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KOMATSU D375A-5 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:18001 & UP) KOMATSU D375A-5 – PDF DOWNLOAD
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- KOMATSU D375A-5 BULLDOZER OPERATION & MAINTENANCE MANUAL
- SERIAL NUMBER:18001 & UP
- PUBLICATION NUMBER:TEN00195~03
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Description
KOMATSU D375A-5 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:18001 & UP) KOMATSU D375A-5
KOMATSU D375A-5 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:18001 & UP) KOMATSU D375A-5 – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU D375A-5 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:18001 & UP) KOMATSU D375A-5
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance
TABLE OF CONTENTS:
KOMATSU D375A-5 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:18001 & UP) KOMATSU D375A-5
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 FOREWORD................................................................................... 3 SAFETY INFORMATION......................................................................... 6 INTRODUCTION............................................................................... 8 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................................... 8 NECESSARY INFORMATION...................................................................... 9 MACHINE SERIAL NO. PLATE AND POSITION.................................................. 9 ENGINE SERIAL NO. PLATE AND POSITION................................................... 9 BLADE SERIAL NO. PLATE POSITION........................................................ 10 RIPPER SERIAL NO. PLATE POSITION....................................................... 10 POSITION OF SERVICE METER.............................................................. 10 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 11 CONTENTS................................................................................... 12 SAFETY......................................................................................... 16 SAFETY..................................................................................... 17 SAFETY LABELS.............................................................................. 19 POSITIONS OF SAFETY PICTOGRAMS......................................................... 19 SAFETY LABELS.......................................................................... 20 CONTENT AND USE OF WARNING PLATES...................................................... 24 GENERAL PRECAUTIONS........................................................................ 25 PRECAUTIONS FOR OPERATION.................................................................. 35 BEFORE STARTING ENGINE................................................................. 35 OPERATION.............................................................................. 37 TRANSPORTATION......................................................................... 40 BATTERY................................................................................ 40 TOWING................................................................................. 42 PRECAUTIONS FOR MAINTENANCE................................................................ 43 OPERATION...................................................................................... 50 GENERAL VIEW............................................................................... 51 GENERAL VIEW OF MACHINE................................................................ 51 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 52 EXPLANATION OF COMPONENTS.................................................................. 54 FRONT PANEL............................................................................ 54 SWITCHES............................................................................... 72 CONTROL LEVERS, PEDALS................................................................. 76 CONTROLLER............................................................................. 85 DUST INDICATOR......................................................................... 86 POWER SOURCE........................................................................... 86 FUSE BOX............................................................................... 87 FUSIBLE LINK........................................................................... 90 DOOR OPEN LOCK......................................................................... 91 SASH GLASS INTERMEDIATE LOCK........................................................... 91 DOOR POCKET............................................................................ 92 ASHTRAY................................................................................ 92 TOOL BOX............................................................................... 92 CAR STEREO, HANDLING................................................................... 93 AIR CONDITIONER, HANDLING..............................................................102 ACCUMULATOR, HANDLING..................................................................107 OPERATION..................................................................................108 CHECK BEFORE STARTING ENGINE, ADJUST...................................................108 STARTING ENGINE........................................................................126 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................129 STOPPING ENGINE........................................................................131 MOVING MACHINE.........................................................................132 STOPPING MACHINE.......................................................................134 SHIFTING GEAR..........................................................................135 SHIFTING BETWEEN FORWARD AND REVERSE...................................................138 STEERING MACHINE.......................................................................139 PRECAUTIONS FOR OPERATION..............................................................142 PARKING MACHINE........................................................................144 CHECK AFTER STOPPING ENGINE............................................................145 CHECK AFTER FINISHING WORK.............................................................145 LOCKING................................................................................146 WORK POSSIBLE USING BULLDOZER..........................................................147 EFFECTIVE USE OF MODE SELECTION SYSTEM.................................................149 RIPPER OPERATION.......................................................................154 OPERATING METHOD FOR RIPPING OPERATIONS................................................157 ADJUSTING POSTURE OF WORK EQUIPMENT....................................................162 TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................165 TRANSPORTATION.............................................................................167 TRANSPORTATION PROCEDURE...............................................................167 LOADING, UNLOADING WORK................................................................167 PRECAUTIONS FOR LOADING................................................................169 METHOD OF LIFTING MACHINE..............................................................170 PRECAUTIONS FOR TRANSPORTATION.........................................................171 TRAVELING ON ROADS.....................................................................171 REMOVAL OF CAB.........................................................................172 INSTALLATION OF CAB....................................................................172 COLD WEATHER OPERATION.....................................................................173 PRECAUTIONS FOR LOW TEMPERATURE........................................................173 AFTER COMPLETION OF WORK...............................................................174 AFTER COLD WEATHER.....................................................................176 LONG-TERM STORAGE..........................................................................177 BEFORE STORAGE.........................................................................177 DURING STORAGE.........................................................................177 AFTER STORAGE..........................................................................177 STARTING MACHINE AFTER LONG-TERM STORAGE...............................................177 TROUBLESHOOTING............................................................................178 AFTER RUNNING OUT OF FUEL..............................................................178 METHOD OF TOWING MACHINE...............................................................178 IF BATTERY IS DISCHARGED...............................................................179 OTHER TROUBLE..........................................................................182 WHEN MODE SELECTION SYSTEM FLASHES.....................................................187 MAINTENANCE....................................................................................188 GUIDES TO MAINTENANCE......................................................................189 OUTLINES OF SERVICE........................................................................192 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................192 OUTLINE OF ELECTRIC SYSTEM.............................................................195 WEAR PARTS.................................................................................196 WEAR PARTS LIST........................................................................196 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................197 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....199 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................200 TORQUE LIST............................................................................200 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................201 SAFETY CRITICAL PARTS..................................................................201 MAINTENANCE SCHEDULE CHART.................................................................203 MAINTENANCE SCHEDULE CHART.............................................................203 SERVICE PROCEDURE..........................................................................205 INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................205 WHEN REQUIRED..........................................................................206 CHECK BEFORE STARTING..................................................................234 EVERY 250 HOURS SERVICE................................................................235 EVERY 500 HOURS SERVICE................................................................243 EVERY 1000 HOURS SERVICE...............................................................251 EVERY 2000 HOURS SERVICE...............................................................256 EVERY 4000 HOURS SERVICE...............................................................262 SPECIFICATIONS.................................................................................266 SPECIFICATIONS.............................................................................267 ATTACHMENTS, OPTIONS...........................................................................270 GENERAL PRECAUTIONS........................................................................271 PRECAUTIONS RELATED TO SAFETY..........................................................271 SELECTION OF TRACK SHOE....................................................................272 SELECTION OF TRACK SHOES...............................................................272 PROCEDURE FOR SELECTING RIPPER POINT.......................................................273 CAP WITH LOCK, HANDLING....................................................................274 METHOD OF OPENING AND CLOSING CAP WITH LOCK............................................274 EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER...........................................275 BLADE CONDITION........................................................................275 DOZING WORK............................................................................277 LEVELING (SPREADING) OPERATION.........................................................279 DITCHING OPERATION.....................................................................280 BOULDER RAISING OPERATION..............................................................280 SIDE-CUTTING OPERATIONS................................................................280 HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)............................281 SHOE SLIP CONTROL..........................................................................282 MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)........................................282 EFFECTIVE USE OF MODE SELECTION SYSTEM.................................................284 IF MODE SELECTION SYSTEM FLASHES.......................................................291 HANDLING MACHINES EQUIPPED WITH VHMS.......................................................292 VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED..................................292 VHMS AND COMMUNICATIONS TERMINAL INSTALLED.............................................292 INDEX..........................................................................................294
PLEASE NOTE:
⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]
