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Komatsu D375A-6 BULLDOZER Field Assembly Instruction Manual (SN:60001 and up) – PDF DOWNLOAD

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  • Komatsu D375A-6 BULLDOZER Field Assembly Instruction Manual
  • SERIAL NUMBER:60001 and up
  • PUBLICATION NUMBER:GEN00099-03
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Description

Komatsu D375A-6 BULLDOZER Field Assembly Instruction Manual (SN:60001 and up)

KOMATSU D375A-6 BULLDOZER FIELD ASSEMBLY INSTRUCTION MANUAL (SN:60001 AND UP) – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu D375A-6 BULLDOZER Field Assembly Instruction Manual (SN:60001 and up)

  • This manual describes how to assemble the units into the complete machine in the field. We hope that this machine will display its quality and you will use it safely according to the operation manual.
  • Many units are large in size and heavy in weight and may be handled in a dangerous place or posture and many workers may have to work together to sling them with cranes.
  • Accordingly, before starting the assembly work, the work supervisor is required to hold a safety meeting to oblige the workers to put on protective gear and appoint a work leader and a crane work signal man and allot roles to all the workers for safe work. In particular, the above meeting is more important when worker of different languages and customs work together. The following is a reference supervision system diagram

TABLE OF CONTENTS:

Komatsu D375A-6 BULLDOZER Field Assembly Instruction Manual (SN:60001 and up)

COVER...............................................................................................  1
Preface.............................................................................................  2
CONTENTS............................................................................................  4
Specifications......................................................................................  6
Precautions for field assembly......................................................................  7
Disposal of removed parts...........................................................................  8
Assembly procedure, necessary equipment, and schedule...............................................  9
Layout of kit....................................................................................... 10
Style for transportation............................................................................ 11
Table of tools for field assembly................................................................... 21
Tightening torque................................................................................... 27
Coating materials list.............................................................................. 32
Selection of wire ropes used for assembly........................................................... 35
A. Assembly......................................................................................... 36
	A-1 Installation of chassis..................................................................... 37
	A-2 Installation of undercarriage............................................................... 40
	A-3 Adding oil to recoil chamber and pivot chamber.............................................. 67
	A-4.1 Installation of engine air inlet hood..................................................... 68
	A-4.2 Installation of engine air pre-cleaner (if equipped)...................................... 69
	A-5 Installing direction of exhaust pipe........................................................ 70
	A-6 Installation of high-mount head lamp (if equipped).......................................... 71
	A-7 Installation of blade lift cylinder......................................................... 72
	A-8 Installation of cylinder yoke grease hose (if equipped)..................................... 74
	A-9 Installation of ripper...................................................................... 75
	A-10 Installation of right and left service center boxes at rear of fenders (if equipped)....... 82
	A-11 Installation of grease hose of ripper pin (if equipped).................................... 85
	A-12 Installation of track...................................................................... 87
	A-13 Assembly of blade.......................................................................... 89
	A-14 Installation of grease hose of blade joint (if equipped)...................................105
	A-15 Installation of blade......................................................................107
	A-16 Installation of operator’s cab.............................................................116
	A-17 Installation of rear monitor camera (if equipped)..........................................134
	A-18 Installation of additional cab lights (if equipped)........................................138
	A-19 Installation of ROPS guard.................................................................140
	A-20 Installation of VHMS, ORBCOMM antenna (if equipped)........................................142
	A-21 Installation of platform (if equipped).....................................................143
	A-22 Check track tension........................................................................147
	A-23 Check fuel, coolant and lubricants.........................................................149
	A-24 Bleeding air from hydraulic cylinders......................................................151
	A-25 Lubricating................................................................................152
	A-26 Installation of fuel quick charge piping (if equipped).....................................155
M. Check and maintenance procedures after completion of assembly....................................158
	M-1 Check and adjustment of operator's cab......................................................159
	M-2 Inspection of machine monitor...............................................................166
	M-3 Checking operation of dual tilt mechanism (If equipped).....................................180
	M-4 Setting procedure for USER ADJUST MODE......................................................181
	M-5 Setting procedure for maximum cooling fan speed.............................................183
	M-6 Check of engine emergency stop switch.......................................................184
	M-7 Check of operation of lamps.................................................................185
	M-8 Replacement of return filter (Replacement of standard filter -> special flushing parts).....188
	M-9 Flushing of hydraulic circuit, and bleeding air from hydraulic cylinders (Part 1)...........190
	M-10 Replacement of return filter (Replacement of special flushing parts -> standard filter)....191
	M-11 Bleeding air from hydraulic cylinders (Part 2).............................................193
APPENDIX 1. Installation procedure for spill guard (Installation by welding)........................194
APPENDIX 2. Precautions for initialization procedures for VHMS controller...........................206
Field assembly inspection report....................................................................226

PLEASE NOTE:

⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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