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Komatsu D155AX-6 Bulldozer Operation & Maintenance Manual – PDF Download
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Description
Komatsu D155AX-6 Bulldozer Operation & Maintenance Manual
Description:
Komatsu D155AX-6 Bulldozer Operation & Maintenance Manual
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.
Table Of Contents:
Komatsu D155AX-6 Bulldozer Operation & Maintenance Manual
FOREWORD....................................................................................... 3 FOREWORD................................................................................... 4 SAFETY INFORMATION......................................................................... 5 Noise emission levels.................................................................. 7 Vibration levels....................................................................... 7 Guide to Reduce Vibration Levels on Machine........................................ 8 INTRODUCTION............................................................................... 10 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................................... 10 VISIBILITY FROM OPERATOR'S SEAT........................................................ 11 PROXIMITY VISIBILITY............................................................... 11 12M CIRCUMFERENCE VISIBILITY....................................................... 11 BREAKING IN THE MACHINE................................................................ 12 NECESSARY INFORMATION...................................................................... 13 PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE.......................... 13 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 14 BLADE SERIAL NO. PLATE POSITION........................................................ 15 RIPPER SERIAL NO. PLATE POSITION....................................................... 15 ROPS, FOPS NO. PLATE POSITION.......................................................... 15 POSITION OF SERVICE METER.............................................................. 15 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 16 MACHINE SERIAL NUMBER PLATE............................................................ 17 CONTENTS................................................................................... 19 FOREWORD............................................................................... 19 SAFETY................................................................................. 19 OPERATION.............................................................................. 20 MAINTENANCE............................................................................ 22 SPECIFICATIONS......................................................................... 23 ATTACHMENTS, OPTIONS................................................................... 23 INDEX.................................................................................. 24 COLOPHON............................................................................... 24 SAFETY......................................................................................... 25 SAFETY..................................................................................... 26 SAFETY LABELS.............................................................................. 28 POSITIONS OF SAFETY PICTOGRAMS......................................................... 28 SAFETY LABELS.......................................................................... 29 GENERAL PRECAUTIONS........................................................................ 33 PRECAUTIONS FOR OPERATION.................................................................. 42 BEFORE STARTING ENGINE................................................................. 42 OPERATION.............................................................................. 43 TRANSPORTATION......................................................................... 47 BATTERY................................................................................ 48 TOWING................................................................................. 50 PRECAUTIONS FOR MAINTENANCE................................................................ 51 OPERATION...................................................................................... 59 GENERAL VIEW............................................................................... 60 GENERAL VIEW OF MACHINE................................................................ 60 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 61 EXPLANATION OF COMPONENTS.................................................................. 63 MACHINE MONITOR........................................................................ 63 BASIC OPERATION OF MACHINE MONITOR................................................. 64 BASIC CHECK MONITORS............................................................... 67 CAUTION MONITORS................................................................... 68 EMERGENCY MONITORS................................................................. 70 METER DISPLAY PORTION.............................................................. 72 MONITOR SWITCHES PORTION........................................................... 79 HANDLING FUNCTION SWITCHES......................................................... 84 SPEED RANGE DISPLAY................................................................106 SWITCHES...............................................................................107 CONTROL LEVERS, PEDALS.................................................................111 DUST INDICATOR.........................................................................119 FUSE BOX...............................................................................119 CIRCUIT BREAKER....................................................................121 CIRCUIT BREAKER FOR MAIN POWER SUPPLY..............................................121 FUSE CAPACITY AND NAME OF CIRCUIT..................................................122 DOOR POCKET............................................................................123 ASHTRAY................................................................................123 HANDLING AIR CONDITIONER...............................................................124 GENERAL LOCATIONS OF CONTROL PANEL.................................................124 METHOD OF OPERATION................................................................128 PRECAUTIONS WHEN USING AIR CONDITIONER.............................................134 INSPECTION AND MAINTENANCE OF AIR CONDITIONER EQUIPPED MACHINE.....................135 OPERATION..................................................................................136 CHECK BEFORE STARTING ENGINE, ADJUST...................................................136 WALK-AROUND CHECK..................................................................136 CHECK BEFORE STARTING..............................................................137 ADJUSTMENT.........................................................................147 OPERATIONS AND CHECKS BEFORE STARTING ENGINE.......................................151 STARTING ENGINE........................................................................153 NORMAL STARTING....................................................................153 STARTING IN COLD WEATHER...........................................................155 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................158 WARMING UP OPERATIONS..............................................................158 IN COLD AREAS......................................................................159 STOPPING ENGINE........................................................................160 MOVING MACHINE.........................................................................161 STOPPING MACHINE.......................................................................163 SHIFTING GEAR..........................................................................164 SHIFTING BETWEEN FORWARD AND REVERSE...................................................170 STEERING MACHINE.......................................................................172 NORMAL TURNING.....................................................................172 TURNING WHILE DESCENDING A SLOPE...................................................173 PRECAUTIONS FOR OPERATION..............................................................174 PAY ATTENTION TO GAUGES............................................................174 PERMISSIBLE WATER DEPTH............................................................174 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS........................................174 PRECAUTIONS ON SLOPE...............................................................174 METHOD OF USING BRAKES.............................................................175 PROHIBITED TO KEEP THE DOOR OPEN DURING OPERATIONS.................................175 IT IS PROHIBITED TO MODIFY THE CAB GLASS IN ANY WAY THAT WILL OBSTRUCT THE VIEW....175 PARKING MACHINE........................................................................176 CHECK AFTER STOPPING ENGINE............................................................177 CHECK AFTER FINISHING WORK.............................................................178 LOCKING................................................................................178 RIPPER OPERATION.......................................................................178 EFFECTIVE METHOD OF USE............................................................178 DIGGING UP BOULDERS OR ROCKBED.....................................................179 OPERATING ON SLOPES................................................................179 METHOD OF OPERATING PIN PULLER.....................................................180 OPERATING METHOD FOR RIPPING OPERATIONS................................................181 BASIC OPERATING METHOD.............................................................181 RIPPING BY CLIFFS..................................................................182 RIPPING BY SLOPE FACES.............................................................182 DIGGING UP BOULDERS................................................................183 PRECAUTIONS WHEN RIPPING...........................................................184 WORK POSSIBLE USING BULLDOZER..........................................................185 DOZING.............................................................................185 SMOOTHING..........................................................................186 CUTTING INTO HARD OR FROZEN GROUND OR DITCHING.....................................186 FELLING TREES, REMOVING STUMPS.....................................................186 PUSHER OPERATIONS..................................................................187 ADJUSTING POSTURE OF WORK EQUIPMENT....................................................187 BLADE ADJUSTMENT...................................................................187 METHOD OF ANGLING BLADE............................................................189 ADJUSTING TILT AMOUNT..............................................................190 ADJUSTING RIPPER...................................................................192 ADJUST ANGLE OF BLADE EDGE.........................................................193 TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................194 OPERATION METHOD...................................................................194 INSPECTION AND ADJUSTING...........................................................195 INSPECTION AND REPAIR..............................................................195 TRANSPORTATION.............................................................................197 LOADING, UNLOADING WORK................................................................197 LOADING............................................................................197 SECURING MACHINE...................................................................198 UNLOADING..........................................................................199 METHOD OF LIFTING MACHINE..............................................................200 PRECAUTIONS FOR TRANSPORTATION.........................................................202 TRAVELING ON ROADS.....................................................................202 REMOVAL OF CAB.........................................................................203 COLD WEATHER OPERATION.....................................................................205 PRECAUTIONS FOR LOW TEMPERATURE........................................................205 FUEL AND LUBRICANTS................................................................205 COOLANT............................................................................205 BATTERY............................................................................206 AFTER COMPLETION OF WORK...............................................................207 AFTER COLD WEATHER.....................................................................207 LONG-TERM STORAGE..........................................................................208 BEFORE STORAGE.........................................................................208 DURING STORAGE.........................................................................208 AFTER STORAGE..........................................................................208 TROUBLESHOOTING............................................................................209 AFTER RUNNING OUT OF FUEL..............................................................209 PROCEDURE FOR BLEEDING AIR.........................................................209 METHOD OF TOWING MACHINE...............................................................211 IF BATTERY IS DISCHARGED...............................................................212 REMOVAL AND INSTALLATION OF BATTERY................................................212 PRECAUTIONS WHEN CHARGING BATTERY..................................................213 STARTING ENGINE WITH BOOSTER CABLE.................................................213 OTHER TROUBLE..........................................................................216 ELECTRICAL SYSTEM..................................................................216 ELECTRONIC CONTROL SYSTEM..........................................................217 CHASSIS............................................................................218 ENGINE.............................................................................219 POINT OF CONTACT TO TELEPHONE WHEN ERROR OCCURS....................................220 MAINTENANCE....................................................................................221 GUIDES TO MAINTENANCE......................................................................222 OUTLINES OF SERVICE........................................................................225 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................225 OIL................................................................................225 FUEL...............................................................................226 COOLANT AND WATER FOR DILUTION.....................................................226 GREASE.............................................................................227 CARRYING OUT KOWA (Komatsu Oil Wear Analysis)......................................227 STORING OIL AND FUEL...............................................................228 FILTERS............................................................................228 OUTLINE OF ELECTRIC SYSTEM.............................................................228 WEAR PARTS LIST............................................................................230 WEAR PARTS LIST........................................................................230 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................232 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....234 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................235 TORQUE LIST............................................................................235 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................236 SAFETY CRITICAL PARTS..................................................................236 MAINTENANCE SCHEDULE CHART.................................................................238 MAINTENANCE SCHEDULE CHART.............................................................238 INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).........................238 WHEN REQUIRED......................................................................238 CHECK BEFORE STARTING..............................................................238 EVERY 250 HOURS SERVICE............................................................238 EVERY 500 HOURS SERVICE............................................................238 EVERY 1000 HOURS SERVICE...........................................................239 EVERY 2000 HOURS SERVICE...........................................................239 EVERY 4000 HOURS SERVICE...........................................................239 EVERY 8000 HOURS SERVICE...........................................................239 SERVICE PROCEDURE..........................................................................240 INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................240 WHEN REQUIRED..........................................................................240 CHECK BEFORE STARTING..................................................................259 EVERY 250 HOURS SERVICE................................................................260 EVERY 500 HOURS SERVICE................................................................268 EVERY 1000 HOURS SERVICE...............................................................275 EVERY 2000 HOURS SERVICE...............................................................285 EVERY 4000 HOURS SERVICE...............................................................292 EVERY 8000 HOURS SERVICE...............................................................296 SPECIFICATIONS.................................................................................297 SPECIFICATIONS.............................................................................298 ATTACHMENTS, OPTIONS...........................................................................299 GENERAL PRECAUTIONS........................................................................300 PRECAUTIONS RELATED TO SAFETY..........................................................300 INTRODUCTION OF ATTACHMENTS AND OPTIONS....................................................301 INTRODUCTION OF ATTACHMENTS AND OPTIONS................................................301 HEADREST, HANDLING.........................................................................302 CAP WITH LOCK, HANDLING....................................................................303 METHOD OF OPENING AND CLOSING CAP WITH LOCK............................................303 PROCEDURE FOR SELECTING RIPPER POINT.......................................................304 PROCEDURE FOR SELECTING RIPPER POINT...................................................304 HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................305 BASIC PRECAUTIONS......................................................................305 INDEX..........................................................................................307 INDEX......................................................................................309 <A>....................................................................................309 <B>....................................................................................309 <C>....................................................................................309 <D>....................................................................................309 <E>....................................................................................309 <F>....................................................................................309 <G>....................................................................................309 <H>....................................................................................309 <I>....................................................................................309 <L>....................................................................................309 <M>....................................................................................309 <N>....................................................................................309 <O>....................................................................................309 <P>....................................................................................309 <R>....................................................................................310 <S>....................................................................................310 <T>....................................................................................310 <V>....................................................................................310 <W>....................................................................................310 COLOPHON.......................................................................................311
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KOMATSU D155AX-6 BULLDOZER OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:
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