Komatsu D155C-1 Pipe Layer Operation & Maintenance Manual PEN00060-00 – PDF DOWNLOAD

Description

Komatsu D155C-1 Pipe Layer Operation & Maintenance Manual PEN00060-00 – PDF DOWNLOAD

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TABLE OF CONTENTS:

Komatsu D155C-1 Pipe Layer Operation & Maintenance Manual PEN00060-00 – PDF DOWNLOAD

COVER 1
FOREWORD 2
FOREWORD 3
SAFETY INFORMATION 6
INTRODUCTION 8
FRONT/REAR,LEFT/RIGHT DIRECTIONS OF MACHIHE 8
BREAKING THE NEW MACHINE 8
NECESSARY INFORMATION 9
MACHINE SERIAL NO PLATE AND POSITION 9
ENGINE SERIAL NO PLATE AND POSITION 9
POSISION OF SERVICE METER 10
TABLE TO ENTER SERIAL NO AND DISTRIBUTOR 10
CONTENTS 11
SAFETY 14
SAFETY 15
SAFETY LABELS 17
POSITION OF SAFETY PICTOGRAMS 17
SAFETY LABELS 18
GENERAL PRECAUTIONS 21
SAFETY RULES 21
IF ABNORMALITIES ARE FOUND 21
COLTHING AND PERSONAL PROTECTIVE ITEMS 21
FIRE EXTINGUISHER AND FIRST AID KIT 21
SAFETY FEATURES 21
KEEP MACHINE CLEAN 22
INSIDE OPERATOR’S COMPARTMENT 22
ALWAYS APPLY LOCK WHEN LEVAVING OPERATOR’S SEAT 22
HANDRAILS AND STEPS 23
MOUNTING AND DISMOUNTING 23
NO PEOPLE ON ATTACHMENTS 23
PREVENTION OF BURNS 24
FIRE PREVENTION 24
ACTION IF FIRE OCCURS 25
WINDOW WASHER LIQUID 25
PRECAUTIONS FOR ATTACHMENTS 25
CAB WINDOW GLASSES 25
UNAUTHORIZED MODIFICATION 26
SAFETY AT WORKSITE 26
WORKING ON LOOSE GROUND 26
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES 27
ENSURE GOOD VISIBILITY 27
VENTILATION FOR ENCLOSED AREAS 27
CHECKING SIGNALMAN’S SIGNALS AND SIGNS 27
BE CAREFUL ABOUT ASBESTOS DUST 28
PRECAUTIONS FOR OPERATION 29
BEFORE STARTING ENGINE 29
CHECKS BEFORE STARTING ENGING 29
PRECAUTIONS WHEN STARTING 29
PRECAUTIONS IN COLD AREAS 30
OPERATION 31
CHECKS BEFORE OPERATION 31
PRECAUTIONS FOR MOVING MACHINE FOEWARD OR IN REVERSE 31
PRECAUTIONS WHEN TRAVELING 32
TRAVELING ON SLOPES 32
PROHIBITED OPERATIONS 32
USING BRAKES 33
OPERATE CAREFULLY ON SNOW 33
PARKING MACHINE 33
TRANSPORTATION 34
SHIPPING 34
BATTERY 35
BATTERY HAZARD PREVENTION 35
STARTING WITH BOOSTER CABLE 36
TOWING 37
WHEN TOWING 37
PRECAUTIONS FOR MAINTENANCE 38
WARNING TAG 38
KEEP WORK PLACE CLEAN AND TIDY 38
APPOINT LEADER WHEN WORKING WITH OTHERS 38
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE 39
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING 40
PROPER TOOLS 40
PERSONNEL 40
ATTACHMENTS 41
WORK UNDER THE MACHINE 41
NOISE 41
PRECAUTIONS WHEN USING HAMMER 41
REPAIR WELDING 41
REMOVING BATTERY TERMINAL 41
PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION 42
DO NOT DISASSEMBLE RECOIL SPRING 42
PRECAUTION WHEN HIGH-PRESSURE OIL 42
HANDLING HIGH-PRESSURE HOSES 43
WASTE MATERIAL 43
MAINTENANCE FOR AIR CONDITIONER 43
COMPRESSED AIR 43
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 43
OPERATION 44
GENERAL VIEW 45
GENERAL VIEW OF MACHINE 45
GENERAL VIEW OF CONTROLS AND GAUGES 46
EXPLANATION OF COMPONENTS 48
FRONT PANEL 48
SWITCHES 57
CONTROL LEVERS, PEDALS 61
FUSE BOX 77
DOOR OPEN LOCK 79
ASHTRAY 79
TOOL BOX 79
HEATER, HANDLING 80
AIR CONDITIONER, HANDLING 81
OPERATION 85
CHECK BEFORE STARTING ENGINE, ADJUST 85
STARTING ENGINE (NORMAL, IN COLD WEATHER) 102
OPERATIONS AND CHECKS AFTER STARTING ENGINE (NORMAL, IN COLD WEATHER) 106
STOPPING ENGINE 110
MOVING MACHINE 111
STOPPING MACHINE 113
SHIFTING GEAR 113
SHIFTING BETWEEN FORWARD AND REVERSE 114
STEERING MACHINE 115
PRECAUTIONS FOR OPERATION 119
PARKING MACHINE 121
CHECK AFTER FINISHING WORK 123
LOCKING 123
TIPS FOR LONGER UNDERCARRIAGE LIFE 124
TRANSPORTATION 126
TRANSPORTATION PROCEDURE 126
LOADING, UNLOADING WORK 126
PRECAUTIONS FOR LOADING 126
METHOD OF LIFTING MACHINE 127
PRECAUTIONS FOR TRANSPORTATION 127
TRAVELING ON ROADS 127
PROCEDURE FOR REMOVAL AND INSTALLATION OF CAB 128
PROCEDURE FOR REMOVAL AND INSTALLATION OF BOOM 130
PROCEDURE FOR REMOVAL AND INSTALLATION OF COUNTER WEINGHT 132
COLD WEATHER OPERATION 134
PRECAUTIONS FOR LOW TEMPERATURE 134
AFTER COMPLETION OF WORK 136
AFTER COLD WEATHER 136
LONG-TERM STORAGE 137
BEFORE STORAGE 137
DURING STORAGE 137
AFTER STORAGE 137
TROUBLESHOOTING 138
AFTER RUNNING OUT OF FUEL 138
METHOD OF TOWING MACHINE 138
IF BATTERY IS DISCHARGED 139
OTHER TROUBLE 142
MAINTENANCE 145
GUIDES TO MAINTENANCE 146
OUTLINES OF SERVICE 148
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC 148
OUTLINE OF ELECTRIC SYSTEM 150
WEAR PARTS LIST 151
WEAR PARTS LIST 151
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE 152
PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS 152
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS 157
TORQUE LIST 157
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 158
SAFETY CRITICAL PARTS 158
MAINTENANCE SCHEDULE CHART 159
MAINTENANCE SCHEDULE CHART 159
SERVICE PROCEDURE 161
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS) 161
WHEN REQUIRED 162
CLEAN INSIDE OF COOLING SYSTEM 162
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT 165
CHECK AND ADJUST TRACK TENSION 167
CHECK AND TIGHTEN TRACK SHOE BOLTS 169
CHECK ELECTRICAL INTAKE AIR HEATER 169
ADJUST IDLER CLEARANCE 170
CLEAN AND CHECK RADIATOR FINS 170
CLEAN FUEL TANK STRANER 171
DRAIN WATER AND SEDIMENT IN FUEL TANK 171
REPLACE ALTERNATOR DRIVE BELT 172
CHECK UNDERCARRIAGE OIL 173
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER) 174
CHECK AIR CONDITIONER REFRIGER ANT GAS LEVEL 174
LUBRICATE DOOR HINGE 175
CHECK DOOR LATCH 175
REPLACE WIPER BLADE 176
BLEEDING AIR IN HYDRAULIC SYSTEM 177
LUBRICATING 177
CHECK BEFORE STARTING 178
EVERY 250 HOURS SERVICE 179
LUBRICATING 179
CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST 180
CHECK LEVEL OF BATTERY ELECTROLYTE 181
CHECK BRAKE PERFORMANCE 184
CHECK OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE 185
CHECK OIL LEVEL IN FINAL DRIVE CASE,ADD OIL 186
CHECK OIL LEVEL IN COUNTERWEIGHT TANK,ADD OIL 187
REPLACE TRANSMISSION FILTER ELEMENT 188
REPLACE STEERING CLUTCH CASE FILTER ELEMENT 189
CHECK OPERATION OF MOMENT LIMITER 190
EVERY 500 HOURS SERVICE 191
REPLACE FUEL FILTER CARTRIDGE 191
CLEAN FINAL DRIVE CASE BREATHER 192
CLEAN STEERIMG CLUTCH CASE BREATHER 192
CLEAN WINCH CASE BREATHER 192
EVERY 1000 HOURS SERVICE 193
CHANGE OIL IN STEERING CLUTCH CASE, (INCLUDING TRAINSMISSION CASE, TORGUE CONVERTER CASE), CLEAN STRAINER 193
CHANGE OIL IN FINAL DRIVE CASE 195
CHANGE OIL IN WINCH CASE,CLEAN STRAINER 195
CHECK, CLEAN FUEL STRAINER 197
CHECK IN UNDERCARRIAGE PARTS 197
CHECK OIL LEVEL IN RECOIL SPRING CASE, ADD OIL 198
CHECK, CLEAN RADIATOR FIN 198
LUBRICATING 199
REPLACE CORROSION RESISTOR CARTRIDGE 200
CHECK TIGTENING PARTS OF TURBOCHARGER 200
EVERY 2000 HOURS SERVICE 201
LUBRICATING 201
CHANGE OIL IN COUNTERWEIGHT TANK,REPLACE FIFLER ELEMENT 204
CLEAN ENGINE BREATHER ELEMENT 206
CLEAN AND CHECK TURBOCHARGER 206
CHECK PLAY OF TURBOCHAGER ROTOR 206
CHCEK ALTEMATOR, STARTING MOTOR 206
CHECK ENGINE VALVE CLEARANCE, ADJUST 206
EVERY 4000 HOURS SERVICE 207
CHECK WATER PUMP 207
CHECK VIBRATION DAMPER 207
CHECK FAN PULLEY AND TENSION PULLEY 207
SPECIFICATIONS 208
SPECIFICATIONS 209
LIFTING LOAD CAPACITY CURVE 210
ATTACHMENTS, OPTIONS 211
GENERAL PRECAUTIONS 212
PRECAUTIONS RELATED TO SAFETY 212
USING SEAT BELT 213
HEADLING SEAT BELT 213
SELECTION OF TRACK SHOE 214
SELECTION OF TRACK SHOES 214
CAP WITH LOCK, HANDLING 215
METHOD OF OPENING AND CLOSING CAP WITH LOCK 215
EXTERNAL POWER SOURCE ENGINE PREHEATING HEATER 216
PROCEDURE FOR SELECTING UP EXTERNAL POWER SOURCE 216
PROCEDURE FOR HANDLING EXTERNAL POWER SUPPLY 221
INDEX 224

DESCRIPTION:

Komatsu D155C-1 Pipe Layer Operation & Maintenance Manual PEN00060-00 – PDF DOWNLOAD

SERIAL NUMBERS 31586 and up

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. The
  precautions in this manual must be followed at all times when performing operation and maintenance.
• Most
  accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of
  machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when
  performing operation and maintenance.

PLEASE NOTE:

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