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Komatsu Bulldozer D65E-12 D65P-12 Operator & Maintenance Manual – PDF DOWNLOAD
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Komatsu Bulldozer D65E-12 D65P-12 Operator & Maintenance Manual
Book Code : SEAM007102
SERIAL NUMBERS:
D65E-12 – 60948 and up
D65P-12 – 60891 and up
D65E-12 – J10001 and up
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Description
Komatsu Bulldozer D65E-12 D65P-12 Operator & Maintenance Manual
FILE DETAILS:
Komatsu Bulldozer D65E-12 D65P-12 Operator & Maintenance Manual
Size: 11.5 MB
Fomat: PDF
Language: English
Brand: Komatsu
Type of machine: Bulldozer
Type of document: Operator & Maintenance Manual
Model: D65E_P-12
Serial: 60948 60891 J10001 and up
Number of Page: 215
KOMATSU BULLDOZER D65E-12 D65P-12 OPERATOR & MAINTENANCE MANUAL – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Bulldozer D65E-12 D65P-12 Operator & Maintenance Manual
FOREWORD:
- This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. if this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
- If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
- Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.
TABLE OF CONTENTS:
Komatsu Bulldozer D65E-12 D65P-12 Operator & Maintenance Manual
MAIN MENU....................................................................................................... 0 COVER........................................................................................................... 1 1. FOREWORD..................................................................................................... 2 2. SAFETY INFORMATION........................................................................................... 3 3. INTRODUCTION................................................................................................. 4 4. LOCATION OF PLATES, TABLES TO ENTER SERIAL NO. AND DISTRIBUTOR............................................... 5 5. CONTENTS..................................................................................................... 6 SAFETY.......................................................................................................... 10 6. GENERAL PRECAUTIONS...................................................................................... 11 7. PRECAUTIONS DURING OPERATION............................................................................. 18 7.1. BEFORE STARTING ENGINE............................................................................. 18 7.2 OPERATING MACHINE................................................................................... 20 7.3 TRANSPORTATION...................................................................................... 23 7.4 BATTERY............................................................................................. 24 7.5. TOWING............................................................................................. 25 8. PRECAUTIONS FOR MAINTENANCE.............................................................................. 26 8.1 BEFORE CARRYING OUT MAINTENANCE..................................................................... 26 8.2. DURING MAINTENANCE................................................................................. 28 9. POSITION FOR ATTACHING SAFETY LABELS..................................................................... 33 9.1. POSITION FOR ATTACHING SAFETY LABELS............................................................... 33 OPERATION....................................................................................................... 36 10. GENERAL VIEW............................................................................................ 37 10.1 GENERAL VIEW OF MACHINE............................................................................ 37 10.2 GENERAL VIEW OF CONTROLS AND GAUGES................................................................ 38 11. EXPLANATION OF COMPONENTS............................................................................... 41 11.1 FRONT PANEL (METERS, LAMPS, SWITCHES).............................................................. 42 11.2 SWITCHES........................................................................................... 55 11.3 CONTROL LEVERS, PEDALS............................................................................. 58 11.4 FUSE BOX.......................................................................................... 65 11.5 GREASE PUMP HOLDER................................................................................. 66 11.6 SHOVEL HOLDER...................................................................................... 66 11.7 DOOR-OPEN LOCK (MACHINE EQUIPPED WITH CAB)......................................................... 66 11.8 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB).......................................... 67 11.9 CAP WITH LOCK...................................................................................... 67 11.10 HOT AND COLD BOX (MACHINES EQUIPPED WITH CAB)..................................................... 68 11.11 DOOR POCKET (MACHINE EQUIPPED WITH CAB)........................................................... 68 11.12 ASHTRAY (MACHINES EQUIPPED WITH CAB).............................................................. 68 11.13 TOOL BOX.......................................................................................... 68 11.14 USING CAR RADIO (MACHINES EQUIPPED WITH CAB, CAR RADIO)........................................... 69 11.15 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)............................................. 73 11.16 HANDLING HEATER (MACHINES EQUIPPED WITH CAB)...................................................... 77 12. OPERATION............................................................................................... 78 12.1 CHECK BEFORE STARTING ENGINE....................................................................... 78 12.2 STARTING ENGINE.................................................................................... 87 12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE........................................................ 93 12.4 MOVING MACHINE..................................................................................... 95 12.5 SHIFTING GEAR..................................................................................... 96 12.6 SHIFTING BETWEEN FORWARD AND REVERSE............................................................... 97 12.7 STEERING MACHINE................................................................................... 98 12.8 STOPPING MACHINE...................................................................................100 12.9 PRECAUTIONS FOR OPERATION..........................................................................101 12.10 PARKING MACHINE...................................................................................103 12.11 CHECK AFTER FINISHING WORK........................................................................104 12.12 STOPPING ENGINE...................................................................................105 12.13 CHECK AFTER STOPPING ENGINE.......................................................................106 12.14 LOCKING..........................................................................................106 12.15 WORK POSSIBLE USING BULLDOZER.....................................................................107 12.16 ADJUSTING POSTURE OF WORK EQUIPMENT...............................................................108 12.17 TIPS FOR LONGER UNDERCARRIAGE LIFE................................................................111 13. TRANSPORTATION..........................................................................................114 13.1 LOADING, UNLOADING WORK............................................................................114 13.2 PRECAUTIONS FOR LOADING AND SECURING THE MACHINE...................................................115 13.3 PRECAUTIONS FOR TRANSPORATION......................................................................116 13.4 PRECAUTIONS WHEN REMOVING WORK EQUIPMENT...........................................................116 13.5 REMOVING CAB (MACHINES EQUIPPED WITH CAB)..........................................................116 13.6 LIFTING THE MACHINE................................................................................117 14. COLD WEATHER OPERATION..................................................................................120 14.1 PRECAUTIONS FOR LOW TEMPERATURE....................................................................120 14.2 AFTER COMPLETION OF WORK...........................................................................122 14.3 AFTER COLD WEATHER.................................................................................122 15. LONG-TERM STORAGE.......................................................................................123 15.1 BEFORE STORAGE.....................................................................................123 15.2 DURING STORAGE.....................................................................................123 15.3 AFTER STORAGE......................................................................................123 16. TROUBLESHOOTING.........................................................................................124 16.1 AFTER RUNNING OUT OF FUEL..........................................................................124 16.2 IF BATTERY IS DISCHARGED...........................................................................124 16.3 OTHER TROUBLE......................................................................................127 MAINTENANCE.....................................................................................................132 17. GUIDES TO MAINTENANCE...................................................................................133 18. OUTLINES OF SERVICE.....................................................................................136 18.1 OUTLINE OF OIL, FUEL, COOLANT.....................................................................136 18.2 RELATING TO ELECTRIC SYSTEM........................................................................138 19. WEAR PARTS LIST.........................................................................................139 20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURES...................................141 21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................................................145 21.1 INTRODUCTION OF NECESSARY TOOLS....................................................................145 21.2 TORQUE LIST........................................................................................146 22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...........................................................147 23. MAINTENANCE SCHEDULE CHART..............................................................................149 24. SERVICE PROCEDURE.......................................................................................152 24.1 WHEN REQUIRED......................................................................................152 CLEAN INSIDE OF COOLING SYSTEM......................................................................152 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT........................................................156 CHECK TRACK TENSION.................................................................................158 CHECK AND TIGHTEN TRACK SHOE BOLTS .................................................................160 CHECK ELECTRICAL INTAKE AIR HEATER..................................................................160 REVERSE AND REPLACE THE END BITS AND CUTTING EDGES..................................................161 CLEAN, CHECK RADIATOR FINS..........................................................................163 ADJUST IDLER CLEARANCE..............................................................................164 ADJUSTING TENSION OF CENTER BRACE (POWER TILT DOZERS ONLY)(POWER TILT, POWER PITCH DOZER ONLY)......165 CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)(MACHINES EQUIPPED WITH CAB)..................166 CHECK, ADJUST AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)..........................................167 GREASE DOOR HINGE (MACHINES EQUIPPED WITH CAB)......................................................167 CHECK DOOR LOCK STRIKER (MACHINES EQUIPPED WITH CAB)................................................167 REPLACE DOOR DAMPER (MACHINES EQUIPPED WITH CAB)....................................................168 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID (MACHINES EQUIPPED WITH CAB).............................168 BLEED AIR FROM HEAD END OF RIGHT PITCH CYLINDER (POWER TILT, POWER PITCH DOZER ONLY)................168 REPLACE WIPER BLADE (MACHINES EQUIPPED WITH CAB)....................................................169 CHECK IDLER OIL LEVEL...............................................................................170 24.2 CHECK BEFORE STARTING..............................................................................171 CHECK COOLANT LEVEL, ADD WATER......................................................................171 CHECKING WITH MACHINE MONITOR (MONITOR PANEL SPECIFICATION).........................................171 CHECK FUEL LEVEL, ADD FUEL (MONITOR PANEL SPECIFICATION)............................................172 CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL..........................................................173 CHECK OIL LEVEL IN POWER TRAIN CASE, ADD OIL........................................................173 CHECK BRAKE PEDAL TRAVEL............................................................................174 CHECK DUST INDICATOR................................................................................174 CHECK THAT LAMPS LIGHT UP...........................................................................174 CHECK HORN SOUND....................................................................................174 CHECK BACKUP ALARM SOUND............................................................................174 CHECK SEAT BELT FOR WEAR OR DAMAGE..................................................................174 CHECK FOR WATER AND SEDIMENT IN WATER SEPARATOR, DRAIN WATER........................................174 24.3 EVERY 50 HOURS SERVICE.............................................................................175 DRAIN WATER, SEDIMENT FROM FUEL TANK................................................................175 24.4 EVERY 250 HOURS SERVICE............................................................................176 LUBRICATING.........................................................................................176 (POWER TILT DOZER)..............................................................................176 LIFT CYLINDER SUPPORT YOKE (4 PLACES).......................................................176 LIFT CYLINDER SUPPORT SHAFT (2 PLACES)......................................................176 LIFT CYLINDER BALL JOINT (2 PLACES).........................................................176 TILT CYLINDER BALL JOINT (1 PLACE)..........................................................176 TILT BRACE BALL JOINT (1 PLACE).............................................................176 BRACE BALL JOINT (2 PLACES).................................................................176 TILT BRACE THREAD (1 PLACE).................................................................176 (POWER TILT - POWER PITCH DOZER)................................................................177 LIFT CYLINDER SUPPORT YOKE (4 PLACES).......................................................177 LIFT CYLINDER SUPPORT SHAFT (2 PLACES)......................................................177 LIFT CYLINDER BALL JOINT (2 PLACES).........................................................177 TILT CYLINDER BALL JOINT (1 PLACE)..........................................................177 PITCH CYLINDER BALL JOINT (1 PLACE).........................................................177 BRACE BALL JOINT (2 PLACES).................................................................177 (ANGLEDOZER)....................................................................................178 LIFT CYLINDER SUPPORT YOKE (4 PLACES).......................................................178 LIFT CYLINDER SUPPORT SHAFT (2 PLACES)......................................................178 LIFT CYLINDER BALL JOINT (2 PLACES).........................................................178 TILT BRACE BALL JOINT (2 PLACES)............................................................178 TILT BRACE THREAD (2 PLACES)................................................................178 GREASE EQUALIZER BAR SIDE PAN (LEFT TO RIGHT, 2 PLACES EACH TOTAL 4 PLACES).........................179 GREASE EQUALIZER BAR CENTER PIN (1 PLACE)...........................................................179 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL........................................................180 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL..........................................................180 CHECK LEVEL OF BATTERY ELECTROLYTE..................................................................181 CHECK FAN BELT TENSION, ADJUST......................................................................182 DRAIN WATER AND SEDIMENT FROM FUEL FILTER...........................................................183 CHECK, CLEAN ADDITIONAL FUEL STRAINER...............................................................183 REPLACE POWER TRAIN OIL FILTER ELEMENT..............................................................184 CHECK BRAKE PERFORMANCE.............................................................................185 24.5 EVERY 500 HOURS SERVICE ..........................................................................186 REPLACE FUEL FILTER CARTRIDGE.......................................................................186 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE...................................188 24.6 EVERY 1000 HOURS SERVICE ..........................................................................190 CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (POWER TRAIN STRAINER, SCAVENGING PUMP STRAINER)....190 CHANGE OIL IN FINAL DRIVE CASE......................................................................192 CLEAN BREATHER......................................................................................193 GREASE UNIVERSAL JOINT..............................................................................193 REPLACE CORROSION RESISTOR CARTRIDGE (D65P ONLY)....................................................194 CHECK ALL TIGHTENING PARTS OF TURBOCHARGER (D65P ONLY)..............................................194 CHECK PLAY OF TURBOCHARGER ROTOR (D65P ONLY)........................................................194 CHECK FOR LOOSE ROPS MOUNT BOLTS....................................................................194 24.7. EVERY 2000 HOURS SERVICE .........................................................................195 CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRUALIC OIL FILTER ELEMENT..................................195 CLEAN, CHECK TURBOCHARGER (D65P ONLY)...............................................................197 CLEAN ENGINE BREATHER ELEMENT.......................................................................197 CHECK VIBRATION DAMPER..............................................................................197 CHECK ALTERNATOR, STARTING MOTOR....................................................................197 CHECK ENGINE VALVE CLEARANCE, ADJUST................................................................197 24.8 EVERY 4000 HOURS SERVICE...........................................................................198 CHECK WATER PUMP....................................................................................198 SPECIFICATIONS..................................................................................................200 25. SPECIFICATIONS..........................................................................................201 OPTIONS, ATTACHMENTS............................................................................................206 26. GENERAL PRECAUTIONS.....................................................................................207 26.1 PRECAUTIONS RELATED TO SAFETY......................................................................207 27. USING SEAT BELT.........................................................................................208 27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER..............................................208 27.2 ADJUST THE BELT LENGTH IN THE FOLLOWING MANNER.....................................................209 28. HANDLING DELUXE SEAT....................................................................................210 29. HANDLING ACCUMULATOR....................................................................................212 29.1 METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR.............212 30. EQUIPPING THE FIRE EXTINGUISHER AND THE FIRST-AID KIT...................................................213
PLEASE NOTE:
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