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Komatsu Bulldozer Galeo D275AX Operation & Maintenance Manual SN 20001 and up – PDF DOWNLOAD
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Komatsu Bulldozer Galeo D275AX Operation & Maintenance Manual
Book Code: SEAM055900T
SERIAL NUMBERS : 20001 and up
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Description
Komatsu Bulldozer Galeo D275AX Operation & Maintenance Manual
FILE DETAILS:
Komatsu Bulldozer Galeo D275AX Operation & Maintenance Manual
Size : 8.61 MB
Format : PDF
Language : English
Number of Pages : 291 Pages
KOMATSU BULLDOZER GALEO D275AX OPERATION & MAINTENANCE MANUAL SN 20001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Bulldozer Galeo D275AX Operation & Maintenance Manual
FOREWORD:
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
TABLE OF CONTENTS:
Komatsu Bulldozer Galeo D275AX Operation & Maintenance Manual
COVER............................................................................................................... 1 FOREWORD............................................................................................................ 2 FOREWORD........................................................................................................ 3 SAFETY INFORMATION.............................................................................................. 6 INTRODUCTION.................................................................................................... 8 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE................................................................ 8 NECESSARY INFORMATION........................................................................................... 9 MACHINE SERIAL NO. PLATE AND POSITION....................................................................... 9 ENGINE SERIAL NO. PLATE AND POSITION........................................................................ 9 BLADE SERIAL NO. PLATE POSITION............................................................................. 10 RIPPER SERIAL NO. PLATE POSITION............................................................................ 10 POSITION OF SERVICE METER................................................................................... 10 TABLE OF ENTER SERIAL NO. AND DISTRIBUTORN.................................................................. 11 CONTENTS............................................................................................................ 12 SAFETY.............................................................................................................. 15 SAFETY.......................................................................................................... 16 SAFETY LABELS................................................................................................... 18 POSITIONS OF SAFETY PICTOGRAMS.............................................................................. 18 SAFETY LABELS............................................................................................... 19 GENERAL PRECAUTIONS............................................................................................. 23 SAFETY RULES................................................................................................ 23 IF ABNORMALITIES ARE FOUND.................................................................................. 23 CLOTHING AND PERSONAL PROTECTIVE ITEMS...................................................................... 23 FIRE EXTINGUISHER AND FIRST AID KIT......................................................................... 23 SAFETY FEATURES............................................................................................. 23 KEEP MACHINE CLEAN.......................................................................................... 24 INSIDE OPERATOR'S COMPARTMENT............................................................................... 24 ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT.............................................................. 24 HANDRAILS AND STEPS......................................................................................... 25 MOUNTING AND DISMOUNTING.................................................................................... 25 NO PEOPLE ON ATTACHMENTS.................................................................................... 25 PREVENTION OF BURNS......................................................................................... 26 FIRE PREVENTION............................................................................................. 26 ACTION IF FIRE OCCURS....................................................................................... 27 WINDOW WASHER LIQUID........................................................................................ 27 PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)................................................ 27 PRECAUTIONS FOR ATTACHMENTS................................................................................. 28 CAB WINDOW GLASSES.......................................................................................... 28 UNAUTHORIZED MODIFICATION................................................................................... 28 SAFETY AT WORKSITE.......................................................................................... 28 WORKING ON LOOSE GROUND..................................................................................... 28 DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES...................................................................... 29 ENSURE GOOD VISIBILITY...................................................................................... 29 VENTILATION FOR ENCLOSED AREAS.............................................................................. 29 CHECKING SIGNALMAN'S SIGNALS AND SIGNS...................................................................... 30 BE CAREFUL ABOUT ASBESTOS DUST.............................................................................. 30 PRECAUTIONS FOR OPERATION....................................................................................... 31 BEFORE STARTING ENGINE...................................................................................... 31 CHECKS BEFORE STARTING ENGINE........................................................................... 31 PRECAUTIONS WHEN STARTING............................................................................... 31 PRECAUTIONS IN COLD AREAS............................................................................... 32 OPERATION................................................................................................... 33 CHECKS BEFORE OPERATION................................................................................. 33 PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE.................................................... 33 PRECAUTIONS WHEN TRAVELING.............................................................................. 34 TRAVELING ON SLOPES..................................................................................... 35 PROHIBITED OPERATIONS................................................................................... 35 USING BRAKES............................................................................................ 35 OPERATE CAREFULLY ON SNOW............................................................................... 35 PARKING MACHINE......................................................................................... 36 TRANSPORTATION.............................................................................................. 37 SHIPPING................................................................................................ 37 BATTERY..................................................................................................... 38 BATTERY HAZARD PREVENTION............................................................................... 38 STARTING WITH BOOSTER CABLES............................................................................ 39 TOWING...................................................................................................... 40 WHEN TOWING............................................................................................. 40 PRECAUTIONS FOR MAINTENANCE..................................................................................... 41 WARNING TAG................................................................................................. 41 KEEP WORK PLACE CLEAN AND TIDY.............................................................................. 41 APPOINT LEADER WHEN WORKING WITH OTHERS..................................................................... 41 STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE ................................................. 42 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING.......................................................... 43 PROPER TOOLS................................................................................................ 43 HANDLING ACCUMULATOR........................................................................................ 44 PERSONNEL................................................................................................... 44 ATTACHMENTS................................................................................................. 44 WORK UNDER THE MACHINE...................................................................................... 45 NOISE....................................................................................................... 45 PRECAUTIONS WHEN USING HAMMER............................................................................... 45 REPAIR WELDING.............................................................................................. 45 REMOVING BATTERY TERMINAL................................................................................... 45 PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION......................................... 46 DO NOT DISASSEMBLE RECOIL SPRING............................................................................ 46 PRECAUTION WITH HIGH-PRESSURE OIL........................................................................... 46 PRECAUTION FOR HIGH FUEL PRESSURE........................................................................... 46 HANDLING HIGH-PRESSURE HOSES................................................................................ 47 PRECAUTION FOR HIGH VOLTAGE................................................................................. 47 WASTE MATERIAL.............................................................................................. 47 MAINTENANCE FOR AIR CONDITIONER............................................................................. 47 COMPRESSED AIR.............................................................................................. 47 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS............................................................... 48 OPERATION........................................................................................................... 49 GENERAL VIEW.................................................................................................... 50 GENERAL VIEW OF MACHINE..................................................................................... 50 GENERAL VIEW OF CONTROLS AND GAUGES......................................................................... 51 EXPLANATION OF COMPONENTS....................................................................................... 53 FRONT PANEL................................................................................................. 53 SWITCH...................................................................................................... 82 CONTROL LEVERS, PEDALS...................................................................................... 86 DUST INDICATOR.............................................................................................. 94 POWER SOURSE................................................................................................ 95 FUSE BOX.................................................................................................... 95 FUSIBLE LINK................................................................................................ 98 DOOR OPEN LOCK.............................................................................................. 98 SASH GLASS INTERMEDIATE LOCK................................................................................ 99 DOOR POCKET................................................................................................. 99 ASHTRAY..................................................................................................... 99 TOOL BOX....................................................................................................100 CAR STEREO,HANDLING.........................................................................................101 AIR CONDITIONER, HANDLING...................................................................................109 ACCUMULATOR, HANDLING.......................................................................................114 OPERATION.......................................................................................................115 CHECK BEFORE STARTING ENGINE, ADJUST........................................................................115 STARTING ENGINE.............................................................................................133 OPERATIONS AND CHECKS AFTER STARTING ENGINE.................................................................137 STOPPING ENGINE.............................................................................................140 CHECK AFTER STOPPING ENGINE.................................................................................140 MOVING MACHINE OFF..........................................................................................141 STOPPING MACHINE............................................................................................143 SHIFTING GEAR...............................................................................................144 SHIFTING BETWEEN FOEWARD AND REVERSE........................................................................148 STEERING MACHINE............................................................................................150 PRECAUTIONS FOR OPERATION...................................................................................153 PARKING MACHINE.............................................................................................155 CHECK AFTER FINISHING WORK..................................................................................157 LOCKING.....................................................................................................157 WORK POSSIBLE USING BULLDOZER...............................................................................158 EFECTIVE USE OF MODE SELECTION SYSTEM.......................................................................160 RIPPER OPERATION............................................................................................165 OPERATING METHOD FOR RIPPING OPERATIONS.....................................................................168 ADJUSTING POSTURE OF WORK EQUIPMENT.........................................................................172 TIPS FOR LONGER UNDERCARRIAGE LIFE..........................................................................175 TRANSPORTATION..................................................................................................177 TRANSPORTATION PROCEDURE....................................................................................177 LOADING, UNLOADING WORK.....................................................................................177 PRECAUTIONS FOR LOADING.....................................................................................177 METHOD OF LIFTING MACHINE...................................................................................178 PRECAUTIONS FOR TRANSPORTATION..............................................................................179 TRAVELING ON ROADS..........................................................................................179 REMOVAL OF CAB..............................................................................................179 INSTALLATION OF CAB.........................................................................................180 COLD WEATHER OPERATION..........................................................................................181 PRECAUTIONS FOR LOW TEMPERATURE.............................................................................181 AFTER COMPLETION OF WORK....................................................................................182 AFTER COLD WEATHER..........................................................................................183 LONG-TERM STORAGE...............................................................................................184 BEFORE STORAGE..............................................................................................184 DURING STORAGE..............................................................................................184 AFTER STORAGE...............................................................................................184 TROUBLESHOOTING.................................................................................................185 AFTER RUNNING OUT OF FUEL...................................................................................185 METHOD OF TOWING MACHINE....................................................................................186 IF BATTERY IS DISCHARGED....................................................................................187 OTHER TROUBLE...............................................................................................190 WHEN MODE SELECTION SYSTEM FLASHES..........................................................................195 MAINTENANCE.........................................................................................................196 GUIDES TO MAINTENANCE...........................................................................................197 OUTLINES OF SERVICE.............................................................................................200 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC......................................................200 OUTLINE OF ELECTRIC SYSTEM..................................................................................203 WEAR PARTS LIST.................................................................................................204 WEAR PARTS LIST.............................................................................................204 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE............................................205 PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS............................................................205 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..................................................................209 TORQUE LIST.................................................................................................209 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...................................................................210 SAFETY CRITICAL PARTS.......................................................................................211 MAINTENANCE SCHEDULE CHART......................................................................................213 MAINTENANCE SCHEDULE CHART..................................................................................213 SERVICE PROCEDURE...............................................................................................216 INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)..................................................216 WHEN REQUIRED...............................................................................................217 CLEAN INSIDE OF COOLING SYSTEM..........................................................................217 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT............................................................220 CHECK TRACK TENSION.....................................................................................222 CHECK AND TIGHTEN TRACK SHOE BOLTS......................................................................224 ADJUST IDLER CLEARANCE..................................................................................225 CLEAN, CHECK RADIATOR FINS..............................................................................228 CLEAN FUEL TANK STRAINER................................................................................228 DRAIN WATER AND SEDIMENT IN FUEL TANK...................................................................229 CLEAN STEERING CLUTCH CASE BREATHER.....................................................................229 REPLACE AIE CONDITIONER BELT............................................................................229 CLEAN, CHECK HYDRAULIC COOLER FINS......................................................................229 CHECK UNDERCARRIAGE OIL.................................................................................230 CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)..................................................231 CHECK, ADJUST AIR CONDITIONER...........................................................................231 LUBRICATE DOOR HINGE....................................................................................232 CHECK DOOR LATCH........................................................................................233 CHECK DOOR LOCK STRIKER.................................................................................233 REPLACE DOOR DAMPER.....................................................................................234 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID..............................................................234 REPLACE WIPER BLADE.....................................................................................235 BLEED AIR FROM HEAD END OF RIGHT PITCH CYLINDER.........................................................236 BLEEDING AIR IN HYDRAULIC SYSTEM........................................................................236 CHECK ELECTRICAL INTAKE AIR HEATER......................................................................236 LUBRICATING.............................................................................................237 CHECK BEFORE STARTING.......................................................................................238 EVERY 250 HOURS SERVICE.....................................................................................239 LUBRICATING.............................................................................................239 CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST.............................................................241 CHECK LEVEL OF BATTERY ELECTROLYTE......................................................................242 CHECK BRAKE PERFORMANCE.................................................................................244 CHECK OIL LEVEL IN DAMPER CASE, ADD OIL.................................................................245 EVERY 500 HOURS SERVICE.....................................................................................246 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE AND BYPASS FILTER CARTRIDGE...........246 REPLACE FUEL FILTER CARTRIDGE...........................................................................247 REPLACE POWER TRAIN OIL FILTER ELEMENT, STEERING LUBRICATING OIL FILTER ELEMENT.........................248 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL............................................................249 EVERY 1000 HOURS SERVICE....................................................................................250 CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS (POWER TRAIN PUMP STRAINER, SCAVENGING PUMP STRAINER)....250 CHECK, CLEAN FUEL STRAINER..............................................................................252 CHECK FOR LOOSE ROPS MOUNT BOLTS........................................................................252 REPLACE MAIN CORROSION RESISTOR CARTRIDGE AND SUB CORROSION RESISTOR CARTRIDGE..........................253 CHECK TIGHTENING PARTS OF TURBOCHARGER..................................................................253 REPLACE CHARGE FILTER ELEMENT...........................................................................254 EVERY 2000 HOURS SERVICE....................................................................................255 CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT, CLEAN HYDRAULIC TANK STRAINER.......255 CHANGE OIL IN FINAL DRIVE CASE..........................................................................257 CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER........................................................258 CHECK PIVOT BEARING OIL LEVEL, ADD OIL..................................................................259 CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL.........................................260 CLEAN ENGINE BREATHER ELEMENT...........................................................................260 CHECK ALTERNATOR,STARTING MOTOR.........................................................................260 EVERY 4000 HOURS SERVICE....................................................................................261 CHECK WATER PUMP........................................................................................261 CHECK VIBRATION DAMPER..................................................................................261 CLEAN, CHECK TURBOCHARGER...............................................................................261 CHECK PLAY OF TURBOCHARGER ROTOR........................................................................261 CHECK ENGINE VALVE CLEARANCE, ADJUST....................................................................261 CHECK INJECTOR..........................................................................................261 CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER......................................262 CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER.....................................263 CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER)........................................................264 EVERY 8000 HOURS SERVICE....................................................................................265 REPLACE INJECTOR NOZZLE TIP.............................................................................265 REPLACE HIGH-PRESSURE PIPING CLAMP......................................................................265 REPLACE FUEL SPLAY PREVENTION CAP.......................................................................265 SPECIFICATIONS......................................................................................................266 SPECIFICATIONS..................................................................................................267 ATTACHMENTS, OPTIONS................................................................................................268 GENERAL PRECAURIONS.............................................................................................269 PRECAUTIONS RELATED TO SAFETY...............................................................................269 SELECTION OF TRACK SHOE.........................................................................................270 SELECTION OF TRACK SHOES....................................................................................270 PROCEDURE FOR SELECTING RIPPER POINT............................................................................271 PROCEDURE FOR SELECTING RIPPER POINT........................................................................271 CAP WITH LOCK, HANDLING.........................................................................................272 METHOD OF OPENING AND CLOSING CAP WITH LOCK.................................................................272 EFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER................................................................273 BLADE CONDITION.............................................................................................273 DOZING WORK.................................................................................................275 LEVELING (SPREADING) OPERATION..............................................................................278 DITCHING OPERATION..........................................................................................278 BOULDER RAISING OPERATION...................................................................................278 SIDE-CUTTING OPERATIONS.....................................................................................279 HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND).................................................279 SHOE SLIP CONTROL...............................................................................................280 MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL).............................................................280 EFECTIVE USE OF MODE SELECTION SYSTEM.......................................................................281 IF MODE SELECTION SYSTEM FLASHES............................................................................287 INDEX...............................................................................................................288
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
