE.................................................... 85 12.7 JAW CRUSHER OPERATIONS.................................................. 86 12.8 WATER SPRINKLER......................................................... 91 12.9 CHECKS AFTER STOPPING JAW CRUSHER OPERATIONS............................ 92 12.10 CHECKS AFTER OPERATING................................................. 92 12.11 STOPPING ENGINE........................................................ 92 12.12 CHECKS AFTER STOPPING ENGINE........................................... 93 12.13 LOCKING................................................................ 94 12.14 RUNNING IN THE JAW CRUSHER............................................. 95 12.15 PRECAUTIONS FOR USING JAW CRUSHER...................................... 96 12.16 EFFICIENT USE OF JAW CRUSHER........................................... 98 12.17 WORK DONE WITH MOBILE CRUSHER..........................................104 12.18 INHIBITED OPERATIONS...................................................106 12.19 PRECAUTIONS FOR TRAVELING UP AND DOWN HILLS............................107 13. TRANSPORTATION..............................................................108 13.1 LOADING AND UNLOADING THE MACHINE ON TRAILER............................108 13.2 FIXING METHOD OF MACHINE................................................110 13.3 PRECAUTIONS FOR LOADING.................................................113 13.4 MACHINE LIFTING METHOD..................................................114 14. COLD WEATHER OPERATION.......................................................115 14.1 PRECAUTIONS FOR LOW TEMPERATURE.........................................115 14.2 PRECAUTIONS AFTER COMPLETION OF WORK....................................117 14.3 AFTER COLD WEATHER......................................................117 15. LONG-TERM STORAGE............................................................118 15.1 BEFORE STORAGE..........................................................118 15.2 DURING STORAGE..........................................................118 15.3 AFTER STORAGE...........................................................118 15.4 STARTING MACHINE AFTER LONG-TERM STORAGE................................119 16. TROUBLESHOOTING..............................................................120 16.1 PHENOMENA THAT ARE NOT FAILURES.........................................120 16.2 METHOD OF TOWING MACHINE................................................120 16.3 WHEN A BATTERY IS DISCHARGED............................................120 16.4 TROUBLESHOOTING.........................................................125 MAINTENANCE...........................................................................140 17. GUIDES TO MAINTENANCE........................................................141 18. OUTLINES OF SERVICE..........................................................144 18.1 OUTLINE OF OIL, FUEL, COOLANT...........................................144 18.2 OUTLINE OF ELECTRIC SYSTEM..............................................147 18.3 OUTLINE OF HYDRAULIC SYSTEM.............................................147 18.4 AIR BLEEDING FROM HYDRAULIC CIRCUIT.....................................148 19. OIL FILLER AND OIL LEVEL GAUGE...............................................149 19.1 LOCATIONS OF OIL FILLER AND OIL LEVEL GAUGE.............................149 20. WEAR PARTS LIST..............................................................150 20.1 WEAR PARTS RELATED TO THE BODY..........................................150 20.2 WEAR PARTS RELATED TO THE JAW CRUSHER...................................151 20.3 WEAR PARTS RELATED TO THE PRIMARY BELT CONVEYOR.........................153 21. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMERATURE..........155 22. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...............................159 22.1 INTRODUCTION OF NECESSARY TOOLS.........................................159 22.2 TOOLS ATTACHED TO JAW CRUSHER...........................................160 22.3 TORQUE LIST.............................................................162 23. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS................................163 24. MAINENANCE SCHEDULE CHART....................................................166 24.1 MAINTENANCE SCHEDULE CHART..............................................166 25. SERVICE PROCEDURE............................................................168 25.1 INITIAL 250 HOURS SERVICE...............................................168 REPLACEMENT OF OIL IN ENGINE OIL PAN AND ENGINE OIL FILTER CARTRIDGE......168 REPLACEMENT OF FUEL FILTER CARTRIDGE......................................168 REPLACEMENT OF OIL IN GRIZZLY FEEDER VIBRATOR CASE........................168 CHECK AND ADJUSTMENT OF ENGINE VALVE CLEARANCE............................168 25.2 WHEN REQUIRED...........................................................169 CHECK, CLEANING AND REPLACEMENT OF AIR CLEANER............................169 CLEANING OF INSIDE OF COOLING SYSTEM......................................171 CHECK OF TRACK SHOE BOLT FOR LOOSENESS AND RETIGHTENING...................175 CHECK AND ADJUSTMENT OF TRACK TENSION.....................................176 CHECK AND ADJUSTMENT OF JAW CRUSHER.......................................179 CHECK AND ADJUSTMENT OF PRIMARY BELT CONVEYOR.............................204 25.3 CHECK BEFORE STARTING...................................................206 CLEANING AND CHECK OF RADIATOR FIN, OIL COOLER FAN AND AFTERCOOLER FAN....206 CHECK AND REPLENISHMENT OF COOLING WATER..................................207 CHECK AND REPLENISHMENT OF ENGINE OIL PAN.................................207 CHECK OF FUEL LEVEL.......................................................208 CHECK AND REPLENISHMENT OF HYDRAULIC OIL..................................209 CHECK OF DUST INDICATOR...................................................210 CHECK OF ELECTRIC WIRING..................................................210 CHECK OF JAW CRUSHER......................................................211 RETIGHTENING OF TOGGLE TENSION BOLT.......................................212 CHECK OF PRIMARY BELT CONVEYOR............................................213 CHECK OF GRIZZLY FEEDER...................................................213 25.4 EVERY 100 HOURS SERVICE.................................................214 GREASING JAW CRUSHER BEARINGS.............................................214 DRAINING WATER AND SEDIMENT FROM FUEL TANK................................214 GREASING PRIMARY BELT CONVEYOR............................................215 25.5 EVERY 250 HOURS SERVICE.................................................216 CHECK OF BATTERY FLUID LEVEL..............................................216 CHECK AND ADJUSTMENT OF ENGINE FAN BELT TENSION...........................217 CHECK AND ADJUSTMENT OF JAW CRUSHER DRIVE V-BELT TENSION..................218 CHECK AND REPLENISHMENT OF OIL IN CRUSHER MOTOR BEARING CASE..............219 25.6 EVERY 500 HOURS SERVICE.................................................220 REPLACEMENT OF OIL IN ENGINE OIL PAN AND ENGINE OIL FILTER CARTRIDGE......220 REPLACEMENT OF FUEL FILTER CARTRIDGE......................................222 CHECK AND REPLENISHMENT OF OIL IN FINAL DRIVE CASE........................224 REPLACEMENT OF HYDRAULIC OIL FILTER ELEMENT...............................225 25.7 EVERY 1000 HOURS SERVICE................................................226 REPLACEMENT OF OIL IN JAW CRUSHER MOTOR BEARING CASE......................226 REPLACEMENT OF OIL IN GRIZZLY FEEDER VIBRATOR CASE........................226 REPLACEMENT OF OIL IN DAMPER CASE.........................................227 REPLACEMENT OF OIL IN CONVEYOR MOTOR MACHINERY CASE.......................228 25.8 EVERY 2000 HOURS SERVICE................................................229 REPLACEMENT OF OIL IN FINAL DRIVE CASE....................................229 CHECK OF EACH CLAMPED PARTS OF TURBOCHARGER...............................230 CHECK OF TURBOCHARGER ROTOR FOR PLAY......................................230 CHECK OF ALTERNATOR AND STARTING MOTOR....................................230 CHECK AND ADJUSTMENT OF ENGINE VALVE CLEARANCE............................230 25.9 EVERY 4000 HOURS SERVICE................................................230 CHECK OF WATER PUMP.......................................................230 25.10 EVERY 5000 HOURS SERVICE...............................................231 REPLACEMENT OF OIL IN HYDRAULIC TANK AND CLEANING OF STRAINER.............231 SPECIFICATIONS........................................................................234 26. SPECIFICATIONS...............................................................235 OPTIONS, ATTACHMENTS..................................................................237 27. GENERAL PRECAUTIONS..........................................................238 27.1 PRECAUTIONS RELATED TO SAFETY...........................................238 28. HYDRAULIC SECONDARY BELT CONVEYOR............................................239 28.1 SPECIFICATION...........................................................239 28.2 GENERAL VIEW............................................................239 28.3 INCLINED LEG CONNECTING METHOD..........................................240 28.4 LIFTING METHOD..........................................................241 28.5 CONNECTING METHOD TO MACHINE BODY.......................................241 28.6 PRECAUTIONS ON OPERATION................................................241 28.7 INSPECTION, MAINTENANCE AND ADJUSTMENT..................................242 28.8 TROUBLES AND CORRECTIVE ACTIONS.........................................244 28.9 CONSUMABLE PARTS OF HYDRAULIC SECONDARY BELT CONVEYOR...................246 29. HYDRAULIC MAGNETIC SEPARATOR.................................................248 29.1 SPECIFICATION (KMG900S).................................................248 29.2 GENERAL VIEW (KMG900S)..................................................248 29.3 SPECIFICATION (KMG900L).................................................249 29.4 GENERAL VIEW (KMG900L)..................................................249 29.5 PRECAUTIONS ON SAFETY...................................................250 29.6 CONNECTING METHOD TO MACHINE BODY.......................................250 29.7 PRECAUTIONS FOR USE.....................................................250 29.8 INSPECTION AND ADJUSTMENT...............................................250 29.9 TROUBLES AND CORRECTIVE ACTIONS.........................................251 29.10 MAINTENANCE SCHEDULE CHART.............................................252 29.11 CONSUMABLE PARTS OF HYDRAULIC MAGNETIC SEPARATOR.......................252 30. HYDRAULIC VIBRATING SCREEN...................................................254 30.1 SPECIFICATION...........................................................254 30.2 GENERAL VIEW............................................................254 30.3 CAUTIONS TO BE NOTED FOR SAFETY.........................................255 30.4 CONNECTING METHOD TO MACHINE BODY.......................................255 30.5 PRECAUTIONS DURING OPERATION............................................255 30.6 TROUBLESHOOTING.........................................................255 30.7 CONSUMABLE PARTS OF HYDRAULIC VIBRATING SCREEN..........................256 30.8 SCREEN STRUCTURE........................................................256 31. DEBRIS DISCHARGE CONVEYOR....................................................257 31.1 SPECIFICATION...........................................................257 31.2 ASSEMBLY PROCEDURE......................................................257 31.3 CONSUMABLE PARTS OF DEBRIS DISCHARGE CONVEYOR...........................259 31.4 OTHERS..................................................................260 32. RADIO CONTROL UNIT...........................................................261 32.1 SPECIFICATION...........................................................261 32.2 OUTLINE.................................................................265 32.3 METHOD OF APPLICATION...................................................265 32.4 TROUBLES AND CORRECTIVE ACTIONS.........................................267 33. GRIZZLY BAR OPENING..........................................................270 33.1 GRIZZLY BAR OPENING.....................................................270 34. CONVEYOR PROTECTION PLATE....................................................271 34.1 CONVEYOR PROTECTION PLATE...............................................271 35. METHOD FOR CONNECTING HYDRAULIC HOSES FOR OPTIONS............................272 35.1 POSITION FOR OPTION CONNECTION COUPLER..................................272 35.2 PROCEDURE FOR CONNECTING OPTIONS........................................273 36. TROUBLESHOOTING OF OPTION SYSTEM.............................................278
KOMATSU BR350JG-1 MOBILE CRUSHER OPERATION & MAINTENANCE MANUAL SN 1232 AND UP – PDF DOWNLOAD:
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DESCRIPTION:
Komatsu BR350JG-1 Mobile Crusher Operation & Maintenance Manual
- This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
- If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
- Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.
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