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KOMATSU D475A-3 SHOP MANUAL SEBM017209 – PDF DOWNLOAD

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Description

KOMATSU D475A-3 SHOP MANUAL SEBM017209 – PDF DOWNLOAD

FILE DETAILS:

KOMATSU D475A-3 SHOP MANUAL SEBM017209 – PDF DOWNLOAD

Language : English
Pages : 957
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

KOMATSU D475A-3 SHOP MANUAL SEBM017209 – PDF DOWNLOAD

COVER.....................................................................................................................................................................................  1
CONTENTS..................................................................................................................................................................................  2
01 GENERAL................................................................................................................................................................................ 29
	SPECIFICATION DIMENSION DRAWINGS...................................................................................................................................................... 30
	SPECIFICATIONS........................................................................................................................................................................ 32
	WEIGHT TABLE.......................................................................................................................................................................... 41
	TABLE OF FUEL, COOLANT AND LUBRICANTS................................................................................................................................................. 45
10 STRUCTURE AND FUNCTION................................................................................................................................................................. 48
	ENGINE, POWER TRAIN COOLING SYSTEM DRAWING............................................................................................................................................ 49
	POWER TRAIN........................................................................................................................................................................... 50
	POWER TRAIN SKELETON.................................................................................................................................................................. 51
	POWER TRAIN HYDRAULIC PIPING DIAGRAM.................................................................................................................................................. 52
	POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM................................................................................................................................................. 53
	TORQUE CONVERTER AND PTO.............................................................................................................................................................. 55
	TORQUE CONVERTER VALVE................................................................................................................................................................ 61
	TRANSMISSION.......................................................................................................................................................................... 69
	TRANSMISSION CONTROL VALVE............................................................................................................................................................ 76
	STEERING, BRAKE CONTROL............................................................................................................................................................... 91
	TRANSFER, BEVEL GEAR SHAFT, STEERING.................................................................................................................................................. 95
	TRANSFER, BEVEL PINION................................................................................................................................................................ 96
	STEERING CONTROL VALVE................................................................................................................................................................ 99
	FINAL DRIVE...........................................................................................................................................................................107
	TRACK FRAME...........................................................................................................................................................................111
	TRACK ROLLER BOGIE....................................................................................................................................................................115
	PPC VALVE.............................................................................................................................................................................117
	MAIN CONTROL VALVE....................................................................................................................................................................128
	PIN-PULLER HYDRAULIC SYSTEM DRAWING...................................................................................................................................................136
	PIN-PULLER HYDRAULIC CIRCUIT DRAWING..................................................................................................................................................136
	PIN-PULLER SOLENOID VALVE.............................................................................................................................................................137
	AIR CONDITIONER.......................................................................................................................................................................139
	ENGINE CONTROL........................................................................................................................................................................140
	ENGINE CONTROL SYSTEM.................................................................................................................................................................141
	ENGINE CONTROL SYSTEM WITH ELECTRONIC ENGINE THROTTLE CONTROLLER......................................................................................................................144
	MACHINE MONITOR SYSTEM................................................................................................................................................................146
	MODE SELECTION SYSTEM.................................................................................................................................................................155
	ELECTRICAL EQUIPMENT..................................................................................................................................................................161
	TORQUE CONVERTER LOCK-UP CONTROL SYSTEM...............................................................................................................................................165
20 TESTING AND ADJUSTING..................................................................................................................................................................166
	STANDARD VALUE TABLE FOR ENGINE RELATED PARTS.........................................................................................................................................167
	STANDARD VALUE TABLE FOR CHASSIS RELATED PARTS........................................................................................................................................168
	STANDARD VALUE TABLE FOR ELECTRICAL RELATED PARTS.....................................................................................................................................175
	TESTING AND ADJUSTING.................................................................................................................................................................194
		TABLE OF TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING........................................................................................................................195
		MEASURING ENGINE SPEED............................................................................................................................................................196
		MEASURING AIR SUPPLY PRESSURE (BOOST PRESSURE)....................................................................................................................................198
		MEASURING EXHAUST TEMPERATURE.....................................................................................................................................................199
		MEASURING EXHAUST COLOR...........................................................................................................................................................200
		ADJUSTING VALVE CLEARANCE.........................................................................................................................................................201
		MEASURING COMPRESSION PRESSURE....................................................................................................................................................202
		MEASURING BLOW-BY PRESSURE........................................................................................................................................................203
		MEASURING ENGINE OIL PRESSURE.....................................................................................................................................................204
		TESTING AND ADJUSTING FUEL INJECTION TIMING ......................................................................................................................................205
		TESTING AND ADJUSTING ALTERNATOR BELT TENSION.....................................................................................................................................206
		TESTING AND ADJUSTING BELT TENSION FOR AIR CONDITIONER COMPRESSOR.................................................................................................................206
		ADJUSTING ENGINE SPEED SENSOR.....................................................................................................................................................207
		ADJUSTING FUEL CONTROL DIAL AND DECELERATOR PEDAL.................................................................................................................................208
		MEASURING TORQUE CONVERTER STALL SPEED............................................................................................................................................210
		MEASURING TORQUE CONVERTER STALL + HYDRAULIC PUMP RELIEF (FULL STALL) SPEED.......................................................................................................211
		MEASURING POWER TRAIN OIL PRESSURE................................................................................................................................................212
		SIMPLE PROCEDURE FOR TESTING BRAKE PERFORMANCE....................................................................................................................................217
		ADJUSTING FULL MONOLEVER AND PARKING LEVER........................................................................................................................................218
		ADJUSTING BRAKE PEDAL LINKAGE.....................................................................................................................................................222
		ADJUSTING CLEARANCE OF IDLER......................................................................................................................................................224
		TESTING AND ADJUSTING TRACK SHOE TENSION..........................................................................................................................................225
		MEASURING AND ADJUSTING WORK EQUIPMENT OIL PRESSURE...............................................................................................................................226
		TESTING AND ADJUSTING WORK EQUIPMENT CONTROL CIRCUIT PRESSURE.....................................................................................................................232
		MEASURING PPC VALVE AND PITCH, TILT CONTROL VALVE OUTPUT PRESSURE.................................................................................................................234
		ADJUSTING PPC VALVE...............................................................................................................................................................238
		MEASURING OUTPUT PRESSURE OF DEMAND SOLENOID VALVE................................................................................................................................239
		MEASURING OUTPUT PRESSURE OF RIPPER PIN-PULLER SOLENOID VALVE.....................................................................................................................240
		CHECKING LOCATION OF CAUSE OF HYDRAULIC DRIFT OF BLADE AND RIPPER.................................................................................................................241
		MEASURING LEAKAGE INSIDE HYDRAULIC CYLINDER.......................................................................................................................................242
		RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT.................................................................................................................................243
		BLEEDING AIR FROM HYDRAULIC CYLINDERS.............................................................................................................................................243
		ADJUSTING WORK EQUIPMENT SAFETY LEVER.............................................................................................................................................244
		PROCEDURE FOR SELECTING MODEL.....................................................................................................................................................245
		PROCEDURE FOR ADJUSTING BLADE TILT LIMIT ANGLE (DUAL TILT DOZER SPECIFICATION)....................................................................................................248
		PROCEDURE FOR ADJUSTING BLADE TILT LIMIT ANGLE (SUPER DOZER SPECIFICATION)........................................................................................................250
	TROUBLESHOOTING.......................................................................................................................................................................252
		POINTS TO REMEMBER WHEN TROUBLESHOOTING ..........................................................................................................................................253
		SEQUENCE OF EVENTS IN TROUBLESHOOTING.............................................................................................................................................254
		POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE..................................................................................................................................255
		CHECKS BEFORE TROUBLESHOOTING.....................................................................................................................................................263
		CONNECTION TYPES AND MOUNTING LOCATIONS...........................................................................................................................................264
		CONNECTION TABLE FOR CONNECTOR PIN NUMBERS........................................................................................................................................272
		T-BRANCH BOX AND T-BRANCH TABLE...................................................................................................................................................294
		EXPLANATION OF FUNCTIONS OF CONTROL MECHANISM OF ELECTRICAL SYSTEM................................................................................................................296
		DISPLAY METHOD AND SPECIAL FUNCTIONS OF MONITOR PANEL.............................................................................................................................300
		METHOD OF USING TROUBLESHOOTING CHARTS............................................................................................................................................313
		TROUBLESHOOTING OF NETWORK SYSTEM (N MODE)........................................................................................................................................315
			ACTION TAKEN BY CONTROLLER WHEN ABNORMALITY OCCURS AND PROBLEMS ON MACHINE....................................................................................................316
			ELECTRICAL CIRCUIT DIAGRAM OF N MODE SYSTEM...................................................................................................................................318
			SERVICE CODES OF NETWORK SYSTEM...............................................................................................................................................319
			N-1 [E0101] ABNORMALITY IN NETWORK SYSTEM (ENGINE CONTROLLER SYSTEM) IS DISPLAYED.............................................................................................320
			N-2 [E0104] ABNORMALITY IN NETWORK SYSTEM (MONITOR PANEL SYSTEM) IS DISPLAYED.................................................................................................321
			N-3 [E0105] ABNORMALITY IN NETWORK SYSTEM (MACHINE CONTROLLER SYSTEM) IS DISPLAYED............................................................................................322
			N-4 [E0101], [E0104], AND [E0105] ARE DISPLAYED AT SAME TIME (ABNORMALITY IN NETWORK SYSTEM IS DISPLAYED).....................................................................323
			N-5 [E0152] ABNORMALITY IN NETWORK SYSTEM IS DISPLAYED........................................................................................................................324
			N-5 [E0436] ABNORMALITY IN NETWORK SYSTEM IS DISPLAYED........................................................................................................................324
		TROUBLESHOOTING OF ENGINE CONTROLLER SYSTEM (E MODE)..............................................................................................................................325
			ACTION TAKEN BY CONTROLLER WHEN ABNORMALITY OCCURS AND PROBLEMS ON MACHINE....................................................................................................326
			ELECTRICAL CIRCUIT DIAGRAM OF E MODE SYSTEM...................................................................................................................................332
			E-1 [E0401] ABNORMALITY IN ENGINE CONTROLLER POWER SOURCE VOLTAGE IS DISPLAYED................................................................................................334
			E-2 [E0402] ABNORMALITY IN ENGINE CONTROLLER IS DISPLAYED.....................................................................................................................334
			E-3 [E0403] MISTAKEN CONNECTION IN ENGINE CONTROLLER IS DISPLAYED.............................................................................................................335
			E-4 [E0405] ABNORMALITY IN FUEL CONTROL DIAL SYSTEM IS DISPLAYED..............................................................................................................336
			E-5 [E0406] ABNORMALITY IN DECELERATION POTENTIOMETER IS DISPLAYED............................................................................................................337
			E-6 [E0407] ABNORMALITY IN SHOE SLIP CONTROL COMMAND VALUE IS DISPLAYED.......................................................................................................338
			E-7 [E0409] ABNORMALITY IN ENGINE SPEED SENSOR A SYSTEM IS DISPLAYED..........................................................................................................339
			E-8 [E0410] ABNORMALITY IN ENGINE SPEED SENSOR B SYSTEM IS DISPLAYED..........................................................................................................340
			E-9 [E0411] ABNORMALITY IN RIGHT RACK SENSOR SYSTEM IS DISPLAYED..............................................................................................................341
			E-10 [E0412] ABNORMALITY IN LEFT RACK SENSOR SYSTEM IS DISPLAYED..............................................................................................................342
			E-11 [E0413] ABNORMALITY IN RACK SENSOR POWER SOURCE SYSTEM IS DISPLAYED......................................................................................................343
			E-12 [E0421] SHORT CIRCUIT IN RIGHT GOVERNOR SOLENOID SYSTEM IS DISPLAYED.....................................................................................................344
			E-13 [E0422] DISCONNECTION IN RIGHT GOVERNOR SOLENOID SYSTEM IS DISPLAYED.....................................................................................................345
			E-14 [E0423] SHORT CIRCUIT IN LEFT GOVERNOR SOLENOID SYSTEM IS DISPLAYED......................................................................................................347
			E-15 [E0424] DISCONNECTION IN LEFT GOVERNOR SOLENOID SYSTEM IS DISPLAYED......................................................................................................348
			E-16 [E0425] SHORT CIRCUIT IN RIGHT GOVERNOR CUT RELAY SYSTEM IS DISPLAYED....................................................................................................350
			E-17 [E0426] DISCONNECTION IN LEFT GOVERNOR CUT RELAY SYSTEM IS DISPLAYED.....................................................................................................351
			E-18 [E0427] SHORT CIRCUIT IN LEFT GOVERNOR CUT RELAY SYSTEM IS DISPLAYED.....................................................................................................352
			E-19 [E0428] DISCONNECTION IN LEFT GOVERNOR CUT RELAY SYSTEM IS DISPLAYED.....................................................................................................353
			E-20 [E0433] SHORT CIRCUIT IN LEFT PRE-STROKE SOLENOID SYSTEM IS DISPLAYED....................................................................................................354
			E-21 [E0434] DISCONNECTION IN LEFT PRE-STROKE SOLENOID SYSTEM IS DISPLAYED....................................................................................................355
			E-22 [E0435] ABNORMALITY IN ENGINE WATER TEMPERATURE SENSOR SYSTEM IS DISPLAYED...............................................................................................356
			E-23 [E0437] ABNORMALITY IN RIGHT GOVERNOR SERVO IS DISPLAYED.................................................................................................................357
			E-24 [E0438] ABNORMALITY IN LEFT GOVERNOR SERVO IS DISPLAYED..................................................................................................................358
			E-25 [E0440] DISCONNECTION SOLENOID POWER SOURCE 1 SYSTEM IS DISPLAYED........................................................................................................359
			E-26 [E0441] DISCONNECTION IN POWER SUPPLY SYSTEM 2 OF SOLENOID IS DISPLAYED..................................................................................................359
			E-27 [E0442] ABNORMALITY IN ENGINE CONTROLLER BACKUP POWER SOURCE SYSTEM IS DISPLAYED.........................................................................................360
			E-28 [E0443] ABNORMALITY IN ENGINE CONTROLLER SWITCH POWER SOURCE SYSTEM IS DISPLAYED.........................................................................................361
			E-29 [E0455] ENGINE OVERHEATING IS DISPLAYED..................................................................................................................................362
			E-30 [E0456] SHORT CIRCUIT IN RIGHT PRE-STROKE SOLENOID SYSTEM IS DISPLAYED...................................................................................................363
			E-31 [E0457] DISCONNECTION IN RIGHT PRE-STROKE SOLENOID SYSTEM IS DISPLAYED...................................................................................................364
			E-32 ENGINE DOES NOT REVOLVE WHEN STARTING SWITCH IS TURNED TO ON POSITION....................................................................................................365
			E-33 ENGINE DOES NOT STOP WHEN STARTING SWITCH IS TURNED TO OFF POSITION......................................................................................................368
		TROUBLESHOOTING OF MACHINE CONTROLLER SYSTEM (C MODE).............................................................................................................................369
			ACTION TAKEN BY CONTROLLER WHEN ABNORMALITY OCCURS AND PROBLEMS ON MACHINE....................................................................................................371
			ELECTRICAL CIRCUIT DIAGRAM OF C MODE SYSTEM...................................................................................................................................383
			C-1 [E0111] ABNORMALITY IN MACHINE CONTROLLER POWER SOURCE VOLTAGE IS DISPLAYED...............................................................................................389
			C-2 [E0150] ABNORMALITY IN MACHINE CONTROLLER E2ROM IS DISPLAYED..............................................................................................................390
			C-3 [E0151] ABNORMALITY IN SPECIFICATION SELECTION IS DISPLAYED...............................................................................................................390
			C-4 [E0201] DISCONNECTION IN TORQUE CONVERTER SPEED SENSOR SYSTEM IS DISPLAYED................................................................................................391
			C-5 [E0202] SHORT CIRCUIT IN TORQUE CONVERTER SPEED SENSOR SYSTEM IS DISPLAYED................................................................................................392
			C-6 [E0203] DISCONNECTION IN TRANSMISSION FORWARD CLUTCH OIL PRESSURE SWITCH SYSTEM & REVERSE OIL PRESSURE SWITCH SYSTEM IS DISPLAYED.........................................393
			C-7 [E0204] SHORT CIRCUIT IN TRANSMISSION FORWARD CLUTCH OIL PRESSURE SWITCH SYSTEM IS DISPLAYED..............................................................................394
			C-8 [E0205] SHORT CIRCUIT IN TRANSMISSION REVERSE CLUTCH OIL PRESSURE SWITCH SYSTEM IS DISPLAYED..............................................................................395
			C-9 [E0206] DISCONNECTION IN TRANSMISSION 1ST CLUTCH OIL PRESSURE SWITCH & 2ND OIL PRESSURE SWITCH & 3RD OIL PRESSURE SWITCH SYSTEM IS DISPLAYED..............................396
			C-10 [E0207] SHORT CIRCUIT IN TRANSMISSION 1ST OIL CLUTCH PRESSURE SWITCH SYSTEM IS DISPLAYED.................................................................................398
			C-11 [E0208] SHORT CIRCUIT IN TRANSMISSION 2ND CLUTCH OIL PRESSURE SWITCH SYSTEM IS DISPLAYED.................................................................................399
			C-12 [E0209] SHORT CIRCUIT IN TRANSMISSION 3RD CLUTCH OIL PRESSURE SWITCH SYSTEM IS DISPLAYED.................................................................................400
			C-13 [E0210] DISCONNECTION IN TRANSMISSION MODULATING OIL PRESSURE SENSOR SYSTEM IS DISPLAYED.................................................................................401
			C-14 [E0212] SHORT CIRCUIT IN TORQUE CONVERTER LOCK-UP SOLENOID SYSTEM IS DISPLAYED...........................................................................................402
			C-15 [E0213] DISCONNECTION IN TORQUE CONVERTER LOCK-UP SOLENOID SYSTEM IS DISPLAYED...........................................................................................403
			C-16 [E0220] SHORT CIRCUIT IN TRANSMISSION MODULATING OIL PRESSURE SENSOR SYSTEM IS DISPLAYED.................................................................................404
			C-17 [E0301] SHORT CIRCUIT IN LEFT BLADE TILT ANGLE SENSOR SYSTEM IS DISPLAYED................................................................................................405
			C-18 [E0302] DISCONNECTION IN LEFT BLADE TILT ANGLE SENSOR SYSTEM IS DISPLAYED................................................................................................406
			C-19 [E0303] SHORT CIRCUIT IN RIGHT BLADE TILT ANGLE SENSOR SYSTEM IS DISPLAYED...............................................................................................407
			C-20 [E0304] DISCONNECTION IN RIGHT BLADE TILT ANGLE SENSOR SYSTEM IS DISPLAYED...............................................................................................408
			C-21 [E0305] SHORT CIRCUIT IN BLADE RAISE OIL PRESSURE SWITCH SYSTEM IS DISPLAYED.............................................................................................409
			C-22 [E0306] SHORT CIRCUIT IN BLADE RIGHT TILT OIL PRESSURE SWITCH SYSTEM IS DISPLAYED........................................................................................410
			C-23 [E0307] SHORT CIRCUIT IN BLADE LEFT TILT OIL PRESSURE SWITCH SYSTEM IS DISPLAYED.........................................................................................411
			C-24 [E0308] SHORT CIRCUIT IN RIPPER RAISE OIL PRESSURE SWITCH SYSTEM IS DISPLAYED............................................................................................412
			C-25 [E0309] SHORT CIRCUIT IN RIPPER LOWER OIL PRESSURE SWITCH SYSTEM IS DISPLAYED............................................................................................413
			C-26 [E0310] SHORT CIRCUIT IN RIPPER TILT IN OIL PRESSURE SWITCH SYSTEM IS DISPLAYED..........................................................................................414
			C-27 [E0311] SHORT CIRCUIT IN BLADE LEVER FRONT BUTTON SWITCH SYSTEM IS DISPLAYED.............................................................................................415
			C-28 [E0312] SHORT CIRCUIT IN BLADE LEVER UPPER BUTTON SWITCH SYSTEM IS DISPLAYED.............................................................................................416
			C-29 [E0313] SHORT CIRCUIT IN PITCH BACK SOLENOID SYSTEM IS DISPLAYED.........................................................................................................417
			C-30 [E0314] DISCONNECTION IN PITCH BACK SOLENOID SYSTEM IS DISPLAYED.........................................................................................................418
			C-31 [E0315] SHORT CIRCUIT IN PITCH DUMP SOLENOID SYSTEM IS DISPLAYED.........................................................................................................419
			C-32 [E0316] DISCONNECTION IN PITCH DUMP SOLENOID SYSTEM IS DISPLAYED.........................................................................................................420
			C-33 [E0317] SHORT CIRCUIT IN LEFT TILT LIMIT SOLENOID SYSTEM IS DISPLAYED....................................................................................................421
			C-34 [E0318] DISCONNECTION IN LEFT TILT LIMIT SOLENOID SYSTEM IS DISPLAYED....................................................................................................422
			C-35 [E0319] SHORT CIRCUIT IN RIGHT TILT LIMIT SOLENOID SYSTEM IS DISPLAYED...................................................................................................423
			C-36 [E0320] DISCONNECTION IN RIGHT TILT LIMIT SOLENOID SYSTEM IS DISPLAYED...................................................................................................424
			C-37 [E0321] SHORT CIRCUIT IN DUAL TILT SELECTION SOLENOID SYSTEM IS DISPLAYED................................................................................................425
			C-38 [E0322] DISCONNECTION IN DUAL TILT SELECTION SOLENOID SYSTEM IS DISPLAYED................................................................................................426
			C-39 [E0323] SHORT CIRCUIT IN PITCH SELECTION SOLENOID SYSTEM IS DISPLAYED....................................................................................................427
			C-40 [E0324] DISCONNECTION IN PITCH SELECTION SOLENOID SYSTEM IS DISPLAYED....................................................................................................428
			C-41 [E0325] SHORT CIRCUIT IN PITCH BACK ASSIST SOLENOID SYSTEM IS DISPLAYED..................................................................................................429
			C-42 [E0326] DISCONNECTION IN PITCH BACK ASSIST SOLENOID SYSTEM IS DISPLAYED..................................................................................................430
			C-43 [E0327] SHORT CIRCUIT IN PITCH DUMP ASSIST SOLENOID SYSTEM IS DISPLAYED..................................................................................................431
			C-44 [E0328] DISCONNECTION IN PITCH DUMP ASSIST SOLENOID SYSTEM IS DISPLAYED..................................................................................................432
			C-45 [E0330] SHORT CIRCUIT IN BLADE LOWER OIL PRESSURE SWITCH SYSTEM IS DISPLAYED.............................................................................................433
			C-46 [E0332] SHORT CIRCUIT IN UNLOAD VALVE SOLENOID SYSTEM IS DISPLAYED.......................................................................................................434
			C-47 [E0333] DISCONNECTION IN UNLOAD VALVE SOLENOID SYSTEM IS DISPLAYED.......................................................................................................435
			C-48 [E0334] SHORT CIRCUIT IN DEMAND VALVE SOLENOID SYSTEM IS DISPLAYED.......................................................................................................436
			C-49 [E0335] DISCONNECTION IN DEMAND VALVE SOLENOID SYSTEM IS DISPLAYED.......................................................................................................437
			C-50 [E0336] SHORT CIRCUIT IN RIPPER TILT BACK OIL PRESSURE SWITCH SYSTEM IS DISPLAYED........................................................................................438
			C-51 [E0337] SHORT CIRCUIT IN PITCH INDEPENDENT SOLENOID SYSTEM IS DISPLAYED..................................................................................................439
			C-52 [E0338] DISCONNECTION IN PITCH INDEPENDENT SOLENOID SYSTEM IS DISPLAYED..................................................................................................440
			C-53 [E0339] SHORT CIRCUIT IN LEFT BOTTOM DRAIN SOLENOID SYSTEM IS DISPLAYED..................................................................................................441
			C-54 [E0340] DISCONNECTION IN LEFT BOTTOM DRAIN SOLENOID SYSTEM IS DISPLAYED..................................................................................................442
			C-55 [E0351] ABNORMALITY IN STANDARD VALUE OF BLADE TILT ANGLE SENSOR IS DISPLAYED............................................................................................443
			C-56 [E0352] ABNORMALITY IN COMPENSATED VALUE OF BLADE TILT ANGLE SENSOR IS DISPLAYED.........................................................................................443
			C-57 [E0360] SHORT CIRCUIT IN WORK EQUIPMENT OIL PRESSURE SENSOR (140 PUMP) SYSTEM IS DISPLAYED...............................................................................444
			C-58 [E0361] DISCONNECTION IN WORK EQUIPMENT OIL PRESSURE SENSOR (140 PUMP) SYSTEM IS DISPLAYED...............................................................................445
			C-59 [E0362] SHORT CIRCUIT IN WORK EQUIPMENT OIL PRESSURE SENSOR (100 PUMP) SYSTEM IS DISPLAYED...............................................................................446
			C-60 [E0363] DISCONNECTION IN WORK EQUIPMENT OIL PRESSURE SENSOR (100 PUMP) SYSTEM IS DISPLAYED...............................................................................447
			C-61 [E0501] SHORT CIRCUIT IN ACCELERATION SENSOR SYSTEM IS DISPLAYED.........................................................................................................448
			C-62 [E0502] DISCONNECTION IN ACCELERATION SENSOR SYSTEM IS DISPLAYED.........................................................................................................449
			C-63 [E0601] SHORT CIRCUIT IN BUZZER CANCEL SWITCH SYSTEM IS DISPLAYED........................................................................................................450
			C-64 [E0610] SHORT CIRCUIT IN BACKUP ALARM RELAY SYSTEM IS DISPLAYED..........................................................................................................451
			C-65 [E0611] DISCONNECTION IN BACKUP ALARM RELAY SYSTEM IS DISPLAYED..........................................................................................................452
			C-66 [E0632] SHORT CIRCUIT IN ROCKBED SELECTION MODE SWITCH SYSTEM IS DISPLAYED...............................................................................................453
			C-67 [E0633] DISCONNECTION IN ROCKBED SELECTION MODE SWITCH SYSTEM IS DISPLAYED...............................................................................................454
			C-68 [E0930] DISCONNECTION IN ENGINE SPEED SENSOR SYSTEM IS DISPLAYED.........................................................................................................455
			C-69 LOCK-UP DEVICE DOES NOT OPERATE WHEN LOCK-UP MODE SWITCH IS TURNED ON....................................................................................................456
			C-70 ENGINE OUTPUT DOES NOT CHANGE WHEN ECONOMY MODE SWITCH IS TURNED ON......................................................................................................457
			C-71 REVERSE TRAVEL SPEED DOES NOT CHANGE WHEN REVERSE SLOW MODE SWITCH IS TURNED ON..........................................................................................458
			C-72 SHOE SLIP CONTROL DEVICE DOES NOT OPERATE WHEN SHOE SLIP CONTROL SWITCH IS TURNED ON OR SHOE SLIP LEVEL DOES NOT CHANGE WHEN ROCKBED SELECTION MODE SWITCH IS CHANGED....459
			C-73 ANY SOLENOID RELATED TO MACHINE CONTROLLER DOES NOT OPERATE..............................................................................................................460
			C-74 BACKUP ALARM DOES NOT SOUND OR KEEPS SOUNDING............................................................................................................................461
			C-75 RIPPER PIN PULLER CYLINDER DOES NOT OPERATE..............................................................................................................................463
		TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEMS (H MODE)......................................................................................................................465
			TABLE OF FAILURE MODES AND CAUSES.............................................................................................................................................466
			H-1 MACHINE LACKS POWER (LACKS DRAWBAR PULL)..................................................................................................................................467
			H-2 MACHINE DOES NOT MOVE (AT 2ND OR 3RD GEAR SPEED)..........................................................................................................................469
			H-3 MACHINE DOES NOT MOVE AT ANY GEAR SPEED...................................................................................................................................471
			H-4 MACHINE TRAVELS ONLY FORWARD OR IN REVERSE................................................................................................................................473
			H-5 TIME LAG IS EXCESSIVE WHEN GEAR IS SHIFTED OR TRAVEL DIRECTION IS CHANGED.................................................................................................473
			H-6 MACHINE DOES NOT TURN IN EITHER DIRECTION.................................................................................................................................474
			H-7 MACHINE TURNS ONLY IN ONE DIRECTION.......................................................................................................................................475
			H-8 MACHINE TURNS TOO FAR.....................................................................................................................................................476
			H-9 BRAKES DO NOT WORK........................................................................................................................................................476
			H-10 TORQUE CONVERTER LOCK-UP DOES NOT WORK...................................................................................................................................477
			H-11 POWER TRAIN OIL OVERHEATS................................................................................................................................................478
			H-12 ALL WORK EQUIPMENT SPEEDS ARE LOW........................................................................................................................................479
			H-13 WORK EQUIPMENT DOES NOT MOVE AT ALL......................................................................................................................................480
			H-14 BLADE LIFT SPEED IS SLOW OR LACKS POWER..................................................................................................................................480
			H-15 BLADE TILT SPEED IS SLOW OR LACKS POWER..................................................................................................................................481
			H-16 BLADE PITCH DOES NOT WORK................................................................................................................................................481
			H-17 RIPPER LIFT SPEED IS SLOW OR LACKS POWER.................................................................................................................................482
			H-18 RIPPER TILT SPEED IS SLOW OR LACKS POWER.................................................................................................................................482
			H-19 EXCESSIVE HYDRAULIC DRIFT OF BLADE LIFT..................................................................................................................................483
			H-20 EXCESSIVE HYDRAULIC DRIFT OF BLADE TILT..................................................................................................................................483
			H-21 EXCESSIVE HYDRAULIC DRIFT OF RIPPER LIFT.................................................................................................................................483
			H-22 RIPPER PIN-PULLER CYLINDER DOES NOT WORK.................................................................................................................................484
			H-23 ABNORMAL NOISE FROM AROUND HYDRAULIC PUMP................................................................................................................................484
		TROUBLESHOOTING OF MONITOR PANEL AND ELECTRICAL SYSTEM (M MODE)...................................................................................................................485
			ACTION TAKEN BY CONTROLLER WHEN ABNORMALITY OCCURS AND PROBLEMS ON MACHINE....................................................................................................486
			ELECTRICAL CIRCUIT DIAGRAM OF M MODE SYSTEM...................................................................................................................................488
			M-1 [E0120] SHORT CIRCUIT IN CAUTION LAMP OUTPUT SYSTEM IS DISPLAYED..........................................................................................................490
			M-2 [E0121] SHORT CIRCUIT IN CAUTION BUZZER SYSTEM IS DISPLAYED...............................................................................................................491
			M-3 [E0211] ABNORMALITY IN POWER TRAIN (TORQUE CONVERTER OIL TEMPERATURE IS DISPLAYED.........................................................................................492
			M-4 [E0329] ABNORMALITY IN HYDRAULIC OIL TEMPERATURE IS DISPLAYED.............................................................................................................492
			M-5 [E0430] ABNORMALITY IN ENGINE OIL PRESSURE IS DISPLAYED...................................................................................................................493
			M-6 [E0431] ABNORMALITY IN RADIATOR WATER LEVEL IS DISPLAYED..................................................................................................................493
			M-7 [E0432] ABNORMALITY IN ENGINE WATER TEMPERATURE IS DISPLAYED..............................................................................................................494
			M-8 WHEN STARTING SWITCH IS TURNED ON, MONITOR PANEL GIVES NO DISPLAY.........................................................................................................495
			M-9 WHEN STARTING SWITCH IS TURNED ON, MONITOR PANEL LAMPS ALL STAY LIGHTED UP AND DO NOT GO OUT..............................................................................497
			M-10 WHEN STARTING SWITCH IS TURNED ON (ENGINE STOPPED), CHECK BEFORE STARTING ITEMS FLASH....................................................................................498
			M-11 WHEN STARTING SWITCH IS TURNED ON (ENGINE STOPPED), CAUTION ITEMS FLASH (BUT BATTERY CHARGE, ENGINE OIL PRESSURE CAUTION DO NOT FLASH)...................................500
			M-12 WHEN STARTING SWITCH IS TURNED ON (ENGINE STOPPED), CAUTION ITEMS FLASH (BUT THERE IS NO ABNORMALITY IN CHECKS BEFORE STARTING ITEMS OR ENGINE)..........................502
			M-13 PREHEATING MONITOR DOES NOT LIGHT UP OR GO OUT...........................................................................................................................508
			M-14 ABNORMALITY IN CAUTION BUZZER............................................................................................................................................509
			M-15 ABNORMALITY IN CAUTION LAMP..............................................................................................................................................511
			M-16 ABNORMALITY IN ENGINE WATER TEMPERATURE GAUGE............................................................................................................................513
			M-17 ABNORMALITY IN POWER TRAIN (TORQUE CONVERTER) OIL TEMPERATURE GAUGE......................................................................................................515
			M-18 ABNORMALITY IN FUEL LEVEL GAUGE..........................................................................................................................................517
			M-19 SPEED RANGE DISPLAY SHOWS "--", ENGINE SPEED IS NOT DISPLAYED............................................................................................................519
			M-20 SERVICE METER DOES NOT ADVANCE WHEN ENGINE IS RUNNING....................................................................................................................519
			M-21 ABNORMALITY IN SERVICE MODE..............................................................................................................................................520
			M-22 NIGHT LIGHTING ON MONITOR PANEL DOES NOT LIGHT UP (FRONT LAMP, WORKING LAMP ARE NORMAL)..................................................................................522
			M-23 FRONT LAMPS AND WORKING LAMPS DO NOT LIGHT UP............................................................................................................................524
			M-24 REAR LAMPS DO NOT LIGHT UP...............................................................................................................................................527
			M-25 AUTOMATIC PREHEATER DOES NOT WORK........................................................................................................................................528
			M-26 WINDSHIELD WIPER AND WINDOW WASHER DO NOT WORK...........................................................................................................................531
		TROUBLESHOOTING OF AIR CONDITIONER SYSTEM.........................................................................................................................................534
			ELECTRICAL CIRCUIT DIAGRAM OF AIR CONDITIONER SYSTEM..........................................................................................................................535
			TROUBLESHOOTING OF AIR CONDITIONER WHICH DOES NOT WORK........................................................................................................................536
30 DISASSEMBLY AND ASSEMBLY...............................................................................................................................................................541
	METHOD OF USING MANUAL................................................................................................................................................................543
	PRECAUTIONS WHEN CARRYING OUT OPERATION...............................................................................................................................................546
	SPECIAL TOOL LIST.....................................................................................................................................................................548
	SKETCHES OF SPECIAL TOOLS.............................................................................................................................................................562
	ENGINE OIL COOLER ASSEMBLY............................................................................................................................................................575
		REMOVAL AND INSTALLATION..........................................................................................................................................................575
	FUEL INJECTION PUMP ASSEMBLY..........................................................................................................................................................576
		REMOVAL AND INSTALLATION..........................................................................................................................................................576
	AFTERCOOLER CORE ASSEMBLY.............................................................................................................................................................577
		REMOVAL AND INSTALLATION..........................................................................................................................................................577
	NOZZLE HOLDER ASSEMBLY................................................................................................................................................................579
		REMOVAL AND INSTALLATION..........................................................................................................................................................579
	ENGINE FRONT SEAL.....................................................................................................................................................................580
		REMOVAL AND INSTALLATION..........................................................................................................................................................580
	ENGINE REAR SEAL......................................................................................................................................................................582
		REMOVAL AND INSTALLATION..........................................................................................................................................................582
	CYLINDER HEAD ASSEMBLY................................................................................................................................................................585
		REMOVAL AND INSTALLATION..........................................................................................................................................................585
	FUEL TANK ASSEMBLY....................................................................................................................................................................589
		REMOVAL AND INSTALLATION..........................................................................................................................................................589
	MAIN RADIATOR ASSEMBLY................................................................................................................................................................590
		REMOVAL AND INSTALLATION..........................................................................................................................................................590
	SUB RADIATOR ASSEMBLY.................................................................................................................................................................592
		REMOVAL AND INSTALLATION..........................................................................................................................................................592
	RADIATOR GUARD ASSEMBLY...............................................................................................................................................................593
		REMOVAL AND INSTALLATION..........................................................................................................................................................593
	ENGINE ASSEMBLY.......................................................................................................................................................................595
		REMOVAL AND INSTALLATION..........................................................................................................................................................595
	DAMPER ASSEMBLY.......................................................................................................................................................................599
		REMOVAL AND INSTALLATION..........................................................................................................................................................599
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................601
	PAWER TRAIN UNIT ASSEMBLY.............................................................................................................................................................604
		REMOVAL AND INSTALLATION..........................................................................................................................................................604
	PTO, TORQUE CONVERTER ASSEMBLY........................................................................................................................................................608
		REMOVAL AND INSTALLATION..........................................................................................................................................................608
		DISCONNECTION AND CONNECTION......................................................................................................................................................611
	TORQUE CONVERTER ASSEMBLY.............................................................................................................................................................613
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................613
	PTO ASSEMBLY..........................................................................................................................................................................624
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................624
	TORQFLOW TRANSMISSION ASSEMBLY........................................................................................................................................................631
		REMOVAL AND INSTALLATION..........................................................................................................................................................631
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................632
	STEERING CASE ASSEMBLY................................................................................................................................................................651
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................651
	STEERING CLUTCH, BRAKE ASSEMBLY.......................................................................................................................................................659
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................659
	TRANSFER GEAR HOUSING ASSEMBLY........................................................................................................................................................667
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................667
	POWER TRAIN PUMP ASSEMBLY.............................................................................................................................................................671
		REMOVAL AND INSTALLATION..........................................................................................................................................................671
	SCAVENGING PUMP ASSEMBLY..............................................................................................................................................................672
		REMOVAL AND INSTALLATION..........................................................................................................................................................672
	TORQUE CONVERTER OIL COOLER...........................................................................................................................................................673
		REMOVAL AND INSTALLATION..........................................................................................................................................................673
	TORQUE CONVERTER VALVE ASSEMBLY.......................................................................................................................................................674
		REMOVAL AND INSTALLATION..........................................................................................................................................................674
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................675
	TRANSMISSION CONTROL VALVE ASSEMBLY...................................................................................................................................................678
		REMOVAL AND INSTALLATION..........................................................................................................................................................678
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................680
	STEERING CONTROL VALVE ASSEMBLY.......................................................................................................................................................685
		REMOVAL AND INSTALLATION..........................................................................................................................................................685
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................686
	FINAL DRIVE ASSEMBLY..................................................................................................................................................................690
		REMOVAL AND INSTALLATION..........................................................................................................................................................690
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................692
	TRACK FRAME ASSEMBLY..................................................................................................................................................................709
		REMOVAL AND INSTALLATION..........................................................................................................................................................709
	IDLER ASSEMBLY........................................................................................................................................................................715
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................715
	RECOIL SPRING ASSEMBLY................................................................................................................................................................723
		REMOVAL AND INSTALLATION..........................................................................................................................................................723
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................735
	TRACK ROLLER ASSEMBLY.................................................................................................................................................................739
		REMOVAL AND INSTALLATION..........................................................................................................................................................739
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................743
	CARRIER ROLLER ASSEMBLY...............................................................................................................................................................749
		REMOVAL AND INSTALLATION..........................................................................................................................................................749
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................750
	BOGIE ASSEMBLY........................................................................................................................................................................754
		REMOVAL AND INSTALLATION..........................................................................................................................................................754
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................762
	NO.1 BOGIE ASSEMBLY...................................................................................................................................................................774
		REMOVAL AND INSTALLATION..........................................................................................................................................................774
	TRACK SHOE ASSEMBLY...................................................................................................................................................................785
		REMOVAL AND INSTALLATION..........................................................................................................................................................785
		OVERALL DISASSEMBLY...............................................................................................................................................................791
		OVERALL ASSEMBLY..................................................................................................................................................................795
	PRESS-FITTING JIG DIMENSION TABLE FOR LINK PRESS......................................................................................................................................810
	FIELD DISASSEMBLY OF ONE LINK.........................................................................................................................................................811
	FIELD ASSEMBLY OF ONE LINK............................................................................................................................................................814
	MASTER LINK...........................................................................................................................................................................817
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................817
	PIVOT SHAFT ASSEMBLY..................................................................................................................................................................822
		REMOVAL AND INSTALLATION..........................................................................................................................................................822
	EQUALIZER BAR.........................................................................................................................................................................823
		REMOVAL AND INSTALLATION..........................................................................................................................................................823
	EQUALIZER BAR BUSHING.................................................................................................................................................................829
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................829
	HYDRAULIC PUMP ASSEMBLY...............................................................................................................................................................831
		REMOVAL AND INSTALLATION..........................................................................................................................................................831
	BLADE LIFT VALVE ASSEMBLY.............................................................................................................................................................832
		REMOVAL AND INSTALLATION..........................................................................................................................................................832
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................833
	BLADE TILT, RIPPER LO VALVE ASSEMBLY..................................................................................................................................................835
		REMOVAL AND INSTALLATION..........................................................................................................................................................835
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................836
	RIPPER HI VALVE ASSEMBLY..............................................................................................................................................................838
		REMOVAL AND INSTALLATION..........................................................................................................................................................838
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................839
	PPC RELIEF VALVE ASSEMBLY.............................................................................................................................................................841
		REMOVAL AND INSTALLATION..........................................................................................................................................................841
	HYDRAULIC CYLINDER ASSEMBLY...........................................................................................................................................................842
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................842
	RIPPER PIN-PULLER CYLINDER ASSEMBLY...................................................................................................................................................848
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................848
	BLADE ASSEMBLY........................................................................................................................................................................851
		REMOVAL AND INSTALLATION..........................................................................................................................................................851
	GIANT RIPPER ASSEMBLY.................................................................................................................................................................853
		DISASSEMBLY AND ASSEMBLY..........................................................................................................................................................853
	ROPS GUARD............................................................................................................................................................................857
		REMOVAL AND INSTALLATION..........................................................................................................................................................857
	OPERATOR'S CAB ASSEMBLY...............................................................................................................................................................858
		REMOVAL AND INSTALLATION..........................................................................................................................................................858
	FLOOR FRAME ASSEMBLY..................................................................................................................................................................860
		REMOVAL AND INSTALLATION..........................................................................................................................................................860
	DASHBOARD ASSEMBLY....................................................................................................................................................................865
		REMOVAL AND INSTALLATION..........................................................................................................................................................865
	CONTROLLER ASSEMBLY...................................................................................................................................................................867
		REMOVAL AND INSTALLATION..........................................................................................................................................................867
	AIR CONDITIONER COMPRESSOR ASSEMBLY...................................................................................................................................................868
		REMOVAL AND INSTALLATION..........................................................................................................................................................868
	AIR CONDITIONER CONDENSER ASSEMBLY....................................................................................................................................................870
		REMOVAL AND INSTALLATION..........................................................................................................................................................870
	AIR CONDITIONER UNIT ASSEMBLY.........................................................................................................................................................871
		REMOVAL AND INSTALLATION..........................................................................................................................................................871
	HOOD ASSEMBLY.........................................................................................................................................................................875
		REMOVAL AND INSTALLATION..........................................................................................................................................................875
40 MAINTENANCE STANDARD...................................................................................................................................................................876
	ENGINE MOUNT..........................................................................................................................................................................877
	DAMPER, UNIVERSAL JOINT...............................................................................................................................................................878
	TORQUE CONVERTER......................................................................................................................................................................879
	TORQUE CONVERTER VALVE................................................................................................................................................................881
	TORQFLOW TRANSMISSION.................................................................................................................................................................883
	TRANSMISSION CONTROL VALVE............................................................................................................................................................885
	POWER TRAIN, HYDRAULIC, LUBRICATION PUMP..............................................................................................................................................888
	TRANSFER, BEVEL PINION................................................................................................................................................................889
	BEVEL GEAR SHAFT, STEERING CLUTCH, BRAKE..............................................................................................................................................890
	STEERING CONTROL VALVE................................................................................................................................................................892
	FINAL DRIVE...........................................................................................................................................................................894
	MAIN FRAME............................................................................................................................................................................896
	TRACK FRAME...........................................................................................................................................................................898
	RECOIL SPRING.........................................................................................................................................................................900
	IDLER.................................................................................................................................................................................902
	TRACK ROLLER BOGIE....................................................................................................................................................................906
	TRACK ROLLER..........................................................................................................................................................................908
	CARRIER ROLLER........................................................................................................................................................................912
	TRACK SHOE............................................................................................................................................................................914
	EQUALIZER BAR.........................................................................................................................................................................920
	PIVOT SHAFT...........................................................................................................................................................................922
	HYDRAULIC PUMP........................................................................................................................................................................923
	WORK EQUIPMENT CONTROL PUMP...........................................................................................................................................................924
	MAIN CONTROL VALVE....................................................................................................................................................................925
	PPC VALVE.............................................................................................................................................................................929
	WORK EQUIPMENT CYLINDER...............................................................................................................................................................932
	CYLINDER STAY.........................................................................................................................................................................934
	BLADE.................................................................................................................................................................................935
	RIPPER EQUIPMENT......................................................................................................................................................................940
90 OTHERS.................................................................................................................................................................................942
	WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM..............................................................................................................................................943
		SINGLE TILT SPECIFICATION.........................................................................................................................................................943
		DUAL TILT SPECIFICATION (SERIAL NO.: 10601-10674).................................................................................................................................944
		DUAL TILT SPECIFICATION (TANDEM CIRCUIT SPECIFICATION) (SERIAL NO.: 10675 AND UP).................................................................................................945
		DUAL TILT SPECIFICATION (PARALLEL CIRCUIT SPECIFICATION) (SERIAL NO.: 10675 AND UP)...............................................................................................946
		SUPER DOZER SPECIFICATION.........................................................................................................................................................947
	ELECTRICAL CIRCUIT DIAGRAM............................................................................................................................................................948
		SINGLE TILT AND DUAL TILT SPECIFICATIONS..........................................................................................................................................948
			CHASSIS ELECTRICAL CIRCUIT DIAGRAM (1/3)......................................................................................................................................948
			CHASSIS ELECTRICAL CIRCUIT DIAGRAM (2/3)......................................................................................................................................949
			CHASSIS ELECTRICAL CIRCUIT DIAGRAM (3/3)......................................................................................................................................950
		SUPER DOZER SPECIFICATION.........................................................................................................................................................951
			CHASSIS ELECTRICAL CIRCUIT DIAGRAM (1/3)......................................................................................................................................951
			CHASSIS ELECTRICAL CIRCUIT DIAGRAM (2/3)......................................................................................................................................952
			CHASSIS ELECTRICAL CIRCUIT DIAGRAM (3/3)......................................................................................................................................953
		HEAVY-DUTY SPECIFICATION..........................................................................................................................................................954
			CHASSIS ELECTRICAL CIRCUIT DIAGRAM (1/3)......................................................................................................................................954
			CHASSIS ELECTRICAL CIRCUIT DIAGRAM (2/3)......................................................................................................................................955
			CHASSIS ELECTRICAL CIRCUIT DIAGRAM (3/3)......................................................................................................................................956
		ELECTRICAL CIRCUIT DIAGRAM INSIDE CAB.............................................................................................................................................957

DESCRIPTION:

KOMATSU D475A-3 SHOP MANUAL SEBM017209 – PDF DOWNLOAD

GENERAL
This shop manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an
accurate understanding of the product and by showing him the correct way to perform repairs and make judgements.
Make sure you understand the contents of this manual and use it to full effect at every opportunity.
This shop manual mainly contains the necessary technical information for operations performed in a service
workshop. For ease of understanding, the manual is divided into the following chapters; these chapters are further
divided into the each main group of components.
STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an understanding
of the structure, but also serves as reference material for troubleshooting.
In addition, this section may contain hydraulic circuit diagrams, electric circuit diagrams, and maintenance
standards.
TESTING AND ADJUSTING
This section explains checks to be made before and after performing repairs, as well as adjustments to
be made at completion of the checks and repairs.
Troubleshooting charts correlating “Problems” with “Causes” are also included in this section.
DISASSEMBLY AND ASSEMBLY
This section explains the procedures for removing, installing, disassembling and assembling each component,
as well as precautions for them.
MAINTENANCE STANDARD
This section gives the judgment standards for inspection of disassembled parts.
The contents of this section may be described in STRUCTURE AND FUNCTION.
OTHERS
This section mainly gives hydraulic circuit diagrams and electric circuit diagrams.
In addition, this section may give the specifications of attachments and options together

S.S 12/12/24

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