Komatsu D155AX-5 Bulldozer Operation & Maintenance Manual – PDF DOWNLOAD
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Komatsu D155AX-5 Bulldozer Operation & Maintenance Manual – PDF DOWNLOAD
SERIAL NUMBERS D155АХ-7 5001 and up
FOREWORD:
- This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.
- Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
SAFETY INFORMATION :
- To enable you to use this machine safely, safety precautions and labels are given in this manual and affixed to the machine to give explanations of situations involving potential hazards and of the methods of avoiding such situations.
- Signal words The following signal words are used to inform you that there is a potential hazardous situation that may lead to personal injury or damage. In this manual and on machine labels, the following signal words are used to express the potential level of hazard. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is to be limited to most extreme situations.
TABLE OF CONTENTS:
Komatsu D155AX-5 Bulldozer Operation & Maintenance Manual – PDF DOWNLOAD
FOREWORD 1-2
SAFETY INFORMATION 1-5
INTRODUCTION 1-7
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE 1-7
NECESSARY INFORMATION 1-8
MACHINE SERIAL NO PLATE AND POSITION 1-8
ENGINE SERIAL NO PLATE AND POSITION 1-8
EMISSION CONTROL INFORMATION LABEL 1-9
BLADE SERIAL NO PLATE POSITION 1-9
RIPPER SERIAL NO PLATE POSITION 1-9
POSITION OF SERVICE METER 1-10
TABLE OF ENTER SERIAL NO AND DISTRIBUTOR 1-10
SAFETY
SAFETY 2-2
SAFETY LABELS 2-4
POSITIONS OF SAFETY PICTOGRAMS 2-5
SAFETY LABELS 2-6
GENERAL PRECAUTIONS 2-10
PRECAUTIONS FOR OPERATION 2-19
STARTING ENGINE 2-19
OPERATION 2-21
TRANSPORTATION 2-25
BATTERY 2-26
TOWING 2-28
PRECAUTIONS FOR MAINTENENCE 2-29
OPERATION
GENERAL VIEW 3-2
GENERAL VIEW OF MACHINE 3-2
GENERAL VIEW OF CONTROLS AND GAUGES 3-3
CONTENTS FOREWORD
1-12
EXPLANATION OF COMPONENTS 3-6
FRONT PANEL 3-7
SWITCHES 3-24
CONTROL LEVERS, PEDALS, DIAL 3-28
DUST INDICATOR 3-35
POWER SOURCE 3-35
FUSE BOX 3-36
DOOR-OPEN LOCK 3-38
SASH GLASS INTERMEDIATE LOCK 3-38
HOT AND COOL BOX 3-39
DOOR POCKET 3-39
ASHTRAY 3-39
TOOL BOX 3-40
USING CAR RADIO 3-41
AM/FM RADIO 3-46
HANDLING AIR CONDITIONER 3-54
HANDLING HEATER 3-58
HANDLING ACCUMULATOR 3-59
OPERATION 3-60
CHECK BEFORE STARTING ENGINE 3-60
STARTING ENGINE 3-79
AFTER STARTING ENGINE 3-85
WARMING-UP OPERATION 3-86
STOPPING ENGINE 3-90
CHECK AFTER STOPPING ENGINE 3-91
MACHINE OPERATION 3-92
STEERING MACHINE 3-98
PRECAUTIONS FOR OPERATION 3-101
PARKING MACHINE 3-103
CHECK AFTER FINISHING WORK 3-105
LOCKING 3-105
RIPPER OPERATION 3-106
WORK POSSIBLE USING BULLDOZER 3-108
ADJUSTING POSTURE OF WORK EQUIPMENT 3-110
TIPS FOR LONGER UNDERCARRIAGE LIFE 3-117
TRANSPORTATION 3-120
LOADING, UNLOADING WORK 3-120
PRECAUTIONS FOR LOADING 3-120
METHOD OF LIFTING MACHINE 3-121
PRECAUTIONS FOR TRANSPORTATION 3-122
REMOVAL OF CAB 3-123
COLD WEATHER OPERATION 3-125
COLD WEATHER OPERATION INFORMATION 3-125
AFTER DAILY WORK COMPLETION 3-127
AFTER COLD WEATHER SEASON 3-127
FOREWORD CONTENTS
1-13
LONG TERM STORAGE 3-128
BEFORE STORAGE 3-128
DURING STORAGE 3-128
AFTER STORAGE 3-128
TROUBLESHOOTING 3-129
AFTER RUNNING OUT OF FUEL 3-129
METHOD OF TOWING MACHINE 3-130
DISCHARGED BATTERY 3-131
OTHER TROUBLE 3-135
MAINTENANCE
GUIDE TO MAINTENANCE 4-2
OUTLINE OF SERVICE 4-5
OUTLINE OF OIL, FUEL, COOLANT 4-5
ELECTRIC SYSTEM MAINTENANCE 4-8
WEAR PARTS 4-9
WEAR PARTS LIST 4-9
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE 4-11
PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS 4-11
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS 4-15
TORQUE LIST 4-15
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 4-16
SAFETY CRITICAL PARTS 4-17
MAINTENANCE SCHEDURE CHART 4-19
MAINTENANCE SCHEDURE CHART 4-19
SERVICE PROCEDURE 4-21
INITIAL 250 HOURS MAINTENANCE 4-21
WHEN REQUIRED 4-22
CHECK BEFORE STARTING 4-43
EVERY 250 HOURS SERVICE 4-44
EVERY 500 HOURS SERVICE 4-51
EVERY 1000 HOURS SERVICE 4-57
EVERY 2000 HOURS SERVICE 4-65
EVERY 4000 HOURS SERVICE 4-69
EVERY 8000 HOURS SERVICE 4-72
SPECIFICATIONS
SPECIFICATIONS 5-2
CONTENTS FOREWORD
1-14
ATTACHMENTS AND OPTIONS
GENERAL PRECAUTIONS 6-2
PRECAUTIONS RELATED TO SAFETY 6-2
INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS 6-4
INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS 6-4
HANDLING HEADREST 6-5
HANDLING REVERSIBLE FAN 6-6
REVERSING REVERSIBLE FAN 6-6
HANDLING CAP WITH LOCK 6-7
OPENING AND CLOSING LOCKABLE CAP 6-7
PROCEDURE FOR SELECTING RIPPER POINT 6-8
PROCEDURE FOR SELECTING RIPPER POINT 6-8
INDEX 7-1
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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