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Komatsu Crawler Carrier CD60R-1 Operation & Maintenance Manual SN 1801 and up – PDF DOWNLOAD
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Komatsu Crawler Carrier CD60R-1 Operation & Maintenance Manual
Book Code : SEAM035602T
SERIAL NUMBERS CD60R-1801 and up
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Description
Komatsu Crawler Carrier CD60R-1 Operation & Maintenance Manual
FILE DETAILS:
Komatsu Crawler Carrier CD60R-1 Operation & Maintenance Manual
Size : 8.68 MB
Format : PDF
Language : English
Number of Pages : 199 Pages
KOMATSU CRAWLER CARRIER CD60R-1 OPERATION & MAINTENANCE MANUAL SN 1801 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Crawler Carrier CD60R-1 Operation & Maintenance Manual
FOREWORD:
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
TABLE OF CONTENTS:
Komatsu Crawler Carrier CD60R-1 Operation & Maintenance Manual
COVER............................................................................. 1 FOREWORD.......................................................................... 2 FOREWORD...................................................................... 3 SAFETY INFORMATION............................................................ 6 INTRODUCTION.................................................................. 8 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE.............................. 8 NECESSARY INFORMATION......................................................... 9 MACHINE SERIAL NO. PLATE AND POSITION..................................... 9 ENGINE SERIAL NO. PLATE AND POSITION...................................... 9 POSITION OF SERVICE METER................................................. 10 TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR................................. 10 CONTENTS.......................................................................... 11 SAFETY............................................................................ 15 SAFETY........................................................................ 16 SAFETY LABELS................................................................. 18 POSITIONS OF SAFETY PICTOGRAMS............................................ 19 SAFETY LABELS............................................................. 20 GENERAL PRECAUTIONS........................................................... 26 SAFETY RULES.............................................................. 26 IF ABNORMALITIES ARE FOUND................................................ 26 CLOTHING AND PERSONAL PROTECTIVE ITEMS.................................... 26 FIRE EXTINGUISHER AND FIRST AID KIT....................................... 26 SAFETY FEATURES........................................................... 27 KEEP MACHINE CLEAN........................................................ 27 INSIDE OPERATOR'S COMPARTMENT............................................. 27 ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT............................ 28 HANDRAILS AND STEPS....................................................... 29 MOUNTING AND DISMOUNTING.................................................. 30 PREVENTION OF BURNS....................................................... 30 FIRE PREVENTION........................................................... 31 ACTION IF FIRE OCCURS..................................................... 32 WINDOW WASHER LIQUID...................................................... 32 CAB WINDOW GLASS.......................................................... 32 PROTECTION FROM FALLING OBJECTS, FLYING OBJECTS, AND INTRUDING OBJECTS.... 32 PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE).............. 32 PRECAUTIONS FOR ATTACHMENTS............................................... 33 UNAUTHORIZED MODIFICATION................................................. 33 SAFETY AT WORKSITE........................................................ 33 WORKING ON LOOSE GROUND................................................... 33 DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES.................................... 34 ENSURE GOOD VISIBILITY.................................................... 34 VENTILATION FOR ENCLOSED AREAS............................................ 35 CHECKING SIGNALMAN'S SIGNALS AND SIGNS.................................... 35 EMERGENCY EXIT FROM OPERATOR’S CAB........................................ 35 BE CAREFUL ABOUT ASBESTOS DUST............................................ 35 PRECAUTIONS FOR OPERATION..................................................... 36 BEFORE STARTING ENGINE.................................................... 36 CHECKS BEFORE STARTING ENGINE......................................... 36 PRECAUTIONS WHEN STARTING............................................. 37 PRECAUTIONS IN COLD AREAS............................................. 37 AFTER STARTING ENGINE..................................................... 38 CHECKS AFTER STARTING ENGINE.......................................... 38 PRECAUTIONS WHEN CHANGING DIRECTION................................... 38 PRECAUTIONS WHEN TRAVELING............................................ 39 TRAVELING ON SLOPES................................................... 40 PRECAUTIONS WHEN OPERATING DUMP BODY.................................. 40 OPERATIONS ON SLOPES.................................................. 41 PROHIBITED OPERATIONS................................................. 41 OPERATE CAREFULLY ON SNOW............................................. 41 PARKING MACHINE....................................................... 42 TRANSPORTATION............................................................ 43 LOADING AND UNLOADING................................................. 43 SHIPPING.............................................................. 43 BATTERY................................................................... 44 BATTERY HAZARD PREVENTION............................................. 44 STARTING WITH BOOSTER CABLE........................................... 45 TOWING.................................................................... 46 WHEN TOWING........................................................... 46 PRECAUTIONS FOR MAINTENENCE................................................... 47 WARNING TAG............................................................... 47 KEEP WORK PLACE CLEAN AND TIDY............................................ 47 APPOINT LEADER WHEN WORKING WITH OTHERS................................... 47 STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE................ 48 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING........................ 48 PROPER TOOLS.............................................................. 49 ACCUMULATOR............................................................... 49 PERSONNAL................................................................. 49 PRECAUTIONS FOR WORK UNDER MACHINE........................................ 50 NOISE..................................................................... 50 PRECAUTIONS WHEN USING HAMMER............................................. 50 REPAIR WELDING............................................................ 50 REMOVING BATTERY TERMINAL................................................. 51 PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION....... 51 DO NOT DISASSEMBLE RECOIL SPRING.......................................... 51 PRECAUTION WITH HIGH-PRESSURE OIL......................................... 52 HANDLING HIGH-PRESSURE HOSES.............................................. 52 WASTE MATERIAL............................................................ 52 MAINTENANCE FOR CAR COOLER................................................ 53 COMPRESSED AIR............................................................ 53 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS............................. 53 OPERATION......................................................................... 54 GENERAL VIEW.................................................................. 55 GENERAL VIEW OF MACHINE................................................... 55 GENERAL VIEW OF CONTROLS AND GAUGES....................................... 56 EXPLANATION OF COMPONENTS..................................................... 57 MACHINE MONITOR........................................................... 57 SWITCHES.................................................................. 64 CONTROL LEVERS AND PEDALS................................................. 68 WINDSHIELD................................................................ 72 LOWER WINDSHIELD.......................................................... 75 SLIDING WINDOW............................................................ 75 DOOR LOCK................................................................. 75 EMERGENCY ESCAPE HAMMER................................................... 76 CAP, COVER WITH LOCK...................................................... 77 FUSE...................................................................... 78 FUSIBLELINK............................................................... 79 TOOL BOX.................................................................. 79 OPERATION MANUAL STORAGE.................................................. 79 GREASE GUN HOLDER......................................................... 79 POWER SUPPLY TAKE-OFF PORT................................................ 80 HANDLING ACCUMULATOR...................................................... 81 BODY SUPPORT ROD.......................................................... 82 CAR HEATER AND DEFROSTER CONTROLS......................................... 83 OPERATION..................................................................... 85 CHECK BEFORE STARTING ENGINE, ADJUST...................................... 85 STARTING ENGINE........................................................... 98 OPERATIONS AND CHECKS AFTER STARTING ENGINE...............................101 STOPPING ENGINE...........................................................104 CHECK AFTER STOPPING ENGINE...............................................104 MACHINE OPERATION.........................................................105 STEERING MACHINE..........................................................109 SWINGING..................................................................111 OPERATING DUMP BODY.......................................................112 PROHIBITIONS FOR OPERATION................................................113 PRECAUTIONS FOR OPERATION.................................................114 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS...............................115 PARKING MACHINE...........................................................117 CHECK AFTER FINISHING WORK................................................119 LOCKING...................................................................119 HANDLING RUBBER SHOES.....................................................120 TRANSPORTATION................................................................124 LOADING, UNLOADING WORK...................................................124 LIFTING MACHINE...........................................................128 COLD WEATHER OPERATION........................................................129 PRECAUTIONS FOR LOW TEMPERATURE...........................................129 AFTER COMPLETION OF WORK..................................................131 AFTER COLD WEATHER........................................................131 LONG-TERM STORAGE.............................................................132 BEFORE STORAGE............................................................132 DURING STORAGE............................................................132 AFTER STORAGE.............................................................133 TROUBLESHOOTING...............................................................134 AFTER RUNNING OUT OF FUEL.................................................134 TOWING THE MACHINE........................................................134 LIGHT-WEIGHT TOWING HOOK..................................................134 IF BATTERY IS DISCHARGED..................................................135 OTHER TROUBLE.............................................................139 MAINTENANCE.......................................................................142 GUIDE TO MAINTENANCE..........................................................143 OUTLINE OF SERVICE............................................................146 OUTLINE OF OIL, FUEL, COOLANT.............................................146 RELATING TO ELECTRIC SYSTEM...............................................148 HANDLING HYDRAULIC SYSTEM.................................................149 WEAR PARTS....................................................................150 WEAR PARTS LIST...........................................................150 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE..........151 PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS..........................151 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS................................155 TORQUE LIST...............................................................155 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.................................156 SAFETY CRITICAL PARTS.....................................................157 MAINTENANCE SCHEDURE CHART....................................................158 MAINTENANCE SCHEDURE CHART................................................158 SERVICE PROCEDURE.............................................................160 INITIAL 250 HOURS SERVICE.................................................160 WHEN REQUIRED.............................................................161 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT..........................161 CLEAN INSIDE OF COOLING SYSTEM........................................164 CHECK RUBBER SHOES....................................................167 CHECK AND ADJUST TRACK TENSION........................................168 REPLACE RUBBER SHOES..................................................169 CHECK ELECTRICAL INTAKE AIR HEATER....................................170 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID............................170 CHECK BEFORE STARTING.....................................................171 EVERY 100 HOURS SERVICE...................................................172 DRAIN WATER, SEDIMENT FROM FUEL TANK..................................172 LUBRICATING...........................................................173 EVERY 250 HOURS SERVICE...................................................175 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE.....175 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL..........................176 CHECK LEVEL OF BATTERY ELECTROLYTE....................................177 REPLACE HYDRAULIC FILTER ELEMENT......................................178 EVERY 500 HOURS SERVICE...................................................179 REPLACE FUEL FILTER CARTRIDGE.........................................179 CHECK SWING PINION GREASE LEVEL, ADD GREASE...........................180 GREASE SWING CIRCLE (2 points)........................................180 CHANGE OIL IN FINAL DRIVE CASE........................................181 REPLACE HYDRAULIC LINE FILTER ELEMENT.................................182 CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS......................183 EVERY 1000 HOURS SERVICE..................................................184 CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD OIL......................184 CHECK FAN BELT TANSION, ADJUST........................................184 CHECK ALL TIGHTENING PARTS OF TURBOCHARGER............................184 CHECK PLAY OF TURBOCHARGER ROTOR......................................184 EVERY 2000 HOURS SERVICE..................................................185 CHANGE OIL IN HYDRAULIC TANK AND CLEAN STRAINER.......................185 CLEAN, CHECK TURBOCHARGER.............................................187 CHECK ALTERNATOR, STARTING MOTOR......................................187 CHECK ENGINE VALVE CLEARANCE, ADJUST..................................187 CHECK VIBRATION DAMPER................................................187 EVERY 4000 HOURS SERVICE..................................................188 CHECK WATER PUMP......................................................188 SPECIFICATIONS....................................................................189 SPECIFICATIONS................................................................190 ATTACHMENTS, OPTIONS..............................................................191 CAR COOLER....................................................................192 CONTROL PANEL AND COMPONENTS..............................................192 PRECAUTION WHEN USING.....................................................193 CAR COOLER MAINTENANCE....................................................193 INDEX.............................................................................197
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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