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Komatsu D375A-6 Bulldozer Operation & Maintenance Manual SN 60018 and up – PDF DOWNLOAD
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Komatsu D375A-6 Bulldozer Operation & Maintenance Manual
Book Code: TEN00477-02
SERIAL NUMBERS 60018 and up
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Description
Komatsu D375A-6 Bulldozer Operation & Maintenance Manual
FILE DETAILS:
Komatsu D375A-6 Bulldozer Operation & Maintenance Manual
Brands: Komatsu
Equipment Type: Bulldozer
Manuals Type: Operation & Maintenance Manual
Machine Model:D375-6
Serial Number: 60018 and up
Book Code: TEN00477-02
Language: English
Pages: 415
File Format: Portable Document Format (PDF)
KOMATSU D375A-6 BULLDOZER OPERATION & MAINTENANCE MANUAL SN 60018 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu D375A-6 Bulldozer Operation & Maintenance Manual
BEFORE READING THIS MANUAL :
This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance.
- Failure to do so may result in serious injury or death. Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death.
- If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: magazine box on the left side of the operator’s seat. If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
- For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication. Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual.
- Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual. The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped.
- If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
TABLE OF CONTENTS:
Komatsu D375A-6 Bulldozer Operation & Maintenance Manual
COVER ......................................................................................... 1 FOREWORD....................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION..................................................................... 4 INTRODUCTION............................................................................... 5 USE OF MACHINE......................................................................... 5 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................................... 5 VISIBILITY FROM OPERATOR'S SEAT........................................................ 6 NECESSARY INFORMATION...................................................................... 7 PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE.......................... 7 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 8 BLADE SERIAL NO. PLATE POSITION........................................................ 9 RIPPER SERIAL NO. PLATE POSITION....................................................... 9 ROPS, FOPS NO. PLATE POSITION.......................................................... 9 POSITION OF SERVICE METER.............................................................. 10 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 10 CONTENTS................................................................................... 11 SAFETY......................................................................................... 16 SAFETY..................................................................................... 17 SAFETY LABELS.............................................................................. 20 POSITIONS OF SAFETY PICTOGRAMS......................................................... 20 SAFETY LABELS.......................................................................... 21 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 26 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 26 PREPARATIONS FOR SAFE OPERATION........................................................ 26 FIRE PREVENTION........................................................................ 28 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 29 DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 31 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 31 UNAUTHORIZED MODIFICATION.............................................................. 32 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 32 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 32 PRECAUTIONS FOR OPERATION.................................................................. 33 PRECAUTIONS FOR JOBSITE................................................................ 33 STARTING ENGINE........................................................................ 35 OPERATION.............................................................................. 38 TRANSPORTATION......................................................................... 42 TOWING................................................................................. 43 PRECAUTIONS FOR MAINTENANCE................................................................ 44 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 44 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 48 OPERATION...................................................................................... 54 GENERAL VIEW............................................................................... 55 GENERAL VIEW OF MACHINE................................................................ 55 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 56 EXPLANATION OF COMPONENTS.................................................................. 58 MACHINE MONITOR........................................................................ 58 SWITCHES...............................................................................108 CONTROL LEVERS, PEDALS.................................................................116 DUST INDICATOR.........................................................................124 POWER SOURCE...........................................................................125 FUSE BOX...............................................................................126 DOOR OPEN LOCK.........................................................................131 SASH GLASS INTERMEDIATE LOCK...........................................................131 CAP WITH LOCK..........................................................................132 DOOR POCKET............................................................................133 ASHTRAY................................................................................134 TOOL BOX...............................................................................134 CAR STEREO, HANDLING...................................................................135 AIR CONDITIONER, HANDLING..............................................................144 OPERATION..................................................................................150 CHECK BEFORE STARTING ENGINE, ADJUST...................................................150 STARTING ENGINE........................................................................175 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................183 STOPPING ENGINE........................................................................191 MOVING MACHINE.........................................................................192 STOPPING MACHINE.......................................................................194 SHIFTING GEAR..........................................................................195 SHIFTING BETWEEN FORWARD AND REVERSE...................................................205 STEERING MACHINE.......................................................................207 PRECAUTIONS FOR OPERATION..............................................................210 PARKING MACHINE........................................................................212 CHECK AFTER STOPPING ENGINE............................................................213 CHECK AFTER FINISHING WORK.............................................................214 LOCKING................................................................................214 WORK POSSIBLE USING BULLDOZER..........................................................215 RECOMMENDED MODE FOR EACH TYPE OF OPERATION............................................217 RIPPER OPERATION.......................................................................226 OPERATING METHOD FOR RIPPING OPERATIONS................................................229 ADJUSTING POSTURE OF WORK EQUIPMENT....................................................235 TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................238 TRANSPORTATION.............................................................................240 TRANSPORTATION PROCEDURE...............................................................240 LOADING, UNLOADING WORK................................................................241 METHOD OF LIFTING MACHINE..............................................................245 TRAVELING ON ROADS.....................................................................246 REMOVAL OF CAB.........................................................................247 INSTALLATION OF CAB....................................................................249 INSTALLATION OF ROPS...................................................................250 COLD WEATHER OPERATION.....................................................................251 PRECAUTIONS FOR LOW TEMPERATURE........................................................251 AFTER COMPLETION OF WORK...............................................................253 AFTER COLD WEATHER.....................................................................253 LONG-TERM STORAGE..........................................................................254 BEFORE STORAGE.........................................................................254 DURING STORAGE.........................................................................254 AFTER STORAGE..........................................................................254 STARTING MACHINE AFTER LONG-TERM STORAGE...............................................254 TROUBLESHOOTING............................................................................255 AFTER RUNNING OUT OF FUEL..............................................................255 METHOD OF TOWING MACHINE...............................................................256 IF BATTERY IS DISCHARGED...............................................................257 OTHER TROUBLE..........................................................................261 MAINTENANCE....................................................................................268 GUIDES TO MAINTENANCE......................................................................269 OUTLINES OF SERVICE........................................................................272 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................272 OUTLINE OF ELECTRIC SYSTEM.............................................................275 HANDLING HYDRAULIC RELATED EQUIPMENT...................................................276 WEAR PARTS.................................................................................277 WEAR PARTS LIST........................................................................277 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................278 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....280 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................281 TORQUE LIST............................................................................281 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................282 SAFETY CRITICAL PARTS..................................................................283 MAINTENANCE SCHEDULE CHART.................................................................284 MAINTENANCE SCHEDULE CHART.............................................................284 SERVICE PROCEDURE..........................................................................286 INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................286 WHEN REQUIRED..........................................................................287 CHECK BEFORE STARTING..................................................................315 EVERY 250 HOURS SERVICE................................................................316 EVERY 500 HOURS SERVICE................................................................322 EVERY 1000 HOURS SERVICE...............................................................331 EVERY 2000 HOURS SERVICE...............................................................339 EVERY 4000 HOURS SERVICE...............................................................348 EVERY 8000 HOURS SERVICE...............................................................353 SPECIFICATIONS.................................................................................354 SPECIFICATIONS.............................................................................355 ATTACHMENTS, OPTIONS...........................................................................357 GENERAL PRECAUTIONS........................................................................357 PRECAUTIONS RELATED TO SAFETY..........................................................357 SELECTION OF TRACK SHOE....................................................................358 SELECTION OF TRACK SHOES...............................................................358 PROCEDURE FOR SELECTING RIPPER POINT.......................................................359 PROCEDURE FOR SELECTING RIPPER POINT...................................................359 STARTING IN COLD AREAS.....................................................................360 EXTERNAL POWER SOURCE TYPE PREHEATER...................................................360 EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER...........................................368 BLADE CONDITION........................................................................368 DOZING WORK............................................................................370 LEVELING (SPREADING) OPERATION.........................................................372 DITCHING OPERATION.....................................................................372 BOULDER RAISING OPERATION..............................................................372 SIDE-CUTTING OPERATIONS................................................................373 HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)............................373 HANDLING MACHINES EQUIPPED WITH KOMTRAX Plus...............................................374 KOMTRAX Plus INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED..........................374 KOMTRAX Plus AND COMMUNICATIONS TERMINAL INSTALLED.....................................375 MINING SPECIFICATION MACHINE...............................................................376 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE................................376 PRECAUTIONS FOR OPERATION..............................................................377 SWITCH.................................................................................378 POWER SOURCE...........................................................................382 FUSE BOX...............................................................................383 CIRCUIT BREAKER FOR MAIN POWER SUPPLY..................................................385 BATTERY ISOLATOR SWITCH, STARTING MOTOR ISOLATOR SWITCH................................386 CHECK BEFORE STARTING..................................................................387 OPERATIONS AND CHECKS BEFORE STARTING ENGINE...........................................389 STARTING WITH BOOSTER CABLES...........................................................389 CARRYING OUT KOWA (Komatsu Oil Wear Analysis)..........................................391 WEAR PARTS.............................................................................392 WHEN REQUIRED..........................................................................393 EVERY 250 HOURS SERVICE................................................................397 EVERY 500 HOURS SERVICE................................................................399 EVERY 1000 HOURS SERVICE...............................................................402 EVERY 2000 HOURS SERVICE...............................................................407 INDEX..........................................................................................412
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