Komatsu Bulldozer D475ASD-5EO Operation & Maintenance Manual SN 30071 and up – PDF DOWNLOAD

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Komatsu Bulldozer D475ASD-5EO Operation & Maintenance Manual

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Komatsu Bulldozer D475ASD-5EO Operation & Maintenance Manual 

Size : 8.95 MB
Format : PDF
Language : English
Number of Pages : 331 pages
Brand: Komatsu
Type of machine: Bulldozer
Type of document: Operation & Maintenance Manual
Model: D475ASD-5EO
Serial: 30071 and up

KOMATSU BULLDOZER D475ASD-5EO OPERATION & MAINTENANCE MANUAL SN 30071 AND UP – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu Bulldozer D475ASD-5EO Operation & Maintenance Manual 

BEFORE READING THIS MANUAL:

This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.

•  Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
• Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
• For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
• Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
• The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.

TABLE OF CONTENTS:

Komatsu Bulldozer D475ASD-5EO Operation & Maintenance Manual 

COVER..........................................................................................  1
FOREWORD.......................................................................................  2
	BEFORE READING THIS MANUAL.................................................................  3
	SAFETY INFORMATION.........................................................................  4
	INTRODUCTION...............................................................................  5
		USE OF MACHINE.........................................................................  5
		FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...........................................  5
		VISIBILITY FROM OPERATOR'S SEAT........................................................  6
	NECESSARY INFORMATION......................................................................  7
		PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE..........................  7
		EPA REGULATIONS, ENGINE NUMBER PLATE...................................................  7
		BLADE SERIAL NO. PLATE POSITION........................................................  8
		POSITION OF SERVICE METER..............................................................  8
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................................  8
	CONTENTS...................................................................................  9
SAFETY......................................................................................... 12
	SAFETY..................................................................................... 13
	SAFETY LABELS.............................................................................. 16
		POSITIONS OF SAFETY PICTOGRAMS......................................................... 16
		SAFETY LABELS.......................................................................... 17
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 21
		PRECAUTIONS BEFORE STARTING OPERATION.................................................. 21
		PREPARATIONS FOR SAFE OPERATION........................................................ 21
		FIRE PREVENTION........................................................................ 23
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 24
		DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 26
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 26
		UNAUTHORIZED MODIFICATION.............................................................. 26
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 26
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 27
	PRECAUTIONS FOR OPERATION.................................................................. 28
		PRECAUTIONS FOR JOBSITE................................................................ 28
		STARTING ENGINE........................................................................ 30
		OPERATION.............................................................................. 33
		TRANSPORTATION......................................................................... 37
		TOWING................................................................................. 38
	PRECAUTIONS FOR MAINTENANCE................................................................ 39
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 39
		PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 43
OPERATION...................................................................................... 50
	GENERAL VIEW............................................................................... 51
		GENERAL VIEW OF MACHINE................................................................ 51
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 52
	EXPLANATION OF COMPONENTS.................................................................. 54
		FRONT PANEL............................................................................ 54
		SWITCHES............................................................................... 85
		CONTROL LEVERS, PEDALS................................................................. 94
		DUST INDICATOR.........................................................................100
		POWER SOURCE...........................................................................100
		FUSE BOX...............................................................................101
		DOOR OPEN LOCK.........................................................................106
		SASH GLASS INTERMEDIATE LOCK...........................................................106
		CAP WITH LOCK..........................................................................107
		DOOR POCKET............................................................................108
		ASHTRAY................................................................................109
		TOOL BOX...............................................................................109
		CLEAN INTERIOR OF CAB..................................................................109
		CAR STEREO, HANDLING...................................................................110
		AIR CONDITIONER, HANDLING..............................................................119
	OPERATION..................................................................................136
		CHECK BEFORE STARTING ENGINE, ADJUST...................................................136
		STARTING ENGINE........................................................................157
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................165
		STOPPING ENGINE........................................................................168
		MOVING MACHINE.........................................................................169
		STOPPING MACHINE.......................................................................171
		SHIFTING GEAR..........................................................................172
		SHIFTING BETWEEN FORWARD AND REVERSE...................................................177
		STEERING MACHINE.......................................................................179
		PRECAUTIONS FOR OPERATION..............................................................182
		PARKING MACHINE........................................................................185
		CHECK AFTER STOPPING ENGINE............................................................186
		CHECK AFTER FINISHING WORK.............................................................187
		LOCKING................................................................................187
		PROHIBITED WORK OF SUPER DOZER.........................................................188
		EFFECTIVE USE OF SUPER DOZER...........................................................190
		EFFECTIVE USE OF MODE SELECTION SYSTEM.................................................193
		ADJUSTING POSTURE OF WORK EQUIPMENT....................................................198
		TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................199
	TRANSPORTATION.............................................................................201
		TRANSPORTATION PROCEDURE...............................................................201
		LOADING, UNLOADING WORK................................................................201
		METHOD OF LIFTING MACHINE..............................................................204
		TRAVELING ON ROADS.....................................................................205
		REMOVAL OF CAB.........................................................................206
		INSTALLATION OF CAB....................................................................209
		INSTALLATION OF ROPS...................................................................210
	COLD WEATHER OPERATION.....................................................................211
		PRECAUTIONS FOR LOW TEMPERATURE........................................................211
		AFTER COMPLETION OF WORK...............................................................213
		AFTER COLD WEATHER.....................................................................213
	LONG-TERM STORAGE..........................................................................214
		BEFORE STORAGE.........................................................................214
		DURING STORAGE.........................................................................214
		AFTER STORAGE..........................................................................214
		STARTING MACHINE AFTER LONG-TERM STORAGE...............................................214
	TROUBLESHOOTING............................................................................215
		AFTER RUNNING OUT OF FUEL..............................................................215
		METHOD OF TOWING MACHINE...............................................................215
		IF BATTERY IS DISCHARGED...............................................................216
		OTHER TROUBLE..........................................................................222
		WHEN MODE SELECTION SYSTEM FLASHES.....................................................226
MAINTENANCE....................................................................................228
	GUIDES TO MAINTENANCE......................................................................229
	OUTLINES OF SERVICE........................................................................232
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................232
		OUTLINE OF ELECTRIC SYSTEM.............................................................236
		HANDLING HYDRAULIC RELATED EQUIPMENT...................................................236
	WEAR PARTS.................................................................................237
		WEAR PARTS LIST........................................................................237
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................238
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....240
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................241
		TORQUE LIST............................................................................241
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................242
		SAFETY CRITICAL PARTS..................................................................243
	MAINTENANCE SCHEDULE CHART.................................................................245
		MAINTENANCE SCHEDULE CHART.............................................................245
	SERVICE PROCEDURE..........................................................................247
		INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................247
		WHEN REQUIRED..........................................................................248
		CHECK BEFORE STARTING..................................................................279
		EVERY 250 HOURS SERVICE................................................................280
		EVERY 500 HOURS SERVICE................................................................288
		EVERY 1000 HOURS SERVICE...............................................................294
		EVERY 2000 HOURS SERVICE...............................................................304
		EVERY 4000 HOURS SERVICE...............................................................314
		EVERY 8000 HOURS SERVICE...............................................................318
SPECIFICATIONS.................................................................................320
	SPECIFICATIONS.............................................................................321
ATTACHMENTS, OPTIONS...........................................................................322
	GENERAL PRECAUTIONS........................................................................323
		PRECAUTIONS RELATED TO SAFETY..........................................................323
	SELECTION OF TRACK SHOE....................................................................324
		SELECTION OF TRACK SHOES...............................................................324
	HANDLING MACHINES EQUIPPED WITH VHMS.......................................................325
		VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED..................................325
		VHMS AND COMMUNICATIONS TERMINAL INSTALLED.............................................326
INDEX..........................................................................................328

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]