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Komatsu CD110R-1 Crawler Carrier Operation & Maintenance Manual SN 1259 And Up – PDF DOWNLOAD
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Komatsu CD110R-1 Crawler Carrier Operation & Maintenance Manual
Book Code : SEAM039000T
MACHINE MODEL SERIAL NUMBERS
CD110R-1 1259 and up
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Description
Komatsu CD110R-1 Crawler Carrier Operation & Maintenance Manual
FILE DETAILS:
Komatsu CD110R-1 Crawler Carrier Operation & Maintenance Manual
Size : 5.07 MB
Format : PDF
Language : English
Number of Pages : 202 Pages
KOMATSU CD110R-1 CRAWLER CARRIER OPERATION & MAINTENANCE MANUAL SN 1259 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu CD110R-1 Crawler Carrier Operation & Maintenance Manual
FOREWORD:
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
TABLE OF CONTENTS:
Komatsu CD110R-1 Crawler Carrier Operation & Maintenance Manual
COVER........................................................................................... 1 FOREWORD........................................................................................ 2 FOREWORD.................................................................................... 3 SAFETY INFORMATION.......................................................................... 6 INTRODUCTION................................................................................ 8 FRONT/REAR,LEFT/RIGHT DIRECTIONS OF MACHINE............................................. 8 NECESSARY INFORMATION....................................................................... 9 MACHINE SERIAL NO.PLATE AND POSITION.................................................... 9 ENGINE SERIAL NO.PLATE AND POSITION..................................................... 9 POSITION OF SERVICE METER............................................................... 10 TABLE OF ENTER SERIAL NO.AND DISTRIBUTOR................................................ 10 CONTENTS........................................................................................ 11 SAFETY.......................................................................................... 14 SAFETY...................................................................................... 15 SAFETY LABELS............................................................................... 17 POSITIONS OF SAFETY PICTOGRAMS.......................................................... 18 SAFETY LABELS........................................................................... 19 GENERAL PRECAUTIONS......................................................................... 25 SAFETY RULES............................................................................ 25 IF ABNORMALITIES ARE FOUND.............................................................. 25 CLOTHING AND PERSONAL PROTECTIVE ITEMS.................................................. 25 FIRE EXTINGUISHER AND FIRST AID KIT..................................................... 25 SAFETY FEATURES......................................................................... 25 KEEP MACHINE CLEAN...................................................................... 26 INSIDE OPERATOR'S COMPARTMENT........................................................... 26 ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT.......................................... 26 HANDRAILS AND STEPS..................................................................... 27 MOUNTING AND DISMOUNTING................................................................ 27 CRUSHING OR CUTTING PREVENTION.......................................................... 27 PREVENTION OF BURNS..................................................................... 28 FIRE PREVENTION......................................................................... 28 ACTION IF FIRE OCCURS................................................................... 29 WINDOW WASHER LIQUID.................................................................... 29 PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)............................ 29 PRECAUTIONS FOR ATTACHMENTS............................................................. 29 CAB WINDOW GLASS........................................................................ 30 UNAUTHORIZED MODIFICATION............................................................... 30 SAFETY AT WORKSITE...................................................................... 31 WORKING ON LOOSE GROUND................................................................. 31 DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES.................................................. 31 ENSURE GOOD VISIBILITY.................................................................. 32 VENTILATION FOR ENCLOSED AREAS.......................................................... 32 CHECKING SIGNALMAN'S SIGNALS AND SIGNS.................................................. 32 EMERGENCY EXIT FROM OPERATOR'S CAB...................................................... 32 BE CAREFUL ABOUT ASBESTOS DUST.......................................................... 33 PRECAUTIONS FOR OPERATION................................................................... 34 STARTING ENGINE......................................................................... 34 CHECKS BEFORE STARTING ENGINE....................................................... 34 PRECAUTIONS WHEN STARTING........................................................... 34 PRECAUTIONS IN COLD AREAS........................................................... 35 OPERATION............................................................................... 36 CHECK BEFORE OPERATION.............................................................. 36 PRECAUTIONS WHEN CHANGING DIRECTION................................................. 36 PRECAUTIONS WHEN TRAVELING.......................................................... 37 TRAVELING ON SLOPES................................................................. 38 PRECAUTIONS WHEN OPERATIONS DUMP BODY............................................... 38 OPERATIONS ON SLOPES................................................................ 38 PROHIBITED OPERATIONS............................................................... 39 OPERATE CAREFULLY ON SNOW........................................................... 39 PARKING MACHINE..................................................................... 40 TRANSPORTATION.......................................................................... 41 LOADING AND UNLOADING............................................................... 41 SHIPPING............................................................................ 41 BATTERY................................................................................. 42 BATTERY HAZARD PREVENTION........................................................... 42 STARTING WITH BOOSTER CABLE......................................................... 43 TOWING.................................................................................. 44 WHEN TOWING......................................................................... 44 PRECAUTIONS FOR MAINTENANCE................................................................. 45 WARNING TAG............................................................................. 45 KEEP WORK PLACE CLEAN AND TIDY.......................................................... 45 APPOINT LEADER WHEN WORKING WITH OTHERS................................................. 45 STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE.............................. 46 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...................................... 46 PROPER TOOLS............................................................................ 47 PERSONNEL............................................................................... 47 PRECAUTIONS FOR WORK UNDER MACHINE...................................................... 47 NOISE................................................................................... 47 PRECAUTIONS WHEN USING HAMMER........................................................... 48 REPAIR WELDING.......................................................................... 48 REMOVING BATTERY TERMINAL............................................................... 48 PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION..................... 48 DO NOT DISASSEMBLE RECOIL SPRING........................................................ 48 PRECAUTION WITH HIGH-PRESSURE OIL....................................................... 49 HANDLING HIGH-PRESSURE HOSES............................................................ 49 WASTE MATERIAL.......................................................................... 49 MAINTENANCE FOR CAR COOLER.............................................................. 49 COMPRESSED AIR.......................................................................... 50 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS........................................... 50 OPERATION....................................................................................... 51 GENERAL VIEW................................................................................ 52 GENERAL VIEW OF MACHINE................................................................. 52 GENERAL VIEW OF CONTROLS AND GAUGES..................................................... 53 EXPLANATION OF COMPONENTS................................................................... 54 MACHINE MONITOR......................................................................... 54 SWITCHES................................................................................ 60 CONTROL LEVERS AND PEDALS............................................................... 64 WINDSHIELD.............................................................................. 67 SLIDING DOOR............................................................................ 70 SLIDING WINDOW.......................................................................... 70 EMERGENCY ESCAPE HAMMER................................................................. 71 CAP,COVER WITH LOCK..................................................................... 72 BODY SUPPORT ROD........................................................................ 74 FUSE.................................................................................... 75 FUSIBLELINK............................................................................. 76 POWER SUPPLY TAKE-OFF PORT.............................................................. 76 CONTROLLER.............................................................................. 76 AIR CONDITIONER CONTROLS................................................................ 77 OPERATION MANUAL STORAGE................................................................ 80 TOOL BOX................................................................................ 81 GREASE PUMP HOLDER...................................................................... 81 HOT AND COOL BOX........................................................................ 81 ASHTRAY................................................................................. 81 OPERATION................................................................................... 82 CHECK BEFORE STARTING ENGINE,ADJUST..................................................... 82 STARTING ENGINE......................................................................... 95 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................. 98 STOPPING ENGINE.........................................................................100 CHECK AFTER STOPPING ENGINE.............................................................100 MACHINE OPERATION.......................................................................101 STEERING MACHINE........................................................................105 SWINGING................................................................................107 OPERATING DUMP BODY.....................................................................108 PROHIBITIONS FOR OPERATION..............................................................110 PRECAUTIONS FOR OPERATION...............................................................111 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS.............................................112 PARKING MACHINE.........................................................................114 CHECK AFTER FINISHING WORK..............................................................116 LOCKING.................................................................................117 RUBBER SHOES............................................................................119 TRANSPORTATION..............................................................................123 LOADING,UNLOADIGN WORK..................................................................123 LIFTING MACHINE.........................................................................130 COLD WEATHER OPERATION......................................................................131 PRECAUTIONS FOR LOW TEMPERATURE.........................................................131 AFTER COMPLETION OF WORK................................................................132 AFTER COLD WEATHER......................................................................133 LONG-TERM STORAGE...........................................................................134 BEFOR STORAGE...........................................................................134 DURING STORAGE..........................................................................134 AFTER STORAGE...........................................................................134 TROUBLESHOOTING.............................................................................135 AFTER RUNNING OUT OF FUEL...............................................................135 TOWING THE MACHINE......................................................................136 LIGHT-WEIGHT TOWING HOOK................................................................136 IF BATTERY IS DISCHARGED................................................................137 OTHER TROUBLE...........................................................................140 MAINTENANCE.....................................................................................143 GUIDE TO MAINTENANCE........................................................................144 OUTLINE OF SERVICE..........................................................................146 HANDLING OIL,FUEL,COOLANT,AND PERFORMING OIL CLINIC.....................................146 RELATING TO ELECTRIC SYSTEM.............................................................148 WEAR PARTS..................................................................................149 WEAR PARTS LIST.........................................................................149 USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE.........................150 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..............................................154 TORQUE LIST.............................................................................154 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...............................................155 SAFETY CRITICAL PARTS...................................................................155 MAINTENANCE SCHEDULE CHART..................................................................156 MAINTENANCE SCHEDULE CHART..............................................................156 SERVICE PROCEDURE...........................................................................158 INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)..........................158 WHEN REQUIRED...........................................................................159 CHECK,CLEAN AND REPLACE AIR CLEANER ELEMENT.........................................159 CLEAN INSIDE OF COOLING SYSTEM......................................................162 CHECK RUBBER SHOES..................................................................165 CHECK AND ADJUST TRACK TENSION......................................................167 REPLACE RUBBER SHOES................................................................168 CHECK AND MAINTENANCE AIR CONDITIONER...............................................169 CHECK WINDOW WASHER FLUID LEVEL,ADD FLUID...........................................170 CHECK BEFORE STARTING...................................................................171 EVERY 50 HOURS SERVICE..................................................................172 DRAIN WATER,SEDIMENT FROM FUEL TANK.................................................172 EVERY 100 HOURS SERVICE.................................................................173 LUBRICATING.........................................................................173 CHECK OIL LEVEL IN SWING MACHINERY CASE,ADD OIL.....................................175 EVERY 250 HOURS SERVICE.................................................................176 CHANGE OIL IN ENGINE OIL PAN,REPLACE ENGINE OIL FILTER CARTRIDGE....................176 CHECK OIL LEVEL IN FINAL DRIVE CASE,ADD OIL.........................................177 CHECK LEVEL OF BATTERY ELECTROLYTE..................................................178 REPLACE HYDRAULIC FILTER ELEMENT....................................................179 CHECK FAN BELT TENSION,ADJUST.......................................................180 CHECK WATER PUMP BELT TANSION,ADJUST................................................181 CHECK AIR COMPRESSOR BELT TANSION,ADJUST............................................182 EVERY 500 HOURS SERVICE.................................................................183 REPLACE FUEL FILTER CARTRIDGE.......................................................183 CHECK SWING PINION GREASE LEVEL,ADD GREASE..........................................184 GREASE SWING CIRCLE.................................................................184 CLEAN AND INSPECT RADIATOR FINS,OIL COOLER FINS,AFTER COOLER FINS,CONDONSER FINS....185 CLEAN AIR CONDITIONER RECIRC FILTER.................................................185 REPLACE HYDRAULIC TANK BREATHER ELEMENT.............................................186 EVERY 1000 HOURS SERVICE................................................................187 CHANGE OIL IN SWING MACHINERY CASE..................................................187 CHECK OIL LEVEL IN DAMPER CASE,ADD OIL..............................................188 CHECK ALL TIGHTENING PARTS OF TURBOCHARGER..........................................189 CHECK PLAY OF TURBOCHARGER ROTOR....................................................189 EVERY 2000 HOURS SERVICE................................................................190 CHANGE OIL IN FINAL DRIVE CASE......................................................190 CHANGE OIL IN HYDRAULIC TANK AND CLEAN STRAINER.....................................191 CHECK ALTERNATOR,STARTING MOTOR.....................................................194 CHECK ENGINE VALVE CLEARANCE,ADJUST.................................................194 CLEAN,CHECK TURBOCHARGER............................................................194 CHECK VIBRATION DAMPER..............................................................194 CLEAN ENGINE BREATHER...............................................................194 EVERY 4000 HOURS SERVICE................................................................195 CHECK WATER PUMP....................................................................195 SPECIFICATIONS..................................................................................196 SPECIFICATIONS..............................................................................197 ATTACHMENTS,OPTIONS.............................................................................198 EQUIPPING FIRE EXTINGUISHER.................................................................199 INDEX...........................................................................................200
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
