KOMATSU D155AX-5 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:70001 & UP) KOMATSU D155AX-5 – PDF DOWNLOAD

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KOMATSU D155AX-5 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:70001 & UP) KOMATSU D155AX-5

KOMATSU D155AX-5 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:70001 & UP) KOMATSU D155AX-5 – PDF DOWNLOAD:

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KOMATSU D155AX-5 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:70001 & UP) KOMATSU D155AX-5

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. lithis manual has been bet or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• if you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not as reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available nformation of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Zonsult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

KOMATSU D155AX-5 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:70001 & UP) KOMATSU D155AX-5

COVER..........................................................................  1
1. FOREWORD....................................................................  2
2. SAFETY INFORMATION..........................................................  5
3. INTRODUCTION................................................................  6
4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR................  7
5. CONTENTS....................................................................  8
SAFETY......................................................................... 12
	6. GENERAL PRECAUTIONS..................................................... 13
	7. PRECAUTIONS DURING OPERATION............................................ 19
		7.1 BEFORE STARTING ENGINE............................................. 19
		7.2 AFTER STARTING ENGINE.............................................. 21
		7.3 TRANSPORTATION..................................................... 27
		7.4 BATTERY............................................................ 28
		7.5 TOWING............................................................. 30
	8. PRECAUTIONS FOR MAINTENANCE............................................. 31
		8.1 BEFORE CARRYING OUT MAINTENANCE.................................... 31
		8.2 DURING MAINTENANCE................................................. 35
	9. POSITION FOR ATTACHING SAFETY LABELS ................................... 40
		9.1 POSITION FOR ATTACHING SAFETY LABELS............................... 40
		9.2 CONTENT AND USE OF WARNING PLATES.................................. 44
OPERATION...................................................................... 45
	10. GENERAL VIEW........................................................... 46
		10.1 GENERAL VIEW OF MACHINE........................................... 46
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES............................... 47
	11. EXPLANATION OF COMPONENTS.............................................. 50
		11.1 FRONT PANEL (METERS,LAMPS,SWITCHES)............................... 51
		11.2 SWITCHES.......................................................... 63
		11.3 CONTROL LEVERS,PEDALS,DIAL........................................ 66
		11.4 DUST INDICATOR.................................................... 72
		11.5 POWER SOURCE...................................................... 72
		11.6 FUSE BOX.......................................................... 72
		11.7 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB)....................... 74
		11.8 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB)......... 74
		11.9 HOT AND COOL BOX (MACHINES EQUIPPED WITH CAB)..................... 74
		11.10 DOOR POCKET (MACHINES EQUIPPED WITH CAB)......................... 75
		11.11 ASHTRAY (MACHINES EQUIPPED WITH CAB)............................. 75
		11.12 TOOL BOX......................................................... 75
		11.13 USING CAR RADIO (MACHINES EQUIPPED WITH CAB,CAR RADIO)........... 76
		11.14 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)............ 80
		11.15 HANDLING HEATER (MACHINES EQUIPPED WITH CAB)..................... 84
		11.16 HANDLING ACCUMULATOR............................................. 85
		11.17 LOCATION OF FIRE EXTINGUISHER.................................... 86
	12. OPERATION.............................................................. 87
		12.1 CHECK BEFORE STARTING ENGINE...................................... 87
		12.2 STARTING ENGINE...................................................101
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE.......................104
		12.4 MOVING MACHINE ...................................................106
		12.5 SHIFTING GEAR.....................................................108
		12.6 SHIFTING BETWEEN FORWARD AND REVERSE..............................109
		12.7 STEERING MACHINE..................................................110
		12.8 STOPPING MACHINE..................................................112
		12.9 PRECAUTIONS FOR OPERATION.........................................113
		12.10 PARKING MACHINE..................................................115
		12.11 CHECK AFTER FINISHING WORK.......................................116
		12.12 STOPPING ENGINE..................................................117
		12.13 CHECK AFTER STOPPING ENGINE......................................118
		12.14 LOCKING..........................................................118
		12.15 RIPPER OPERATION ................................................119
		12.16 WORK POSSIBLE USING BULLDOZER....................................121
		12.17 ADJUSTING POSTURE OF WORK EQUIPMENT..............................123
		12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE...............................129
	13. TRANSPORTATION.........................................................132
		13.1 LOADING,UNLOADING WORK............................................132
		13.2 PRECAUTIONS FOR LOADING...........................................132
		13.3 METHOD OF LIFTING MACHINE.........................................133
		13.4 PRECAUTIONS FOR TRANSPORTATION....................................134
		13.5 REMOVAL OF CAB (MACHINES EQUIPPED WITH CAB).......................134
	14. COLD WEATHER OPERATION.................................................135
		14.1 PRECAUTIONS FOR LOW TEMPERATURE...................................135
		14.2 AFTER COMPLETION OF WORK..........................................137
		14.3 AFTER COLD WEATHER................................................137
	15. LONG-TERM STORAGE .....................................................138
		15.1 BEFORE STORAGE....................................................138
		15.2 DURING STORAGE....................................................138
		15.3 AFTER STORAGE.....................................................138
	16. TROUBLESHOOTING........................................................139
		16.1 AFTER RUNNING OUT OF FUEL.........................................139
		16.2 METHOD OF TOWING MACHINE..........................................139
		16.3 IF BATTERY IS DISCHARGED..........................................140
		16.4 OTHER TROUBLE.....................................................143
MAINTENANCE ...................................................................147
	17. GUIDES TO MAINTENANCE..................................................148
	18. OUTLINES OF SERVICE....................................................151
		18.1 OUTLINE OF OIL,FUEL,COOLANT.......................................151
		18.2 RELATING TO ELECTRIC SYSTEM.......................................153
	19. WEAR PARTS LIST........................................................154
	20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....156
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.........................160
		21.1 INTRODUCTION OF NECESSARY TOOLS...................................160
		21.2 TORQUE LIST.......................................................161
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..........................162
	23. MAINTENANCE SCHEDULE CHART.............................................165
	24. SERVICE PROCEDURE......................................................168
		24.1 INITIAL 250 HOURS SERVICE.........................................168
		24.2 WHEN REQUIRED.....................................................169
		24.3 CHECK BEFORE STARTING.............................................188
		24.4 EVERY 250 HOURS SERVICE...........................................198
		24.5 EVERY 500 HOURS SERVICE...........................................207
		24.6 EVERY 1000 HOURS SERVICE..........................................209
		24.7 EVERY 2000 HOURS SERVICE..........................................215
		24.8 EVERY 4000 HOURS SERVICE..........................................219
SPECIFICATIONS.................................................................220
	25. SPECIFICATIONS.........................................................221
OPTIONS,ATTACHMENTS............................................................223
	26. GENERAL PRECAUTIONS....................................................224
		26.1 PRECAUTIONS RELATED TO SAFETY.....................................224
	27. INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS.........................225
		27.1 INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS....................225
	28. USING SEAT BELT........................................................226
		28.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER.............226
	29. HANDLING HEADREST......................................................228
		29.1 ADJUSTING HEIGHT OF HEADREST......................................228
	30. HANDLING REVERSIBLE FAN................................................229
		30.1 REVERSING REVERSIBLE FAN..........................................229
	31. HANDLING CAP WITH LOCK.................................................230
		31.1 OPENING AND CLOSING LOCKABLE CAP..................................230
	32. PROCEDURE FOR SELECTING RIPPER POINT...................................231
		32.1 PROCEDURE FOR SELECTING RIPPER POINT..............................231

PLEASE NOTE:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]