KOMATSU D375A-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:50091 and up) KOMATSU D375A 5E0 – PDF DOWNLOAD

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KOMATSU D375A-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:50091 and up) KOMATSU D375A 5E0

KOMATSU D375A-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:50091 AND UP) KOMATSU D375A 5E0 – PDF DOWNLOAD:

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KOMATSU D375A-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:50091 and up) KOMATSU D375A 5E0

• This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
• Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
• Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: A magazine box provided on the left side of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
• For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR (PAGE 1-6)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
• Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual. The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped.
• If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine

TABLE OF CONTENTS:

KOMATSU D375A-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:50091 and up) KOMATSU D375A 5E0

COVER..........................................................................................  1
FOREWORD.......................................................................................  2
	BEFORE READING THIS MANUAL.................................................................  3
	SAFETY INFORMATION.........................................................................  4
	INTRODUCTION...............................................................................  5
		USE OF MACHINE.........................................................................  5
		FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...........................................  5
		VISIBILITY FROM OPERATOR'S SEAT........................................................  6
	NECESSARY INFORMATION......................................................................  7
		PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE..........................  7
		EPA REGULATIONS, ENGINE NUMBER PLATE...................................................  8
		BLADE SERIAL NO. PLATE POSITION........................................................  8
		RIPPER SERIAL NO. PLATE POSITION.......................................................  9
		ROPS, FOPS NO. PLATE POSITION..........................................................  9
		POSITION OF SERVICE METER..............................................................  9
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 10
	CONTENTS................................................................................... 11
SAFETY......................................................................................... 16
	SAFETY..................................................................................... 17
	SAFETY LABELS.............................................................................. 20
		POSITIONS OF SAFETY PICTOGRAMS......................................................... 20
		SAFETY LABELS.......................................................................... 21
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 25
		PRECAUTIONS BEFORE STARTING OPERATION.................................................. 25
		PREPARATIONS FOR SAFE OPERATION........................................................ 25
		FIRE PREVENTION........................................................................ 27
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 28
		DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 30
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 30
		UNAUTHORIZED MODIFICATION.............................................................. 30
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 30
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 31
	PRECAUTIONS FOR OPERATION.................................................................. 32
		PRECAUTIONS FOR JOBSITE................................................................ 32
		STARTING ENGINE........................................................................ 34
		OPERATION.............................................................................. 37
		TRANSPORTATION......................................................................... 41
		TOWING................................................................................. 42
	PRECAUTIONS FOR MAINTENANCE................................................................ 43
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 43
		PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 47
OPERATION...................................................................................... 54
	GENERAL VIEW............................................................................... 55
		GENERAL VIEW OF MACHINE................................................................ 55
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 56
	EXPLANATION OF COMPONENTS.................................................................. 58
		FRONT PANEL............................................................................ 58
		SWITCHES............................................................................... 87
		CONTROL LEVERS, PEDALS................................................................. 91
		DUST INDICATOR.........................................................................101
		POWER SOURCE...........................................................................101
		FUSE BOX...............................................................................102
		DOOR OPEN LOCK.........................................................................106
		SASH GLASS INTERMEDIATE LOCK...........................................................106
		CAP WITH LOCK..........................................................................107
		DOOR POCKET............................................................................108
		ASHTRAY................................................................................109
		TOOL BOX...............................................................................109
		CAR STEREO, HANDLING...................................................................110
		AIR CONDITIONER, HANDLING..............................................................119
	OPERATION..................................................................................124
		CHECK BEFORE STARTING ENGINE, ADJUST...................................................124
		STARTING ENGINE........................................................................146
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................154
		STOPPING ENGINE........................................................................157
		MOVING MACHINE.........................................................................158
		STOPPING MACHINE.......................................................................160
		SHIFTING GEAR..........................................................................161
		SHIFTING BETWEEN FORWARD AND REVERSE...................................................165
		STEERING MACHINE.......................................................................167
		PRECAUTIONS FOR OPERATION..............................................................170
		PARKING MACHINE........................................................................172
		CHECK AFTER STOPPING ENGINE............................................................173
		CHECK AFTER FINISHING WORK.............................................................174
		LOCKING................................................................................174
		WORK POSSIBLE USING BULLDOZER..........................................................175
		EFFECTIVE USE OF MODE SELECTION SYSTEM.................................................177
		RIPPER OPERATION.......................................................................182
		OPERATING METHOD FOR RIPPING OPERATIONS................................................185
		ADJUSTING POSTURE OF WORK EQUIPMENT....................................................190
		TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................193
	TRANSPORTATION.............................................................................195
		TRANSPORTATION PROCEDURE...............................................................195
		LOADING, UNLOADING WORK................................................................195
		METHOD OF LIFTING MACHINE..............................................................200
		TRAVELING ON ROADS.....................................................................201
		REMOVAL OF CAB.........................................................................202
		INSTALLATION OF CAB....................................................................204
		INSTALLATION OF ROPS...................................................................205
	COLD WEATHER OPERATION.....................................................................206
		PRECAUTIONS FOR LOW TEMPERATURE........................................................206
		AFTER COMPLETION OF WORK...............................................................208
		AFTER COLD WEATHER.....................................................................208
	LONG-TERM STORAGE..........................................................................209
		BEFORE STORAGE.........................................................................209
		DURING STORAGE.........................................................................209
		AFTER STORAGE..........................................................................209
		STARTING MACHINE AFTER LONG-TERM STORAGE...............................................209
	TROUBLESHOOTING............................................................................210
		AFTER RUNNING OUT OF FUEL..............................................................210
		METHOD OF TOWING MACHINE...............................................................211
		IF BATTERY IS DISCHARGED...............................................................212
		OTHER TROUBLE..........................................................................216
		WHEN MODE SELECTION SYSTEM FLASHES.....................................................221
MAINTENANCE....................................................................................222
	GUIDES TO MAINTENANCE......................................................................223
	OUTLINES OF SERVICE........................................................................226
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................226
		OUTLINE OF ELECTRIC SYSTEM.............................................................229
		HANDLING HYDRAULIC RELATED EQUIPMENT...................................................230
	WEAR PARTS.................................................................................231
		WEAR PARTS LIST........................................................................232
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................233
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....235
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................236
		TORQUE LIST............................................................................236
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................237
		SAFETY CRITICAL PARTS..................................................................238
	MAINTENANCE SCHEDULE CHART.................................................................239
		MAINTENANCE SCHEDULE CHART.............................................................239
	SERVICE PROCEDURE..........................................................................241
		INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................241
		WHEN REQUIRED..........................................................................242
		CHECK BEFORE STARTING..................................................................272
		EVERY 250 HOURS SERVICE................................................................273
		EVERY 500 HOURS SERVICE................................................................280
		EVERY 1000 HOURS SERVICE...............................................................289
		EVERY 2000 HOURS SERVICE...............................................................297
		EVERY 4000 HOURS SERVICE...............................................................306
		EVERY 8000 HOURS SERVICE...............................................................311
SPECIFICATIONS.................................................................................312
	SPECIFICATIONS.............................................................................313
ATTACHMENTS, OPTIONS...........................................................................314
	GENERAL PRECAUTIONS........................................................................315
		PRECAUTIONS RELATED TO SAFETY..........................................................315
	SELECTION OF TRACK SHOE....................................................................316
		SELECTION OF TRACK SHOES...............................................................316
	PROCEDURE FOR SELECTING RIPPER POINT.......................................................317
		PROCEDURE FOR SELECTING RIPPER POINT...................................................317
	EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER...........................................318
		BLADE CONDITION........................................................................318
		DOZING WORK............................................................................320
		LEVELING (SPREADING) OPERATION.........................................................323
		DITCHING OPERATION.....................................................................323
		BOULDER RAISING OPERATION..............................................................323
		SIDE-CUTTING OPERATIONS................................................................324
		HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)............................324
	SHOE SLIP CONTROL..........................................................................325
		MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)........................................325
		EFFECTIVE USE OF MODE SELECTION SYSTEM.................................................326
		IF MODE SELECTION SYSTEM FLASHES.......................................................333
	HANDLING MACHINES EQUIPPED WITH VHMS.......................................................334
		VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED..................................334
		VHMS AND COMMUNICATIONS TERMINAL INSTALLED.............................................334
INDEX..........................................................................................336

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⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.