Komatsu D475A-3 Bulldozer Operation & Maintenance Manual SN 10601 and up – PDF DOWNLOAD

Description

Komatsu D475A-3 Bulldozer Operation & Maintenance Manual

DESCRIPTION:

Komatsu D475A-3 Bulldozer Operation & Maintenance Manual 

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. if this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

KOMATSU D475A-3 BULLDOZER OPERATION & MAINTENANCE MANUAL SN 10601 AND UP – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Komatsu D475A-3 Bulldozer Operation & Maintenance Manual 

COVER.........................................................................  1
1.FOREWORD....................................................................  2
2.SAFETY INFORMATION..........................................................  5
3.INTRODUCTION................................................................  6
4.LOCATION OF PLATES,TABLE TO ENTER SERIAL NO.AND DISTRIBUTOR.................  7
5.CONTENTS....................................................................  9
SAFETY........................................................................ 13
	6.GENERAL PRECAUTIONS..................................................... 14
	7.PRECAUTIONS DURING OPERATION............................................ 20
		7.1 BEFORE STARTING ENGINE............................................ 20
		7.2 AFTER STARTING ENGINE............................................. 22
		7.3 TRANSPORTATION.................................................... 28
		7.4 BATTERY........................................................... 29
		7.5 TOWING............................................................ 31
	8.PRECAUTIONS FOR MAINTENANCE............................................. 32
		8.1 BEFORE CARRYING OUT MAINTENANCE................................... 32
		8.2 DURING MAINTENANCE................................................ 36
	9.POSITION FOR ATTACHING SAFETY LABELS.................................... 42
		9.1 POSITION FOR ATTACHING SAFETY LABELS.............................. 42
		9.2 CONTENT AND USE OF WARNING PLATES................................. 46
OPERATION..................................................................... 47
	10.GENERAL VIEW........................................................... 48
		10.1 GENERAL VIEW OF MACHINE.......................................... 48
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES.............................. 49
	11.EXPLANATION OF COMPONENTS.............................................. 51
		11.1 FRONT PANEL...................................................... 51
		11.2 SWITCHES......................................................... 65
		11.3 CONTROL LEVERS AND PEDALS........................................ 68
		11.4 CONTROLLER....................................................... 75
		11.5 DUST INDICATOR................................................... 76
		11.6 POWER SOURCE..................................................... 76
		11.7 FUSE BOX......................................................... 76
		11.8 DOOR-OPEN LOCK................................................... 78
		11.9 SASH GLASS INTERMEDIATE LOCK..................................... 78
		11.10 DOOR POCKET..................................................... 78
		11.11 ASHTRAY......................................................... 78
		11.12 TOOL BOX........................................................ 79
		11.13 HANDLING AIR CONDITIONER........................................ 80
		11.14 HANDLING ACCUMULATOR............................................ 86
	12.OPERATION.............................................................. 87
		12.1 CHECK BEFORE STARTING ENGINE..................................... 87
		12.2 STARTING ENGINE..................................................103
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE......................106
		12.4 MOVING MACHINE...................................................108
		12.5 SHIFTING GEAR....................................................110
		12.6 SHIFTING BETWEEN FORWARD AND REVERSE.............................111
		12.7 STEERING MACHINE.................................................112
		12.8 STOPPING MACHINE.................................................114
		12.9 PRECAUTIONS FOR OPERATION........................................115
		12.10 WORK POSSIBLE USING BULLDOZER...................................118
		12.11 RIPPER OPERATION................................................120
		12.12 ADJUSTMENT OF WORK EQUIPMENT....................................123
		12.13 PARKING MACHINE.................................................127
		12.14 CHECK AFTER FINISHING WORK......................................128
		12.15 STOPPING ENGINE.................................................129
		12.16 CHECK AFTER STOPPING ENGINE.....................................130
		12.17 LOCKING.........................................................130
		12.18 TIPS LONGER UNDERCARRIAGE LIFE..................................131
	13.TRANSPORTATION.........................................................133
		13.1 LOADING,UNLOADING WORK...........................................133
		13.2 PRECAUTIONS FOR LOADING..........................................134
		13.3 METHOD OF LIFTING MACHINE........................................134
		13.4 PRECAUTIONS FOR TRANSPORTATION...................................135
		13.5 REMOVAL OF CAB...................................................135
		13.6 INSTALLATION OF CAB..............................................136
	14.COLD WEATHER OPERATION.................................................137
		14.1 PRECAUTIONS FOR LOW TEMPERATURE..................................137
		14.2 AFTER COMPLETION OF WORK.........................................139
		14.3 AFTER COLD WEATHER...............................................139
	15.LONG-TERM STORAGE......................................................140
		15.1 BEFORE STORAGE...................................................140
		15.2 DURING STORAGE...................................................140
		15.3 AFTER STORAGE....................................................141
	16.TROUBLESHOOTING........................................................142
		16.1 AFTER RUNNING OUT OF FUEL........................................142
		16.2 METHOD OF TOWING MACHINE.........................................142
		16.3 IF BATTERY IS DISCHARGED.........................................142
		16.4 OTHER TROUBLE....................................................145
MAINTENANCE ..................................................................148
	17.GUIDES TO MAINTENANCE..................................................149
	18.OUTLINES OF SERVICE....................................................152
		18.1 OUTLINE OF OIL,FUEL,COOLANT......................................152
		18.2 RELATING TO ELECTRIC SYSTEM......................................154
		18.3 OUTLINE OF HYDRAULIC SYSTEM......................................155
	19.WEAR PARTS LIST........................................................156
	20.USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....157
	21.STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.........................161
		21.1 INTRODUCTION OF NECESSARY TOOLS..................................161
		21.2 TORQUE LIST......................................................162
	22.PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..........................163
	23.MAINTENANCE SCHEDULE CHART.............................................166
	24.SERVICE PROCEDURE......................................................170
		24.1 INITIAL 250 HOURS SERVICE........................................170
		24.2 WHEN REQUIRED....................................................171
		24.3 CHECK BEFORE STARTING............................................192
		24.4 EVERY 250 HOURS SERVICE..........................................193
		24.5 EVERY 500 HOURS SERVICE..........................................199
		24.6 EVERY 1000 HOURS SERVICE.........................................205
		24.7 EVERY 2000 HOURS SERVICE.........................................209
		24.8 EVERY 4000 HOURS SERVICE.........................................214
SPECIFICATIONS................................................................216
	25.SPECIFICATIONS.........................................................217
OPTIONS,ATTACHMENTS...........................................................219
	26.GENERAL PRECAUTIONS....................................................220
		26.1 PRECAUTIONS RELATED TO SAFETY....................................220
	27.USING SEAT BELT........................................................221
		27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER............221
	28.SELECTION OF TRACK SHOE................................................223
		28.1 SELECTION OF TRACK SHOES.........................................223
	29.PROCEDURE FOR SELECTING RIPPER POINT...................................224
		29.1 PROCEDURE FOR SELECTING RIPPER POINT.............................224
	30.HANDLING CAP WITH LOCK.................................................225
		30.1 OPENING AND CLOSING LOCKABLE CAP.................................225
	31.EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER......................226
		31.1 BLADE CONDITION..................................................226
		31.2 DOZING WORK......................................................227
		31.3 LEVELING (SPREADING) OPERATIONS..................................230
		31.4 DITCHING OPERATIONS..............................................230
		31.5 BOULDER RAISING OPERATIONS.......................................230
		31.6 SIDE-CUTTING OPERATIONS..........................................230
		31.7 HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)......231
	32.SHOE SLIP CONTROL......................................................232
		32.1 MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)..................232
		32.2 EFFECTIVE USE OF MODE SELECTION SYSTEM...........................234
		32.3 IF MODE SELECTION SYSTEM FLASHES.................................238

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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