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KOMATSU D355C-3 PIPELAYER OPERATION & MAINTENANCE MANUAL (SN:14413 & UP) KOMATSU D355C-3 – PDF DOWNLOAD
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- KOMATSU D355C-3 PIPELAYER OPERATION & MAINTENANCE MANUAL
- SERIAL NUMBER:14413 & UP
- PUBLICATION NUMBER:SEAM051300T
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Description
KOMATSU D355C-3 PIPELAYER OPERATION & MAINTENANCE MANUAL (SN:14413 & UP) KOMATSU D355C 3
KOMATSU D355C-3 PIPELAYER OPERATION & MAINTENANCE MANUAL (SN:14413 & UP) KOMATSU D355C-3 – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU D355C-3 PIPELAYER OPERATION & MAINTENANCE MANUAL (SN:14413 & UP) KOMATSU D355C-3
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.
TABLE OF CONTENTS:
KOMATSU D355C-3 PIPELAYER OPERATION & MAINTENANCE MANUAL (SN:14413 & UP) KOMATSU D355C-3
COVER.................................................................................................................. 1 FOREWORD............................................................................................................... 2 FOREWORD........................................................................................................... 3 SAFETY INFORMATION................................................................................................. 6 INTRODUCTION....................................................................................................... 8 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE................................................................... 8 BREAKING IN THE MACHINE........................................................................................ 8 NECESSARY INFORMATION.............................................................................................. 9 MACHINE SERIAL NO. PLATE AND POSITION.......................................................................... 9 ENGINE SERIAL NO. PLATE AND POSITON............................................................................ 9 POSITION OF SERVICE METER...................................................................................... 10 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...................................................................... 10 CONTENTS............................................................................................................... 11 SAFETY................................................................................................................. 14 SAFETY............................................................................................................. 15 SAFETY LABELS...................................................................................................... 17 POSITIONS OF SAFETY PICTOGRAMS................................................................................. 17 SAFETY LABELS.................................................................................................. 18 GENERAL PRECAUTIONS................................................................................................ 22 SAFETY RULES................................................................................................... 22 IF ABNORMALITIES ARE FOUND..................................................................................... 22 CLOTHING AND PERSONAL PROTECTIVE ITEMS......................................................................... 22 FIRE EXTINGUISHER AND FIRST AID KIT............................................................................ 22 SAFETY FEATURES................................................................................................ 22 KEEP MACHINE CLEAN............................................................................................. 23 INSIDE OPERATOR'S COMPARTMENT.................................................................................. 23 ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT................................................................. 23 HANDRAILS AND STEPS............................................................................................ 24 MOUNTING AND DISMOUNTING....................................................................................... 24 NO PEOPLE ON ATTACHMENTS....................................................................................... 24 PREVENTION OF BURNS............................................................................................ 25 FIRE PREVENTION................................................................................................ 25 ACTION IF FIRE OCCURS.......................................................................................... 26 WINDOW WASHER LIQUID........................................................................................... 26 PRECAUTIONS FOR ATTACHMENTS.................................................................................... 26 CAB WINDOW GLASSES............................................................................................. 26 UNAUTHORIZED MODIFICATION...................................................................................... 27 SAFETY AT WORKSITE............................................................................................. 27 WORKING ON LOOSE GROUND........................................................................................ 27 DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES......................................................................... 27 ENSURE GOOD VISIBILITY......................................................................................... 28 VENTILATION FOR ENCLOSED AREAS................................................................................. 28 CHECKING SIGNALMAN'S SIGNALS AND SIGNS......................................................................... 28 BE CAREFUL ABOUT ASBESTOS DUST................................................................................. 28 PRECAUTIONS FOR OPERATION.......................................................................................... 29 BEFORE STARTING ENGINE......................................................................................... 29 CHECKS BEFORE STARTING ENGINE.............................................................................. 29 PRECAUTIONS WHEN STARTING.................................................................................. 29 PRECAUTIONS IN COLD AREAS.................................................................................. 30 OPERATION...................................................................................................... 31 CHECKS BEFORE OPERATION.................................................................................... 31 PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE....................................................... 31 PRECAUTIONS WHEN TRAVELING................................................................................. 32 TRAVELING ON SLOPES........................................................................................ 32 PROHIBITED OPERATIONS...................................................................................... 33 USING BRAKES............................................................................................... 33 OPERATE CAREFULLY ON SNOW.................................................................................. 33 PARKING MACHINE............................................................................................ 33 TRANSPORTATION................................................................................................. 34 SHIPPING................................................................................................... 34 BATTERY........................................................................................................ 35 BATTERY HAZARD PREVENTION.................................................................................. 35 STARTING WITH BOOSTER CABLE................................................................................ 36 TOWING......................................................................................................... 37 WHEN TOWING................................................................................................ 37 PRECAUTIONS FOR MAINTENANCE........................................................................................ 38 WARNING TAG.................................................................................................... 38 KEEP WORK PLACE CLEAN AND TIDY................................................................................. 38 APPOINT LEADER WHEN WORKING WITH OTHERS........................................................................ 38 STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE..................................................... 39 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING............................................................. 40 PROPER TOOLS................................................................................................... 40 PERSONNEL...................................................................................................... 40 ATTACHMENTS.................................................................................................... 41 WORK UNDER THE MACHINE......................................................................................... 41 NOISE.......................................................................................................... 41 PRECAUTIONS WHEN USING HAMMER.................................................................................. 41 REPAIR WELDING................................................................................................. 41 REMOVING BATTERY TERMINAL...................................................................................... 41 PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION............................................ 42 DO NOT DISASSEMBLE RECOIL SPRING............................................................................... 42 PRECAUTION WITH HIGH-PRESSURE OIL.............................................................................. 42 HANDLING HIGH-PRESSURE HOSES................................................................................... 43 WASTE MATERIAL................................................................................................. 43 MAINTENANCE FOR AIR CONDITIONER................................................................................ 43 COMPRESSED AIR................................................................................................. 43 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.................................................................. 43 OPERATION.............................................................................................................. 44 GENERAL VIEW....................................................................................................... 45 GENERAL VIEW OF MACHINE........................................................................................ 45 GENERAL VIEW OF CONTROLS AND GAUGES............................................................................ 46 EXPLANATION OF COMPONENTS.......................................................................................... 48 FRONT PANEL.................................................................................................... 48 SWITCHES....................................................................................................... 57 CONTROL LEVERS, PEDALS......................................................................................... 62 FUSE BOX....................................................................................................... 74 ASHTRAY........................................................................................................ 75 TOOL BOX....................................................................................................... 75 AIR CONDITIONER, HANDLING...................................................................................... 76 HEATING, HANDLING.............................................................................................. 80 OPERATION.......................................................................................................... 81 CHECK BEFORE STARTING ENGINE, ADJUST........................................................................... 81 STARTING ENGINE (NORMAL,IN COLD WEATHER)....................................................................... 98 OPERATIONS AND CHECKS AFTER STARTING ENGINE (NORMAL,IN COLD WEATHER)...........................................101 STOPPING ENGINE................................................................................................104 MOVING MACHINE OFF.............................................................................................105 STOPPING MACHINE...............................................................................................107 SHIFTING GEAR..................................................................................................107 SHIFTING BETWEEN FORWARD AND REVERSE...........................................................................108 STEERING MACHINE...............................................................................................109 PRECAUTIONS FOR OPERATION......................................................................................113 PARKING MACHINE................................................................................................115 CHECK AFTER STOPPING ENGINE....................................................................................117 CHECK AFTER FINISHING WORK.....................................................................................117 LOCKING........................................................................................................117 TIPS FOR LONGER UNDERCARRIAGE LIFE.............................................................................118 TRANSPORTATION.....................................................................................................120 TRANSPORTATION PROCEDURE.......................................................................................120 LOAD LIMITS FOR MACHINE........................................................................................120 LOADING, UNLOADING WORK........................................................................................120 PRECAUTIONS FOR LOADING........................................................................................120 METHOD OF LIFTING MACHINE......................................................................................121 PRECAUTIONS FOR TRANSPORTATION.................................................................................121 TRAVELING ON ROADS.............................................................................................121 PROCEDURE FOR REMOVAL AND INSTALLATION OF CAB..................................................................122 PROCEDURE FOR REMOVAL AND INSTALLATION OF BOOM.................................................................124 PROCEDURE FOR REMOVAL AND INSTALLATION OF COUNTIERWEIGHT.......................................................126 COLD WEATHER OPERATION.............................................................................................128 PRECAUTIONS FOR LOW TEMPERATURE................................................................................128 AFTER COMPLETION OF WORK.......................................................................................130 AFTER COLD WEATHER.............................................................................................130 LONG-TERM STORAGE..................................................................................................131 BEFORE STORAGE.................................................................................................131 DURING STORAGE.................................................................................................131 AFTER STORAGE..................................................................................................131 TROUBLESHOOTING....................................................................................................132 AFTER RUNNING OUT OF FUEL......................................................................................132 METHOD OF TOWING MACHINE.......................................................................................132 IF BATTERY IS DISCHARGED.......................................................................................133 OTHER TROUBLE..................................................................................................136 MAINTENANCE............................................................................................................140 GUIDES TO MAINTENANCE..............................................................................................141 OUTLINES OF SERVICE................................................................................................143 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.........................................................143 OUTLINE OF ELECTRIC SYSTEM.....................................................................................145 WEAR PARTS LIST....................................................................................................146 WEAR PARTS LIST................................................................................................146 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...............................................147 PROPER SELECTION OF FUEL,COOLANT AND LUBRICANTS................................................................147 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.....................................................................152 TORQUE LIST....................................................................................................152 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS......................................................................153 SAFETY CRITICAL PARTS..........................................................................................153 MAINTENANCE SCHEDULE CHART.........................................................................................154 MAINTENANCE SCHEDULE CHART.....................................................................................154 SERVICE PROCEDURE..................................................................................................156 INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).....................................................156 WHEN REQUIRED..................................................................................................157 CLEAN INSIDE OF COOLING SYSTEM.............................................................................157 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMNET...............................................................160 CHECK TRACK TENSION........................................................................................162 CHECK AND TIGHTEN TRACK SHOE BOLTS.........................................................................164 CHECK ELECTRICAL INTAKE AIR HEATER.........................................................................164 ADJUST IDLER CLEARANCE.....................................................................................164 CLEAN, CHECK RADIATOR FINS.................................................................................165 CLEAN FUEL TANK STRAINER...................................................................................165 DRAIN WATER AND SEDIMENT IN FUEL TANK......................................................................165 REPLACE ALTERNATOR DRIVE BELT..............................................................................166 CHECK UNDERCARRIAGE OIL....................................................................................167 CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER).....................................................168 CHECK AIR CONDITIONER REFRIGERANT GAS LEVEL................................................................168 LUBRICATE DOOR HINGE.......................................................................................169 CHECK DOOR LATCH...........................................................................................169 REPLACE WIPER BLADE........................................................................................170 BLEEDING AIR IN HYDRAULIC SYSTEM...........................................................................171 LUBRICATING................................................................................................171 CHECK BEFORE STARTING..........................................................................................172 EVERY 250 HOURS SERVICE........................................................................................173 LUBRICATING................................................................................................173 CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST................................................................174 CHECK LEVEL OF BATTERY ELECTROLYTE.........................................................................175 CHECK BRAKE PERFORMANCE....................................................................................178 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE..........................................179 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL...............................................................181 CHECK OIL LEVEL IN COUNTERWEIGHT TANK,ADD OIL..............................................................181 REPLACE TRANSMISSION FILTER ELEMENT........................................................................182 REPLACE STEERING CLUTCH CASE FILTER ELEMENT................................................................183 EVERY 500 HOURS SERVICE........................................................................................184 REPLACE FUEL FILTER CARTRIDGE..............................................................................184 CLEAN FINAL DRIVE CASE BREATHER............................................................................185 CLEAN STEERING CLUTCH CASE BREATHER........................................................................185 CLEAN WINCH CASE BREATHER..................................................................................185 EVERY 1000 HOURS SERVICE.......................................................................................186 CHANGE OIL IN STEERING CLUTCH CASE (INCLUDING TRANSMISSION CASE, TORQUE CONVERTER CASE), CLEAN STRAINER....186 CHANGE OIL IN FINAL DRIVE CASE.............................................................................188 CHANGE OIL IN WINCH CASE, CLEAN STRAINER...................................................................189 CHECK, CLEAN FUEL STRAINER.................................................................................191 CHECK OIL IN UNDERCARRIAGE PARTS...........................................................................191 CHECK OIL LEVEL IN RECOIL SPRING CASE, ADD OIL.............................................................192 CHECK, CLEAN RADIATOR FIN..................................................................................192 LUBRICATING................................................................................................193 REPLACE CORROSION RESISTOR CARTRIDGE.......................................................................194 CHECK TIGHTENING PARTS OF TURBOCHARGER.....................................................................194 EVERY 2000 HOURS SERVICE.......................................................................................195 LUBRICATING................................................................................................195 CHANGE OIL IN COUNTERWEIGHT TANK, REPLACE FILTER ELEMENT...................................................198 CLEAN ENGINE BREATHER ELEMENT..............................................................................200 CLEAN AND CHECK TUTBOCHARGER...............................................................................200 CHECK PLAY OF TURBOCHARGER ROTOR...........................................................................200 CHECK ALTERNATOR, STARTING MOTOR...........................................................................200 CHECK ENGINE VALVE CLEARANCE, ADJUST.......................................................................200 EVERY 4000 HOURS SERVICE.......................................................................................201 CHECK WATER PUMP...........................................................................................201 CHECK VIBRATION DAMPER.....................................................................................201 CHECK FAN PULLEY AND TENSION PULLEY........................................................................201 SPECIFICATIONS.........................................................................................................202 SPECIFICATIONS.....................................................................................................203 LIFTING LOAD CAPACITY CURVE........................................................................................204 ATTACHMENTS, OPTIONS...................................................................................................205 GENERAL PRECAUTIONS................................................................................................206 PRECAUTIONS RELATED TO SAFETY..................................................................................206 USING SEAT BELT....................................................................................................207 HANDLING SEAT BELT.............................................................................................207 SELECTION OF TRACK SHOE............................................................................................208 SELECTION OF TRACK SHOES.......................................................................................208 CAP WITH LOCK, HANDLING............................................................................................209 METHOD OF OPENING AND CLOSING CAP WITH LOCK....................................................................209 EXTERNAL POWER SOURCE ENGINE PREHEATING HEATER.....................................................................210 PROCEDURE FOR SETTING UP EXTERNAL POWER SOURCE.................................................................210 PROCEDURE FOR HANDLING EXTERNAL POWER SUPPLY...................................................................215 INDEX..................................................................................................................218
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⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
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