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Komatsu Crawler Carrier CD60R-1 Operation & Maintenance Manual SN 2012 and up – PDF DOWNLOAD
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Komatsu Crawler Carrier CD60R-1 Operation & Maintenance Manual
Book Code : TEN00281-00
SERIAL NUMBERS 2012 and up
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Description
Komatsu Crawler Carrier CD60R-1 Operation & Maintenance Manual
FILE DETAILS:
Komatsu Crawler Carrier CD60R-1 Operation & Maintenance Manual
Size : 8.95 MB
Format : PDF
Language : English
Number of Pages : 207 pages
Brand: Komatsu
Type of machine: Crawler Dozer
Type of document: Operation & Maintenance Manual
Model: CD60R-1
Serial: 2012 and up
KOMATSU CRAWLER CARRIER CD60R-1 OPERATION & MAINTENANCE MANUAL SN 2012 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Crawler Carrier CD60R-1 Operation & Maintenance Manual
FOREWORD:
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
TABLE OF CONTENTS:
Komatsu Crawler Carrier CD60R-1 Operation & Maintenance Manual
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 FOREWORD................................................................................... 3 SAFETY INFORMATION......................................................................... 6 INTRODUCTION............................................................................... 8 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................................... 8 NECESSARY INFORMATION...................................................................... 9 MACHINE SERIAL NO. PLATE AND POSITION.................................................. 9 ENGINE SERIAL NO. PLATE AND POSITION................................................... 9 POSITION OF SERVICE METER.............................................................. 10 TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 10 CONTENTS....................................................................................... 11 SAFETY......................................................................................... 16 SAFETY..................................................................................... 17 SAFETY LABELS.............................................................................. 19 POSITIONS OF SAFETY PICTOGRAMS......................................................... 20 SAFETY LABELS.......................................................................... 21 GENERAL PRECAUTIONS........................................................................ 28 SAFETY RULES........................................................................... 28 IF ABNORMALITIES ARE FOUND............................................................. 28 CLOTHING AND PERSONAL PROTECTIVE ITEMS................................................. 28 FIRE EXTINGUISHER AND FIRST AID KIT.................................................... 28 SAFETY FEATURES........................................................................ 29 KEEP MACHINE CLEAN..................................................................... 29 INSIDE OPERATOR'S COMPARTMENT.......................................................... 29 ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT......................................... 30 HANDRAILS AND STEPS.................................................................... 31 MOUNTING AND DISMOUNTING............................................................... 32 PREVENTION OF BURNS.................................................................... 32 FIRE PREVENTION........................................................................ 33 ACTION IF FIRE OCCURS.................................................................. 34 WINDOW WASHER LIQUID................................................................... 34 CAB WINDOW GLASS....................................................................... 34 PROTECTION FROM FALLING OBJECTS, FLYING OBJECTS, AND INTRUDING OBJECTS................. 34 PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)........................... 34 PRECAUTIONS FOR ATTACHMENTS............................................................ 35 UNAUTHORIZED MODIFICATION.............................................................. 35 SAFETY AT WORKSITE..................................................................... 35 WORKING ON LOOSE GROUND................................................................ 35 DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES................................................. 36 ENSURE GOOD VISIBILITY................................................................. 36 VENTILATION FOR ENCLOSED AREAS......................................................... 37 CHECKING SIGNALMAN'S SIGNALS AND SIGNS................................................. 37 EMERGENCY EXIT FROM OPERATOR’S CAB..................................................... 37 BE CAREFUL ABOUT ASBESTOS DUST......................................................... 37 PRECAUTIONS FOR OPERATION.................................................................. 38 BEFORE STARTING ENGINE................................................................. 38 CHECKS BEFORE STARTING ENGINE...................................................... 38 PRECAUTIONS WHEN STARTING.......................................................... 39 PRECAUTIONS IN COLD AREAS.......................................................... 39 AFTER STARTING ENGINE.................................................................. 40 CHECKS AFTER STARTING ENGINE....................................................... 40 PRECAUTIONS WHEN CHANGING DIRECTION................................................ 40 PRECAUTIONS WHEN TRAVELING......................................................... 41 TRAVELING ON SLOPES................................................................ 42 PRECAUTIONS WHEN OPERATING DUMP BODY............................................... 42 OPERATIONS ON SLOPES............................................................... 43 PROHIBITED OPERATIONS.............................................................. 43 OPERATE CAREFULLY ON SNOW.......................................................... 43 PARKING MACHINE.................................................................... 44 TRANSPORTATION......................................................................... 45 LOADING AND UNLOADING.............................................................. 45 SHIPPING........................................................................... 45 BATTERY................................................................................ 46 BATTERY HAZARD PREVENTION.......................................................... 46 STARTING WITH BOOSTER CABLE........................................................ 47 TOWING................................................................................. 48 WHEN TOWING........................................................................ 48 PRECAUTIONS FOR MAINTENANCE................................................................ 49 WARNING TAG............................................................................ 49 KEEP WORK PLACE CLEAN AND TIDY......................................................... 49 APPOINT LEADER WHEN WORKING WITH OTHERS................................................ 49 STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE............................. 50 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING..................................... 50 PROPER TOOLS........................................................................... 51 ACCUMULATOR............................................................................ 51 PERSONNAL.............................................................................. 51 PRECAUTIONS FOR WORK UNDER MACHINE..................................................... 51 NOISE.................................................................................. 52 PRECAUTIONS WHEN USING HAMMER.......................................................... 52 REPAIR WELDING......................................................................... 52 REMOVING BATTERY TERMINAL.............................................................. 52 PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION.................... 53 DO NOT DISASSEMBLE RECOIL SPRING....................................................... 53 PRECAUTION WITH HIGH-PRESSURE OIL...................................................... 54 HANDLING HIGH-PRESSURE HOSES........................................................... 54 WASTE MATERIAL......................................................................... 54 MAINTENANCE FOR CAR COOLER............................................................. 55 COMPRESSED AIR......................................................................... 55 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.......................................... 55 OPERATION...................................................................................... 56 GENERAL VIEW............................................................................... 57 GENERAL VIEW OF MACHINE................................................................ 57 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 58 EXPLANATION OF COMPONENTS.................................................................. 59 MACHINE MONITOR........................................................................ 59 INCLINOMETER........................................................................... 66 SWITCHES............................................................................... 67 CONTROL LEVERS AND PEDALS.............................................................. 71 WINDSHIELD............................................................................. 75 LOWER WINDSHIELD....................................................................... 78 SLIDING WINDOW......................................................................... 78 DOOR LOCK.............................................................................. 78 EMERGENCY ESCAPE HAMMER................................................................ 79 CAP, COVER WITH LOCK................................................................... 80 BODY SUPPORT ROD....................................................................... 81 FUSE................................................................................... 82 FUSIBLELINK............................................................................ 83 POWER SUPPLY TAKE-OFF PORT............................................................. 83 TOOL BOX............................................................................... 83 OPERATION MANUAL STORAGE............................................................... 84 GREASE GUN HOLDER...................................................................... 84 HANDLING ACCUMULATOR................................................................... 85 CAR HEATER AND DEFROSTER CONTROLS...................................................... 87 OPERATION.................................................................................. 89 CHECK BEFORE STARTING ENGINE, ADJUST................................................... 89 STARTING ENGINE........................................................................102 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................105 STOPPING ENGINE........................................................................108 CHECK AFTER STOPPING ENGINE............................................................108 MACHINE OPERATION......................................................................109 STEERING MACHINE.......................................................................113 SWINGING...............................................................................115 OPERATING DUMP BODY....................................................................116 PROHIBITIONS FOR OPERATION.............................................................117 PRECAUTIONS FOR OPERATION..............................................................118 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS............................................119 PARKING MACHINE........................................................................122 CHECK AFTER FINISHING WORK.............................................................124 LOCKING................................................................................124 HANDLING RUBBER SHOES..................................................................125 TRANSPORTATION.............................................................................129 LOADING, UNLOADING WORK................................................................129 LIFTING MACHINE........................................................................133 COLD WEATHER OPERATION.....................................................................134 PRECAUTIONS FOR LOW TEMPERATURE........................................................134 AFTER COMPLETION OF WORK...............................................................136 AFTER COLD WEATHER.....................................................................136 LONG-TERM STORAGE..........................................................................137 BEFORE STORAGE.........................................................................137 DURING STORAGE.........................................................................137 AFTER STORAGE..........................................................................137 TROUBLESHOOTING............................................................................138 AFTER RUNNING OUT OF FUEL..............................................................138 TOWING THE MACHINE.....................................................................138 LIGHT-WEIGHT TOWING HOOK...............................................................138 IF BATTERY IS DISCHARGED...............................................................139 OTHER TROUBLE..........................................................................143 MAINTENANCE....................................................................................146 GUIDE TO MAINTENANCE.......................................................................147 OUTLINE OF SERVICE.........................................................................150 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................150 RELATING TO ELECTRIC SYSTEM............................................................154 HANDLING HYDRAULIC SYSTEM..............................................................154 WEAR PARTS.................................................................................155 WEAR PARTS LIST........................................................................155 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................156 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....158 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................159 TORQUE LIST............................................................................159 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................160 SAFETY CRITICAL PARTS..................................................................161 MAINTENANCE SCHEDURE CHART.................................................................162 MAINTENANCE SCHEDURE CHART.............................................................162 SERVICE PROCEDURE..........................................................................164 INITIAL 250 HOURS SERVICE..............................................................164 WHEN REQUIRED..........................................................................165 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT.......................................165 CLEAN INSIDE OF COOLING SYSTEM.....................................................168 CHECK RUBBER SHOES.................................................................171 CHECK AND ADJUST TRACK TENSION.....................................................172 REPLACE RUBBER SHOES...............................................................173 CHECK ELECTRICAL INTAKE AIR HEATER.................................................174 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID.........................................174 CHECK BEFORE STARTING..................................................................175 EVERY 100 HOURS SERVICE................................................................176 DRAIN WATER, SEDIMENT FROM FUEL TANK...............................................176 LUBRICATING........................................................................177 EVERY 250 HOURS SERVICE................................................................179 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE..................179 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL.......................................180 CHECK LEVEL OF BATTERY ELECTROLYTE.................................................181 REPLACE HYDRAULIC FILTER ELEMENT...................................................184 EVERY 500 HOURS SERVICE................................................................185 REPLACE FUEL FILTER CARTRIDGE......................................................185 CHECK SWING PINION GREASE LEVEL, ADD GREASE........................................186 GREASE SWING CIRCLE (2 POINTS).....................................................186 CHANGE OIL IN FINAL DRIVE CASE.....................................................187 REPLACE HYDRAULIC LINE FILTER ELEMENT..............................................188 CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS...................................189 EVERY 1000 HOURS SERVICE...............................................................190 CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD OIL...................................190 CHECK FAN BELT TANSION, ADJUST.....................................................190 CHECK ALL TIGHTENING PARTS OF TURBOCHARGER.........................................190 CHECK PLAY OF TURBOCHARGER ROTOR...................................................190 EVERY 2000 HOURS SERVICE...............................................................191 CHANGE OIL IN HYDRAULIC TANK AND CLEAN STRAINER....................................191 CLEAN, CHECK TURBOCHARGER..........................................................193 CHECK ALTERNATOR, STARTING MOTOR...................................................193 CHECK ENGINE VALVE CLEARANCE, ADJUST...............................................193 CHECK VIBRATION DAMPER.............................................................193 EVERY 4000 HOURS SERVICE...............................................................194 CHECK WATER PUMP...................................................................194 SPECIFICATIONS.................................................................................196 SPECIFICATIONS.............................................................................197 ATTACHMENTS, OPTIONS...........................................................................198 CAR COOLER.................................................................................199 CONTROL PANEL AND COMPONENTS...........................................................199 PRECAUTION WHEN USING..................................................................200 CAR COOLER MAINTENANCE.................................................................200 INDEX..........................................................................................204
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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