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Komatsu Br550jg-1 Mobile Crusher Operation Maintenance Manual
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Komatsu Br550jg-1 Mobile Crusher Operation Maintenance Manual
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Description
Komatsu Br550jg-1 Mobile Crusher Operation Maintenance Manual
FILE DETAILS:
Komatsu Br550jg-1 Mobile Crusher Operation Maintenance Manual
LANGUAGE:ENGLISH
PAGES:307
DOWNLOADABLE:YES
FILE TYPE:PDF
KOMATSU BR550JG-1 MOBILE CRUSHER OPERATION MAINTENANCE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Br550jg-1 Mobile Crusher Operation Maintenance Manual
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.
TABLE OF CONTENTS:
Komatsu Br550jg-1 Mobile Crusher Operation Maintenance Manual
COVER....................................................................... 1 FOREWORD.................................................................... 2 FOREWORD................................................................ 3 SAFETY INFORMATION...................................................... 6 INTRODUCTION............................................................ 8 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................ 8 NECESSARY INFORMATION................................................... 9 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........ 9 ENGINE SERIAL NO. PLATE AND POSITION................................ 9 POSITION OF SERVICE METER........................................... 10 TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR........................... 10 CONTENTS................................................................ 11 SAFETY...................................................................... 14 SAFETY.................................................................. 15 SAFETY LABELS........................................................... 18 POSITIONS OF SAFETY PICTOGRAMS...................................... 19 SAFETY LABELS....................................................... 20 GENERAL PRECAUTIONS..................................................... 28 PRECAUTIONS FOR OPERATION............................................... 36 STARTING ENGINE..................................................... 36 OPERATION........................................................... 38 CRUSHING OPERATION.................................................. 41 TRANSPORTATION...................................................... 43 BATTERY............................................................. 44 TOWING.............................................................. 46 PRECAUTIONS FOR MAINTENANCE............................................. 47 OPERATION................................................................... 54 GENERAL VIEW............................................................ 55 GENERAL VIEW OF MACHINE............................................. 55 GENERAL VIEW OF CONTROLS AND GAUGES................................. 56 EXPLANATION OF COMPONENTS............................................... 59 MACHINE MONITOR..................................................... 59 SWITCHES............................................................ 71 CONTROL LEVERS...................................................... 81 OPTION-RELATED SWITCHES............................................. 82 CAP, COVER WITH LOCK................................................ 83 REVOLVING WARNING LAMP.............................................. 85 ADDITIONAL WORKING LAMP............................................. 86 FUSIBLE LINK........................................................ 86 CONTROLLERS......................................................... 87 FUSE................................................................ 87 TOOL BOX............................................................ 88 OPERATION............................................................... 89 CHECK BEFORE STARTING ENGINE........................................ 89 STARTING ENGINE.....................................................106 OPERATIONS AND CHECKS AFTER STARTING ENGINE.........................109 STOPPING ENGINE.....................................................111 CHECK AFTER STOPPING ENGINE.........................................111 MACHINE OPERATION...................................................112 STEERING MACHINE....................................................116 OPERATION OF WORK EQUIPMENT.........................................118 WATER SPRINKLER.....................................................124 FOLDING HOPPER......................................................125 CHECK AND CONFIRMATION OF JAW CRUSHER AFTER WORK....................133 CHECK AFTER FINISHING WORK..........................................133 LOCKING.............................................................133 RUN-IN OPERATION OF JAW CRUSHER.....................................134 PRECAUTIONS WHEN OPERATING JAW CRUSHER..............................137 EFFICIENT USE OF JAW CRUSHER........................................139 SCOPE OF WORKS USING MOBILE CRUSHER.................................144 PROHIBITIONS FOR OPERATION..........................................150 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS.........................152 TRANSPORTATION..........................................................153 TRANSPORTATION PROCEDURE............................................153 PROCEDURE FOR DISASSEMBLY AND FOLDING...............................155 LOADING, UNLOADING WORK.............................................156 LIFTING MACHINE.....................................................163 COLD WEATHER OPERATION..................................................164 PRECAUTIONS FOR LOW TEMPERATURE.....................................164 AFTER COMPLETION OF WORK............................................166 AFTER COLD WEATHER..................................................166 LONG-TERM STORAGE.......................................................167 BEFORE STORAGE......................................................167 DURING STORAGE......................................................167 AFTER STORAGE.......................................................167 STARTING MACHINE AFTER LONG-TERM STORAGE............................167 TROUBLESHOOTING.........................................................168 PHENOMENA THAT ARE NOT FAILURES.....................................168 METHOD OF TOWING MACHINE............................................168 IF BATTERY IS DISCHARGED............................................169 OTHER TROUBLE.......................................................172 MAINTENANCE.................................................................180 GUIDE TO MAINTENANCE....................................................181 OUTLINE OF SERVICE......................................................183 HANDLING AND PERFORMANCE OF OIL CLINIC FOR OIL, FUEL, COOLANT.......183 RELATING TO ELECTRIC SYSTEM.........................................186 OUTLINE OF HYDRAULIC EQUIPMENT......................................187 AIR-BLEEDING FROM HYDRAULIC CIRCUIT.................................188 WEAR PARTS..............................................................189 WEAR PARTS LIST.....................................................189 JAW CRUSHER RELATED PARTS...........................................190 PRIMARY CONVEYOR RELATED PARTS......................................192 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....194 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................196 CRUSHER ACCESSORY TOOLS.............................................196 TORQUE LIST.........................................................198 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...........................199 SAFETY CRITICAL PARTS...............................................199 MAINTENANCE SCHEDULE CHART..............................................200 MAINTENANCE SCHEDULE CHART..........................................200 SERVICE PROCEDURE.......................................................202 INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)......202 WHEN REQUIRED.......................................................203 CHECK BEFORE STARTING...............................................238 EVERY 100 HOURS SERVICE.............................................239 EVERY 250 HOURS SERVICE.............................................241 EVERY 500 HOURS SERVICE.............................................249 EVERY 1000 HOURS SERVICE............................................256 EVERY 2000 HOURS SERVICE............................................261 EVERY 4000 HOURS SERVICE............................................263 EVERY 5000 HOURS SERVICE............................................264 SPECIFICATIONS..............................................................268 SPECIFICATIONS..........................................................269 ATTACHMENTS, OPTIONS........................................................272 GENERAL PRECAUTIONS.....................................................273 PRECAUTIONS RELATED TO SAFETY.......................................273 MAGNETIC SEPARATOR......................................................274 SAFETY PRECAUTIONS..................................................274 PROCEDURES FOR CONNECTION WITH CRUSHER..............................274 PRECAUTIONS IN USE..................................................274 CHECK AND ADJUSTMENT................................................275 FAILURES AND CORRECTIVE ACTIONS.....................................276 LIST OF CHECKPOINT..................................................276 SPECIFICATIONS......................................................277 WEARING PARTS.......................................................278 MUCK DISCHARGE CONVEYOR.................................................279 LIFTING PROCEDURES..................................................279 ASSEMBLING PROCEDURES...............................................280 PROCEDURES FOR FOLDING DEBRIS DISCHARGING CONVEYOR..................282 GREASING MUCK DISCHARGE CONVEYOR....................................283 CHECK AND ADJUSTMENT OF MUCK DISCHARGE CONVEYOR.....................283 FAILURES AND CORRECTIVE ACTIONS.....................................286 WEARING PARTS.......................................................288 SPECIFICATIONS......................................................290 RADIO CONTROL UNIT......................................................291 DIRECTIONS FOR USE..................................................291 OVERVIEW............................................................293 ON USE OF RADIO CONTROL UNIT........................................294 BELT CONVEYOR PROTECTIVE PLATE..........................................299 PROCEDURES FOR CONNECTING OPTIONAL ATTACHMENTS..........................300 LOCATION OF PORTS FOR CONNECTING OPTIONAL ATTACHMENTS...............300 PROCEDURES FOR CONNECTING OPTIONAL ATTACHMENTS......................301 INDEX.......................................................................304
PLEASE NOTE:
⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
