Komatsu CK30-1 Crawler Skid-Steer Loader Shop Manual WEBM006500 PDF

Description

Komatsu CK30-1 Crawler Skid-Steer Loader Shop Manual WEBM006500 – PDF DOWNLOAD

FILE DETAILS:

Komatsu CK30-1 Crawler Skid-Steer Loader Shop Manual WEBM006500 – PDF DOWNLOAD 

Language : English
Pages : 300
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Komatsu CK30-1 Crawler Skid-Steer Loader Shop Manual WEBM006500 – PDF DOWNLOAD 

SERIAL NUMBERS CK30-1 F00003 and up

WEBM006500_CK30-1 1
CONTENTS 2
REVISED PAGES 3
k SAFETY 5
FOREWORD 7
HOW TO READ THE SHOP MANUAL 8
HOISTING INSTRUCTIONS 9
STANDARD TIGHTENING TORQUE 10
COATING MATERIALS 12
ELECTRIC 13
WEIGHT TABLE 14
TABLE OF OIL AND COOLANT QUANTITIES 15
METHOD OF USING THE CONVERSION TABLE 17
10 STRUCTURE AND FUNCTION 25
P T O 26
POWER TRAIN 27
FRAME 28
TRACK TENSIONER IDLER WHEEL 29
TRACK TENSIONER CYLINDER AND BUMPER SPRING 30
LOWER IDLER ROLLER 31
REAR IDLER ROLLER 32
HYDRAULIC CIRCUIT (STANDARD) 33
HYDRAULIC CIRCUIT (FLOAT) 34
HYDRAULIC CIRCUIT (FLOAT + PATTERN CHANGE) 35
HYDRAULIC CIRCUIT (HIGH-FLOW) 36
HYDRAULIC CIRCUIT (SUPER HIGH-FLOW) 37
HYDRAULIC CIRCUIT (SUPER HIGH-FLOW / PATTERN CHANGE) 38
HYDRAULIC PUMP 39
SUCTION SAFETY VALVE (HST Circuit) 45
CHARGE SAFETY VALVE (Charge circuit) 49
CHARGE PUMP 51
ANTI ENGINE-STALL CONTROL VALVE (AS VALVE) 53
SHUTTLE VALVE 55
TRAVEL SYNCHRONIZATION VALVE 56
CONTROL VALVE (3-SPOOL) 57
CONTROL VALVE (4-SPOOL) 67
CLSS 71
SOLENOID VALVE 79
SOLENOID VALVE GROUP ST1 79
SOLENOID VALVE ST2 80
SOLENOID VALVE ST3 81
ACCUMULATOR 82
PATTERN CHANGE VALVE (OPTIONAL) 83
OPERATION 85
PATTERN ISO 85
PATTERN OPTIONAL 85
R H PPC VALVE (STANDARD) 86
EQUIPMENT CONTROL 86
R H PPC VALVE (PATTERN CHANGE) (OPTIONAL) 90
EQUIPMENT AND TRAVEL CONTROL 90
L H PPC VALVE (STANDARD) 94
TRAVEL CONTROL 94
L H PPC VALVE – PATTERN CHANGE (OPTIONAL) 98
EQUIPMENT AND TRAVEL CONTROL 98
EQUIPMENT CONTROL PPC VALVE 102
CYLINDERS 105
ELECTRICAL DIAGRAM (ENGINE LINE) (1/3) 107
ELECTRICAL DIAGRAM (ENGINE LINE) (2/3) 108
ELECTRICAL DIAGRAM (ENGINE LINE) (3/3) 109
ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (1/3) 110
ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (2/3) 111
ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (3/3) 112
ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (1/3) 113
ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (2/3) 114
ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (3/3) 115
ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (1/5) 116
ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (2/5) 117
ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (3/5) 118
ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (4/5) 119
ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (5/5) 120
ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (1/7) 121
ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (2/7) 122
ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (3/7) 123
ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (4/7) 124
ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (5/7) 125
ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (6/7) 126
ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (7/7) 127
ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE STANDARD) (1/2) 128
ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE STANDARD) (2/2) 129
ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE HOMOLOGATION) (1/2) 130
ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE HOMOLOGATION) (2/2) 131
20 TESTING AND ADJUSTMENTS 133
NORMAL OR STANDARD TECHNICAL DATA 135
SPECIAL TOOLS 144
CHECKING THE ENGINE SPEED 145
ADJUSTMENT OF VALVE CLEARANCE 146
MEASUREMENT OF THE COMPRESSION PRESSURE 148
CONTROL AND ADJUSTMENT OF THE FAN BELT TENSION 149
CONTROL AND ADJUSTMENT OF THE INJECTION TIMING 150
CHECKING ENGINE OIL PRESSURE 152
ADJUSTING THE STROKE OF THE ACCELERATOR CABLES 153
REGULATION OF PPC VALVES’ DRIVE PRESSURE 154
ADJUSTMENT OF THE PPC VALVE CLEARANCES 156
ADJUSTING THE POSITION OF THE SERVO-CONTROL ENGAGEMENT SAFETY SENSOR 157
CONTROL AND REGULATION OF THE PRESSURES IN THE HYDRAULIC CIRCUITS 158
TESTING THE HYDRAULIC PUMP 159
VALVE CALIBRATION 160
CHECKING THE TRAVEL DEVIATION 162
CONTROL VALVE 164
CONTROL AND REGULATION OF THE SERVO-CONTROLPOWER SUPPLY 165
ELIMINATION OF RESIDUAL PRESSURES – PRESSURISATION OF THE TANK 167
BLEEDING AIR FROM THE HYDRAULIC CIRCUITS 168
TRACK TENSION TEST AND ADJUSTMENT 170
30 REMOVAL AND INSTALLATION 171
HOW TO READ THE MANUAL 173
PRECAUTIONS TO BE TAKEN WHILE WORKING 174
ENGINE HOOD 175
Removal 175
Installation 175
CAB 176
BATTERY 180
Removal 180
Installation 180
STARTING MOTOR 181
Removal 181
Installation 181
ALTERNATOR 182
Removal 182
Installation 182
AIR INTAKE FILTER 183
Removal 183
Installation 183
MUFFLER 184
Removal 184
Installation 185
VALVE COVER 186
Removal 186
Installation 187
INJECTORS 188
Removal 188
Installation 188
INJECTION PUMP 189
Removal 189
Installation 191
CYLINDER HEAD 192
Removal 192
Installation 194
TURBOCHARGER 195
Removal 195
Installation 195
COOLANT LIQUID PUMP 196
Removal 196
Installation 196
RADIATOR GROUP 197
Removal 197
Installation 198
FUEL TANK 199
Removal 199
Installation 200
CAB 201
Removal 201
Installation 204
ENGINE-PUMP GROUP 205
Removal 205
Installation 208
COMPLETE HYDRAULIC PUMP 209
Removal 209
Installation 211
GEAR PUMP 212
Removal 212
Installation 212
ENGINE-PUMP COUPLING 213
Removal 213
Installation 213
CONTROL VALVE 214
Removal 214
Installation 214
PPC VALVES 215
Removal 215
Installation 215
HEATING SYSTEM BLOWER FAN 216
Removal 216
Installation 217
LIFT CYLINDER 218
Removal 218
Installation 218
BUCKET CYLINDER 219
Removal 219
Installation 220
WORK EQUIPMENT CYLINDERS 221
Assembly 223
COMPLETE WORKING EQUIPMENT 227
Removal 227
Installation 228
WORKING EQUIPMENT SUPPORT FRAME 229
Removal 229
Installation 229
TRACK 230
Removal 230
Installation 231
LOWER IDLER ROLLER 232
Removal 232
Installation 232
IDLER WHEELS 233
Removal 233
Installation 233
DRIVE WHEEL 234
Removal 234
Installation 234
TRACK TENSIONER CYLINDER 235
Removal 235
Installation 235
FINAL DRIVE 236
Removal 236
Installation 238
Disassembly 239
Assembly 251
40 STANDARD MAINTENANCE 265
P T O 266
FRAME AND BUMPER SPRING 267
TRACK TENSIONER IDLER WHEEL 268
DRIVE WHEEL 269
LOWER IDLER ROLLERS 270
REAR IDLER WHEEL 271
HYDRAULIC PUMP 272
CONTROL VALVE 274
R H PPC VALVE 287
L H PPC VALVE 288
PATTERN CHANGE VALVE (OPTIONAL) 290
CYLINDERS 291
WORKING EQUIPMENT 292
90 OTHER 295
ELECTRICAL DIAGRAM (STANDARD) 297
ELECTRICAL DIAGRAM (OPTIONAL) 299

DESCRIPTION:

Komatsu CK30-1 Crawler Skid-Steer Loader Shop Manual WEBM006500 – PDF DOWNLOAD 

SERIAL NUMBERS CK30-1 F00003 and up

FOREWORD
This shop manual has been prepared as an aid to improve the quality of repairs by giving the operator an accurate
understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure
you understand the contents of this manual and use it to full effect at every opportunity.
This shop manual mainly contains the necessary technical information for operations performed in a service
workshop.
The manual is divided into chapters on each main group of components; these chapters are further divided into the
following sections.
STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an understanding
of the structure, but also serves as reference material for troubleshooting.
TESTING AND ADJUSTMENTS
This sections explains checks to be made before and after performing repairs, as well as adjustments to be
made at completion of the checks and repairs.
Troubleshooting charts correlating «Problems» to «Causes» are also included in this section.
REMOVAL AND INSTALLATION
This section explains the order to be followed when removing, installing, disassembling or assembling each
component, as well as precautions to be taken for these operations.
STANDARD MAINTENANCE
This section gives the judgement standards when inspecting disassembled parts.

IMAGES PREVIEW OF THE MANUAL:

S.V  25/12/24