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KOMATSU D41E,P-6 BULLDOZER Operation & Maintenance Manual (SN:B30001 and up) KOMATSU D41E,P-6 – PDF DOWNLOAD
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- KOMATSU D41E,P-6 BULLDOZER Operation & Maintenance Manual
- SERIAL NUMBER:B30001 and up
- PUBLICATION NUMBER:KEAM003400
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Description
KOMATSU D41E,P-6 BULLDOZER Operation & Maintenance Manual (SN:B30001 and up) KOMATSU D41E,P-6
KOMATSU D41E,P-6 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:B30001 AND UP) KOMATSU D41E,P-6 – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU D41E,P-6 BULLDOZER Operation & Maintenance Manual (SN:B30001 and up) KOMATSU D41E,P-6
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
TABLE OF CONTENTS:
KOMATSU D41E,P-6 BULLDOZER Operation & Maintenance Manual (SN:B30001 and up) KOMATSU D41E,P-6
MAIN MENU............................................................................. 0 COVER................................................................................. 1 FOREWARD.............................................................................. 3 FOREWARD.......................................................................... 4 SAFETY INFORMATION................................................................ 7 INTRODUCTION...................................................................... 9 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE.................................. 9 NECESSARY INFORMATION............................................................. 10 MACHINE SERIAL NO. PLATE AND POSITION......................................... 10 ENGINE SERIAL NO. PLATE AND POSITION.......................................... 10 POSITION OF SERVICE METER..................................................... 11 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..................................... 11 CONTENTS.............................................................................. 12 SAFETY................................................................................ 15 SAFETY............................................................................ 16 SAFETY LABELS..................................................................... 18 POSITIONS OF SAFETY PICTOGRAMS................................................ 18 SAFETY LABELS................................................................. 19 GENERAL PRECAUTIONS............................................................... 22 SAFETY RULES.................................................................. 22 IF ABNORMALITIES ARE FOUND.................................................... 22 CLOTHING AND PERSONAL PROTECTIVE ITEMS........................................ 22 FIRE EXTINGUISHER AND FIRST AID KIT........................................... 22 SAFETY FEATURES............................................................... 22 KEEP MACHINE CLEAN............................................................ 23 INSIDE OPERATOR'S COMPARTMENT................................................. 23 ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT................................ 23 HANDRAILS AND STEPS........................................................... 24 MOUNTING AND DISMOUNTING...................................................... 24 NO PEOPLE ON ATTACHMENTS...................................................... 24 CRUSHING OR CUTTING PREVENTION................................................ 24 PREVENTION OF BURNS........................................................... 25 FIRE PREVENTION............................................................... 25 ACTION IF FIRE OCCURS......................................................... 26 WINDOW WASHER LIQUID.......................................................... 26 PRECAUTIONS WHEN USING ROPS................................................... 26 PRECAUTIONS FOR ATTACHMENTS................................................... 26 UNAUTHORIZED MODIFICATION..................................................... 27 SAFETY AT WORKSITE............................................................ 27 WORKING ON LOOSE GROUND....................................................... 27 DO NOT GO CLOSE TO HIGH VOLTAGE CABLES........................................ 28 ENSURE GOOD VISIBILITY........................................................ 28 VENTILATION FOR ENCLOSED AREAS................................................ 28 CHECKING SIGNALMAN'S SIGNALS AND SIGNS........................................ 29 EMERGENCY EXIT FROM OPERATOR'S CAB............................................ 29 BE CAREFUL ABOUT ASBESTOS DUST................................................ 29 PRECAUTIONS FOR OPERATION......................................................... 30 BEFORE STARTING ENGINE........................................................ 30 CHECKS BEFORE STARTING ENGINE............................................. 30 PRECAUTIONS WHEN STARTING................................................. 30 PRECAUTIONS IN COLD AREAS................................................. 31 AFTER STARTING ENGINE......................................................... 32 CHECKS AFTER STARTING ENGINE.............................................. 32 PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE...................... 32 PRECAUTIONS WHEN TRAVELING................................................ 32 TRAVELING ON SLOPES....................................................... 33 USING BRAKES.............................................................. 33 OPERATE CAREFULLY ON SNOW................................................. 34 PARKING MACHINE........................................................... 34 TRANSPORTATION................................................................ 35 LOADING AND UNLOADING..................................................... 35 SHIPPING.................................................................. 35 BATTERY....................................................................... 36 BATTERY HAZARD PREVENTION................................................. 36 STARTING WITH BOOSTER CABLE............................................... 37 TOWING........................................................................ 38 WHEN TOWING............................................................... 38 PRECAUTIONS FOR MAINTENANCE....................................................... 39 WARNING TAG................................................................... 39 KEEP WORK PLACE CLEAN AND TIDY................................................ 39 APPOINT LEADER WHEN WORKING WITH OTHERS....................................... 39 STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE.................... 39 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING............................ 40 PROPER TOOLS.................................................................. 41 NO UNAUTHORIZED PERSONNEL INTO AREA........................................... 41 ATTACHMENTS................................................................... 41 WORK UNDER THE MACHINE........................................................ 41 WORK ON TOP OF MACHINE........................................................ 41 NOISE......................................................................... 41 PRECAUTIONS WHEN USING A HAMMER............................................... 42 REPAIR WELDING................................................................ 42 REMOVING BATTERY TERMINAL..................................................... 42 PRECAUTIONS WHEN USING HIGH PRESSURE GREASE TO ADJUST TRACK TENSION........... 42 DO NOT DISASSEMBLY RECOIL SPRING.............................................. 42 PRECAUTION WITH HIGH PRESSURE OIL............................................. 43 HANDLING HIGH PRESSURE HOSES.................................................. 43 WASTE MATERIAL................................................................ 43 MAINTENANCE FOR AIR CONDITIONER............................................... 43 USE OF LIGHTING............................................................... 44 PRECAUTIONS WHEN CARRYING OUT MAINTENANCE AT HIGH TEMPERATURE................. 44 CHECKS AFTER INPECTION AND MAINTENANCE........................................ 44 COMPRESSED AIR................................................................ 45 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS................................. 45 OPERATION............................................................................. 46 GENERAL VIEW...................................................................... 47 GENERAL VIEW OF MACHINE....................................................... 47 GENERAL VIEW OF CONTROLS AND GAUGES........................................... 48 EXPLANATION OF COMPONENTS......................................................... 50 MONITOR PANEL................................................................. 50 SWITCHES...................................................................... 54 LAMP.......................................................................... 59 CONTROL LEVERS AND PEDALS..................................................... 60 FUSE.......................................................................... 66 ELECTRIC POWER TAKE OUT ADAPTER............................................... 68 DOOR OPEN LOCK................................................................ 69 SASH GLASS INTERMEDIATE LOCK.................................................. 69 CAP, COVER WITH LOCK.......................................................... 70 HOT AND COOL BOX.............................................................. 71 DOOR POCKET................................................................... 72 ASHTRAY....................................................................... 72 TOOL BOX...................................................................... 72 CAR STEREO, HANDLING.......................................................... 73 AIR CONDITIONER, HANDLING..................................................... 78 OPERATION......................................................................... 84 CHECK BEFORE STARTING ENGINE, ADJUST.......................................... 84 STARTING ENGINE...............................................................102 OPERATIONS AND CHECKS AFTER STARTING ENGINE...................................107 STOPPING ENGINE...............................................................110 CHECK AFTER STOPPING ENGINE...................................................110 MACHINE OPERATION.............................................................111 SHIFTING GEAR.................................................................115 SHIFTING BETWEEN FORWARD AND REVERSE..........................................116 STEERING MACHINE..............................................................118 PRECAUTIONS FOR OPERATION.....................................................122 WORK POSSIBLE USING BULLDOZER.................................................124 PARKING MACHINE...............................................................126 CHECK AFTER FINISHING WORK....................................................127 LOCKING.......................................................................128 TIPS FOR LONGER UNDERCARRIAGE LIFE............................................129 TRANSPORTATION....................................................................132 TRANSPORTATION MEANS..........................................................132 REMOVING CAB..................................................................132 LOADING, UNLOADING WORK.......................................................133 LIFTING MACHINE...............................................................138 COLD WEATHER OPERATION............................................................139 PRECAUTIONS FOR LOW TEMPERATURE...............................................139 AFTER COMPLETION OF WORK......................................................141 AFTER COLD WEATHER............................................................141 LONG TERM STORAGE.................................................................142 BEFORE STORAGE................................................................142 DURING STORAGE................................................................142 AFTER STORAGE.................................................................142 TROUBLESHOOTING...................................................................143 AFTER RUNNING OUT OF FUEL.....................................................143 MACHINE TOWING METHOD.........................................................143 IF BATTERY IS DISCHARGED......................................................144 OTHER TROUBLE.................................................................148 MAINTENANCE...........................................................................152 GUIDE TO MAINTENANCE..............................................................153 OUTLINE OF SERVICE................................................................156 OUTLINE OF OIL, FUEL, COOLANT.................................................156 RELATING TO THE ELECTRIC SYSTEM...............................................158 WEAR PARTS LIST...................................................................159 WEAR PARTS LIST...............................................................159 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE..............160 PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS..............................160 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....................................164 TORQUE LIST...................................................................164 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.....................................165 SAFETY CRITICAL PARTS.........................................................166 MAINTENANCE SCHEDULE CHART........................................................167 MAINTENANCE SCHEDULE CHART....................................................167 SERVICE PROCEDURE.................................................................169 WHEN REQUIRED.................................................................169 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT..............................169 CLEAN INSIDE OF COOLING SYSTEM............................................172 CHECK TRACK TENSION.......................................................174 CHECK AND TIGHTEN TRACK SHOE BOLTS........................................176 CHECK ELECTRICAL INTAKE AIR HEATER........................................176 REVERSE AND REPLACE END BITS AND CUTTING EDGES............................177 CLEAN, CHECK RADIATOR FINS................................................178 ADJUST PLAY IN CENTER BALL................................................178 CHECK, ADJUST AIR CONDITIONER.............................................179 GREASE DOOR HINGE.........................................................180 CHECK DOOR LOCK STRIKER...................................................180 REPLACE DOOR DAMPER.......................................................180 CHECK DOOR LATCH..........................................................181 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID................................181 REPLACE WIPER BLADE.......................................................182 CHECK IDLER OIL LEVEL, ADD OIL............................................183 ADJUST IDLER CLEARANCE....................................................183 PROCEDURE FOR BLEEDING AIR IN HYDRAULIC SYSTEM............................184 PROCEDURE FOR RELEASING INTERNAL PRESSURE OF HYDRAULIC SYSTEM.............184 CHECK BEFORE STARTING.........................................................185 EVERY 50 HOURS SERVICE........................................................186 DAIN WATER, SEDIMENT FROM FUEL TANK.......................................186 EVERY 250 HOURS SERVICE.......................................................187 LUBRICATING...............................................................187 CHECK OIL IN FINAL DRIVE CASE, ADD OIL....................................188 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL................................189 CHECK LEVEL OF BATTERY ELECTROLYTE........................................190 CHECK, CLEAN FUEL STRAINER................................................190 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE.........191 CHECK BRAKE PERFORMANCE...................................................193 CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)....................194 EVERY 500 HOURS SERVICE.......................................................195 REPLACE FUEL FILTER CARTRIDGE.............................................195 EVERY 1000 HOURS SERVICE......................................................196 CHANGE OIL IN TRANSMISSION CASE, CLEAN STRAINER (POWER TRAIN STRAINER)....196 REPLACE TRANSMISSION OIL FILTER CARTRIDGE.................................198 CLEAN BREATHER............................................................199 GREASE UNIVERSAL JOINT....................................................200 CHANGE OIL IN STEERING CLUTCH CASE........................................201 CHECK OIL LEVEL IN DAMPER CASE, ADD OIL...................................202 CHECK FAN BELT TENSION, REPLACE...........................................203 CHECK ENGINE VALVE CLEARANCE, ADJUST......................................203 CHECK ALL TIGHTENING PARTS OF TURBOCHARGER................................203 CHECK PLAY OF TURBOCHARGER ROTOR..........................................203 CHECK FOR LOOSE ROPS MOUNT BOLTS..........................................203 EVERY 2000 HOURS SERVICE......................................................204 CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT........204 REPLACE HYDRAULIC TANK BREATHER ELEMENT...................................205 CHANGE OIL IN DAMPER CASE.................................................206 CHANGE OIL IN FINAL DRIVE CASE............................................207 CHECK VIBRATION DAMPER....................................................207 CHECK ALTERNATOR, STARTING MOTOR..........................................207 CHECK ENGINE VALVE CLEARANCE, ADJUST......................................207 EVERY 4000 HOURS SERVICE......................................................208 CHECK WATER PUMP..........................................................208 SPECIFICATIONS........................................................................210 SPECIFICATIONS....................................................................211 ATTACHMENTS, OPTIONS..................................................................212 GENERAL PRECAUTIONS...............................................................213 PRECAUTIONS RELATED TO SAFETY.................................................213 SUSPENSION SEAT...................................................................214 ADJUSTMENT....................................................................214 HEADREST..........................................................................215 INDEX.................................................................................216
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