Komatsu D155AX-7 Bulldozer Field Assembly Instruction Manual SN 90001 and up – PDF DOWNLOAD

Description

Komatsu D155AX-7 Bulldozer Field Assembly Instruction Manual

TABLE OF CONTENTS:

Komatsu D155AX-7 Bulldozer Field Assembly Instruction Manual

COVER......................................................................................... 1
Preface....................................................................................... 2
CONTENTS...................................................................................... 4
SPECIFICATIONS................................................................................ 6
PRECAUTIONS FOR FIELD ASSEMBLY................................................................ 7
ASSEMBLY PROCEDURE, NECESSARY EQUIPMENT, AND SCHEDULE......................................... 8
LAYOUT OF KIT................................................................................. 9
STYLE FOR TRANSPORTATION......................................................................10
LIST OF TOOLS FOR FIELD ASSEMBLING............................................................15
SKETCH OF JIGS................................................................................16
TIGHTENING TORQUE.............................................................................18
COATING MATERIALS LIST........................................................................23
SELECTION OF WIRE ROPES USED FOR ASSEMBLY.....................................................26
A. Assembly...................................................................................28
	A-1. Unloading and installing tractor.....................................................29
	A-2. Installation of trunnion.............................................................30
	A-3. Installation of blade lift cylinder..................................................31
	A-4. Assembly of blade....................................................................34
	A-5. Installation of full roller guard....................................................40
	A-6. Installation of blade................................................................44
	A-7. Installation of ripper assembly......................................................49
	A-8. Check of oil and coolant levels......................................................61
	A-9. Lubricating..........................................................................63
	A-10. Bleeding air from hydraulic cylinders...............................................65
	A-11. Installation of additional working lamps............................................67
	A-12. Installation of fire extinguisher...................................................70
M. CHECK AND MAINTENANCE PROCEDURES AFTER COMPLETION OF ASSEMBLY..............................72
	M-1. Replacement of return filter (Standard filter to flushing filter)....................73
	M-2. Flushing of hydraulic circuit, and bleeding air from hydraulic cylinders (Part 1)....75
	M-3. Replacement of return filter (Flushing filter to standard filter)....................76
	M-4. Bleeding air from hydraulic cylinders (Part 2).......................................78
	M-5. Error code...........................................................................79
FIELD ASSEMBLY INSPECTION REPORT..............................................................80

KOMATSU D155AX-7 BULLDOZER FIELD ASSEMBLY INSTRUCTION MANUAL SN 90001 AND UP – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu D155AX-7 Bulldozer Field Assembly Instruction Manual

PREFACE:

• Since this machine is large in size, it is divided into some units to meet the transportation conditions and regulations applied to the transportation route when shipped from our factory. This manual describes how to assemble the units into the complete machine in the field.
• We hope that this machine will display its quality and you will use it safely according to the operation manual. Many units are large in size and heavy in weight and may be handled in a dangerous place or posture and many workers may have to work together to sling them with cranes.
• Accordingly, before starting the assembly work, the work supervisor is required to hold a safety meeting to oblige the workers to put on protective gear and appoint a work leader and a crane work signal man and allot roles to all the workers for safe work.
• In particular, the above meeting is more important when worker of different languages and customs work together. The following is a reference supervision system diagram. When the work equipment is installed, the engine must be operated.
• Accordingly, before installing the work equipment, inspect and maintain the machine thoroughly. Note that this manual does not describe the whole specification of the machine but describes only the basic specification. If you have any question when dividing and transporting the machine by yourself in future, ask one of our distributors.

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