KOMATSU D155AX-6 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:80807 & UP) KOMATSU D155AX-6 – PDF DOWNLOAD

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KOMATSU D155AX-6 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:80807 & UP) KOMATSU D155AX-6

KOMATSU D155AX-6 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:80807 & UP) KOMATSU D155AX-6 – PDF DOWNLOAD:

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KOMATSU D155AX-6 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:80807 & UP) KOMATSU D155AX-6

• This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
• Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
• Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Location to Keep Operation & Maintenance Manual Operation and Maintenance Manual pocket at the rear of the operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
• For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-9)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication. Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual. The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine

 TABLE OF CONTENTS:

KOMATSU D155AX-6 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:80807 & UP) KOMATSU D155AX-6

COVER..........................................................................................  1
FOREWORD.......................................................................................  2
	BEFORE READING THIS MANUAL.................................................................  3
	SAFETY INFORMATION.........................................................................  4
	INTRODUCTION...............................................................................  5
		USE OF MACHINE.........................................................................  5
		FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...........................................  5
		VISIBILITY FROM OPERATOR'S SEAT........................................................  6
	NECESSARY INFORMATION......................................................................  7
		PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE..........................  7
		EPA REGULATIONS, ENGINE NUMBER PLATE...................................................  8
		BLADE SERIAL NO. PLATE POSITION........................................................  9
		RIPPER SERIAL NO. PLATE POSITION.......................................................  9
		ROPS, FOPS NO. PLATE POSITION..........................................................  9
		POSITION OF SERVICE METER..............................................................  9
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 10
	CONTENTS................................................................................... 11
SAFETY......................................................................................... 14
	SAFETY..................................................................................... 15
	SAFETY LABELS.............................................................................. 18
		POSITIONS OF SAFETY PICTOGRAMS......................................................... 19
		SAFETY LABELS.......................................................................... 20
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 24
		PRECAUTIONS BEFORE STARTING OPERATION.................................................. 24
		PREPARATIONS FOR SAFE OPERATION........................................................ 24
		FIRE PREVENTION........................................................................ 26
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 27
		DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 29
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 29
		UNAUTHORIZED MODIFICATION.............................................................. 29
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 29
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 30
	PRECAUTIONS FOR OPERATION.................................................................. 31
		PRECAUTIONS FOR JOBSITE................................................................ 31
		STARTING ENGINE........................................................................ 33
		OPERATION.............................................................................. 36
		TRANSPORTATION......................................................................... 40
		TOWING................................................................................. 41
	PRECAUTIONS FOR MAINTENANCE................................................................ 42
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 42
		PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 46
OPERATION...................................................................................... 52
	GENERAL VIEW............................................................................... 53
		GENERAL VIEW OF MACHINE................................................................ 53
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 54
	EXPLANATION OF COMPONENTS.................................................................. 56
		MACHINE MONITOR........................................................................ 56
		SWITCHES...............................................................................103
		CONTROL LEVERS, PEDALS.................................................................107
		DUST INDICATOR.........................................................................115
		FUSE BOX...............................................................................116
		CAP WITH LOCK..........................................................................120
		DOOR POCKET............................................................................122
		ASHTRAY................................................................................122
		CAR RADIO, HANDLING....................................................................123
		CAR STEREO, HANDLING...................................................................128
		HANDLING AIR CONDITIONER...............................................................135
	OPERATION..................................................................................149
		CHECK BEFORE STARTING ENGINE, ADJUST...................................................149
		STARTING ENGINE........................................................................173
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................177
		STOPPING ENGINE........................................................................181
		MOVING MACHINE.........................................................................182
		STOPPING MACHINE.......................................................................184
		SHIFTING GEAR..........................................................................185
		SHIFTING BETWEEN FORWARD AND REVERSE...................................................191
		STEERING MACHINE.......................................................................193
		PRECAUTIONS FOR OPERATION..............................................................195
		PARKING MACHINE........................................................................197
		CHECK AFTER STOPPING ENGINE............................................................198
		CHECK AFTER FINISHING WORK.............................................................199
		LOCKING................................................................................199
		RIPPER OPERATION.......................................................................200
		OPERATING METHOD FOR RIPPING OPERATIONS................................................203
		WORK POSSIBLE USING BULLDOZER..........................................................209
		ADJUSTING POSTURE OF WORK EQUIPMENT....................................................211
		TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................220
	TRANSPORTATION.............................................................................224
		LOADING, UNLOADING WORK................................................................224
		METHOD OF LIFTING MACHINE..............................................................227
		PRECAUTIONS FOR TRANSPORTATION.........................................................229
		TRAVELING ON ROADS.....................................................................229
		REMOVAL OF CAB.........................................................................230
	COLD WEATHER OPERATION.....................................................................232
		PRECAUTIONS FOR LOW TEMPERATURE........................................................232
		AFTER COMPLETION OF WORK...............................................................234
		AFTER COLD WEATHER.....................................................................234
	LONG-TERM STORAGE..........................................................................235
		BEFORE STORAGE.........................................................................235
		DURING STORAGE.........................................................................235
		AFTER STORAGE..........................................................................235
		STARTING MACHINE AFTER LONG-TERM STORAGE...............................................235
	TROUBLESHOOTING............................................................................236
		AFTER RUNNING OUT OF FUEL..............................................................236
		METHOD OF TOWING MACHINE...............................................................238
		IF BATTERY IS DISCHARGED...............................................................239
		OTHER TROUBLE..........................................................................242
MAINTENANCE....................................................................................248
	GUIDES TO MAINTENANCE......................................................................249
	OUTLINES OF SERVICE........................................................................252
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................252
		OUTLINE OF ELECTRIC SYSTEM.............................................................255
	WEAR PARTS.................................................................................256
		WEAR PARTS LIST........................................................................256
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................258
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....260
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................261
		TORQUE LIST............................................................................261
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................262
		SAFETY CRITICAL PARTS..................................................................262
	MAINTENANCE SCHEDULE CHART.................................................................264
		MAINTENANCE SCHEDULE CHART.............................................................264
	SERVICE PROCEDURE..........................................................................266
		INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................266
		WHEN REQUIRED..........................................................................267
		CHECK BEFORE STARTING..................................................................297
		EVERY 250 HOURS SERVICE................................................................298
		EVERY 500 HOURS SERVICE................................................................307
		EVERY 1000 HOURS SERVICE...............................................................314
		EVERY 2000 HOURS SERVICE...............................................................326
		EVERY 4000 HOURS SERVICE...............................................................335
		EVERY 8000 HOURS SERVICE...............................................................339
SPECIFICATIONS.................................................................................340
	SPECIFICATIONS.............................................................................341
ATTACHMENTS, OPTIONS...........................................................................342
	GENERAL PRECAUTIONS........................................................................343
		PRECAUTIONS RELATED TO SAFETY..........................................................343
	INTRODUCTION OF ATTACHMENTS AND OPTIONS....................................................344
		INTRODUCTION OF ATTACHMENTS AND OPTIONS................................................344
	HEADREST, HANDLING.........................................................................345
	PROCEDURE FOR SELECTING RIPPER POINT.......................................................346
		PROCEDURE FOR SELECTING RIPPER POINT...................................................346
	HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................347
		BASIC PRECAUTIONS......................................................................347
INDEX..........................................................................................348

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