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Komatsu Bulldozer D65EX-16 D65PX-16 D65WX-16 Operation & Maintenance Manual SN 80159 and up – PDF DOWNLOAD
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Komatsu Bulldozer D65EX-16 D65PX-16 D65WX-16 Operation & Maintenance Manual
Book Code : TEN00488-05
Serial: 80159 and up
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Description
Komatsu Bulldozer D65EX-16 D65PX-16 D65WX-16 Operation & Maintenance Manual
FILE DETAILS:
Komatsu Bulldozer D65EX-16 D65PX-16 D65WX-16 Operation & Maintenance Manual
Size : 9.40 MB
Format : PDF
Language : English
Number of Pages : 347 pages
Brand: Komatsu
Type of machine: Bulldozer
Type of document: Operation & Maintenance Manual
Model: D65EX-16 D65PX-16 D65WX-16
Serial: 80159 and up
KOMATSU BULLDOZER D65EX-16 D65PX-16 D65WX-16 OPERATION & MAINTENANCE MANUAL SN 80159 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Bulldozer D65EX-16 D65PX-16 D65WX-16 Operation & Maintenance Manual
BEFORE READING THIS MANUAL:
This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
- Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
- For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
- Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
- The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
TABLE OF CONTENTS:
Komatsu Bulldozer D65EX-16 D65PX-16 D65WX-16 Operation & Maintenance Manual
COVER ......................................................................................... 1 FOREWORD ...................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 IMPORTANT SAFETY INFORMATION............................................................... 4 INTENDED USE............................................................................... 5 USE OF MACHINE......................................................................... 5 GENERAL VIEW AND DIRECTIONS OF MACHINE................................................. 5 VISIBILITY FROM OPERATOR'S SEAT........................................................ 6 LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................. 7 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 7 EPA REGULATION, ENGINE SERIAL NO. PLATE................................................ 7 SERVICE METER POSITION................................................................. 8 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 8 CONTENTS................................................................................... 9 SAFETY ........................................................................................ 12 SAFETY..................................................................................... 13 SAFETY LABELS.............................................................................. 16 POSITIONS OF SAFETY PICTOGRAMS......................................................... 16 SAFETY LABELS.......................................................................... 17 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 21 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 21 PREPARATIONS FOR SAFE OPERATION........................................................ 21 FIRE PREVENTION........................................................................ 23 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 24 DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 26 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 27 UNAUTHORIZED MODIFICATION.............................................................. 27 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 27 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 28 PRECAUTIONS FOR OPERATION.................................................................. 29 PRECAUTIONS FOR JOBSITE................................................................ 29 STARTING ENGINE........................................................................ 32 OPERATION.............................................................................. 34 TRANSPORTATION......................................................................... 38 TOWING................................................................................. 39 PRECAUTIONS FOR MAINTENANCE................................................................ 40 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 40 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 44 OPERATION ..................................................................................... 50 GENERAL VIEW............................................................................... 51 GENERAL VIEW OF MACHINE................................................................ 51 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 52 EXPLANATION OF COMPONENTS.................................................................. 54 MACHINE MONITOR........................................................................ 54 SWITCHES............................................................................... 99 CONTROL LEVERS AND PEDALS..............................................................104 DUST INDICATOR.........................................................................112 FUSE...................................................................................112 FUSIBLE LINK...........................................................................114 ELECTRIC POWER TAKE-OUT ADAPTER........................................................115 OIL FILLER CAP.........................................................................116 DOOR - OPEN LOCK.......................................................................118 SASH GLASS INTERMEDIATE LOCK...........................................................118 DOOR POCKET............................................................................119 ASHTRAY................................................................................119 SHOVEL HOLDER..........................................................................119 CAR RADIO, HANDLING....................................................................120 AIR CONDITIONER, HANDLING..............................................................125 OPERATION..................................................................................139 CHECK BEFORE STARTING ENGINE, ADJUST...................................................139 STARTING ENGINE........................................................................160 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................164 STOPPING ENGINE........................................................................168 MACHINE OPERATION......................................................................169 SHIFTING GEARS.........................................................................172 SHIFTING BETWEEN FORWARD AND REVERSE...................................................179 STEERING MACHINE.......................................................................180 PRECAUTIONS FOR OPERATION..............................................................182 WORK POSSIBLE USING BULLDOZER..........................................................185 RECOMMENDED MODE FOR EACH TYPE OF OPERATION............................................187 ADJUSTING POSTURE OF WORK EQUIPMENT....................................................189 PARKING MACHINE........................................................................198 CHECK AFTER FINISHING WORK.............................................................200 LOCKING................................................................................201 TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................202 TRANSPORTATION.............................................................................205 TRANSPORTATION MEANS...................................................................205 PRECAUTIONS WHEN REMOVING WORK EQUIPMENT...............................................205 LOADING, UNLOADING WORK................................................................206 LIFTING MACHINE........................................................................209 TRAVELING ON ROADS.....................................................................211 COLD WEATHER OPERATION.....................................................................212 PRECAUTIONS FOR LOW TEMPERATURE........................................................212 AFTER COMPLETION OF WORK...............................................................213 AFTER COLD WEATHER.....................................................................213 LONG-TERM STORAGE..........................................................................214 BEFORE STORAGE.........................................................................214 DURING STORAGE.........................................................................214 AFTER STORAGE..........................................................................214 STARTING MACHINE AFTER LONG-TERM STORAGE...............................................214 TROUBLESHOOTING............................................................................215 AFTER RUNNING OUT OF FUEL..............................................................215 METHOD OF TOWING MACHINE...............................................................216 IF BATTERY IS DISCHARGED...............................................................217 OTHER TROUBLE..........................................................................221 MAINTENANCE ...................................................................................226 GUIDE TO MAINTENANCE.......................................................................227 OUTLINE OF SERVICE.........................................................................230 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................230 RELATING TO ELECTRIC SYSTEM............................................................233 HANDLING HYDRAULIC SYSTEM..............................................................234 WEAR PARTS LIST............................................................................235 WEAR PARTS LIST........................................................................235 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................237 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................238 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....239 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................240 TORQUE LIST............................................................................240 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................241 SAFETY CRITICAL PARTS..................................................................241 MAINTENANCE SCHEDULE CHART.................................................................243 MAINTENANCE SCHEDULE CHART.............................................................243 SERVICE PROCEDURE..........................................................................245 WHEN REQUIRED..........................................................................245 CHECK BEFORE STARTING..................................................................277 EVERY 50 HOURS SERVICE.................................................................278 EVERY 250 HOURS SERVICE................................................................280 EVERY 500 HOURS SERVICE................................................................289 EVERY 1000 HOURS SERVICE...............................................................296 EVERY 2000 HOURS SERVICE...............................................................305 EVERY 4000 HOURS SERVICE...............................................................313 EVERY 8000 HOURS SERVICE...............................................................316 SPECIFICATIONS ................................................................................318 SPECIFICATIONS.............................................................................319 ATTACHMENTS, OPTIONS ..........................................................................322 GENERAL PRECAUTIONS........................................................................323 PRECAUTIONS RELATED TO SAFETY..........................................................323 HANDLING HYDRAULIC RIPPER..................................................................324 GENERAL VIEW...........................................................................326 EXPLANATION OF COMPONENTS..............................................................325 OPERATION..............................................................................326 TROUBLESHOOTING........................................................................328 HANDLING 3 M WIDE BLADE....................................................................329 GENERAL VIEW...........................................................................329 OPERATION..............................................................................330 TRANSPORTATION.........................................................................331 MAINTENANCE............................................................................334 SPECIFICATIONS.........................................................................335 HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................336 BASIC PRECAUTIONS......................................................................336 INDEX..........................................................................................338
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
