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KOMATSU D475A-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:30126 & UP) KOMATSU D475A 5E0 – PDF DOWNLOAD
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- KOMATSU D475A-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL
- SERIAL NUMBER:30126 & UP
- PUBLICATION NUMBER:TEN00374-00
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Description
KOMATSU D475A-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:30126 & UP) KOMATSU D475A 5E0
KOMATSU D475A-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:30126 & UP) KOMATSU D475A 5E0 – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU D475A-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:30126 & UP) KOMATSU D475A 5E0
- This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety.
- In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time.
- Location to Keep Operation & Maintenance Manual Operation and Maintenance Manual pocket at the rear of the operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement. For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-9)”. This manual uses the international units (SI) for units of measurement.
- For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication. Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
- The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example: 1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
TABLE OF CONTENTS:
KOMATSU D475A-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:30126 & UP) KOMATSU D475A 5E0
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION......................................................................... 4 INTRODUCTION............................................................................... 5 USE OF MACHINE......................................................................... 5 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................................... 5 VISIBILITY FROM OPERATOR'S SEAT........................................................ 6 NECESSARY INFORMATION...................................................................... 7 PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE.......................... 7 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 7 BLADE SERIAL NO. PLATE POSITION........................................................ 8 RIPPER SERIAL NO. PLATE POSITION....................................................... 8 POSITION OF SERVICE METER.............................................................. 8 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 9 CONTENTS................................................................................... 10 SAFETY......................................................................................... 14 SAFETY..................................................................................... 15 SAFETY LABELS.............................................................................. 18 POSITIONS OF SAFETY PICTOGRAMS......................................................... 18 SAFETY LABELS.......................................................................... 19 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 23 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 23 PREPARATIONS FOR SAFE OPERATION........................................................ 23 FIRE PREVENTION........................................................................ 25 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 26 DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 28 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 28 UNAUTHORIZED MODIFICATION.............................................................. 28 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 28 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 29 PRECAUTIONS FOR OPERATION.................................................................. 30 PRECAUTIONS FOR JOBSITE................................................................ 30 STARTING ENGINE........................................................................ 32 OPERATION.............................................................................. 35 TRANSPORTATION......................................................................... 39 TOWING................................................................................. 40 PRECAUTIONS FOR MAINTENANCE................................................................ 41 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 41 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 45 OPERATION...................................................................................... 52 GENERAL VIEW............................................................................... 53 GENERAL VIEW OF MACHINE................................................................ 53 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 54 EXPLANATION OF COMPONENTS.................................................................. 56 FRONT PANEL............................................................................ 56 SWITCHES............................................................................... 86 CONTROL LEVERS, PEDALS................................................................. 95 DUST INDICATOR.........................................................................104 POWER SOURCE...........................................................................104 FUSE BOX...............................................................................105 DOOR OPEN LOCK.........................................................................110 SASH GLASS INTERMEDIATE LOCK...........................................................110 CAP WITH LOCK..........................................................................111 DOOR POCKET............................................................................112 ASHTRAY................................................................................113 TOOL BOX...............................................................................113 CLEAN INTERIOR OF CAB..................................................................113 CAR STEREO, HANDLING...................................................................114 AIR CONDITIONER, HANDLING..............................................................123 OPERATION..................................................................................140 CHECK BEFORE STARTING ENGINE, ADJUST...................................................140 STARTING ENGINE........................................................................162 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................170 STOPPING ENGINE........................................................................173 MOVING MACHINE.........................................................................174 STOPPING MACHINE.......................................................................176 SHIFTING GEAR..........................................................................177 SHIFTING BETWEEN FORWARD AND REVERSE...................................................182 STEERING MACHINE.......................................................................184 PRECAUTIONS FOR OPERATION..............................................................186 PARKING MACHINE........................................................................189 CHECK AFTER STOPPING ENGINE............................................................190 CHECK AFTER FINISHING WORK.............................................................191 LOCKING................................................................................191 WORK POSSIBLE USING BULLDOZER..........................................................192 EFFECTIVE USE OF MODE SELECTION SYSTEM.................................................194 RIPPER OPERATION.......................................................................199 OPERATING METHOD FOR RIPPING OPERATIONS................................................202 ADJUSTING POSTURE OF WORK EQUIPMENT....................................................207 TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................210 TRANSPORTATION.............................................................................212 TRANSPORTATION PROCEDURE...............................................................212 LOADING, UNLOADING WORK................................................................212 METHOD OF LIFTING MACHINE..............................................................215 TRAVELING ON ROADS.....................................................................216 REMOVAL OF CAB.........................................................................217 INSTALLATION OF CAB....................................................................220 INSTALLATION OF ROPS...................................................................221 COLD WEATHER OPERATION.....................................................................222 PRECAUTIONS FOR LOW TEMPERATURE........................................................222 AFTER COMPLETION OF WORK...............................................................224 AFTER COLD WEATHER.....................................................................224 LONG-TERM STORAGE..........................................................................225 BEFORE STORAGE.........................................................................225 DURING STORAGE.........................................................................225 AFTER STORAGE..........................................................................225 STARTING MACHINE AFTER LONG-TERM STORAGE...............................................225 TROUBLESHOOTING............................................................................226 AFTER RUNNING OUT OF FUEL..............................................................226 METHOD OF TOWING MACHINE...............................................................226 IF BATTERY IS DISCHARGED...............................................................228 OTHER TROUBLE..........................................................................233 WHEN MODE SELECTION SYSTEM FLASHES.....................................................238 MAINTENANCE....................................................................................240 GUIDES TO MAINTENANCE......................................................................241 OUTLINES OF SERVICE........................................................................244 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................244 OUTLINE OF ELECTRIC SYSTEM.............................................................248 HANDLING HYDRAULIC RELATED EQUIPMENT...................................................248 WEAR PARTS.................................................................................249 WEAR PARTS LIST........................................................................249 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................251 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....253 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................254 TORQUE LIST............................................................................254 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................255 SAFETY CRITICAL PARTS..................................................................256 MAINTENANCE SCHEDULE CHART.................................................................258 MAINTENANCE SCHEDULE CHART.............................................................258 SERVICE PROCEDURE..........................................................................260 INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................260 WHEN REQUIRED..........................................................................261 CHECK BEFORE STARTING..................................................................292 EVERY 250 HOURS SERVICE................................................................293 EVERY 500 HOURS SERVICE................................................................301 EVERY 1000 HOURS SERVICE...............................................................307 EVERY 2000 HOURS SERVICE...............................................................315 EVERY 4000 HOURS SERVICE...............................................................325 EVERY 8000 HOURS SERVICE...............................................................329 SPECIFICATIONS.................................................................................330 SPECIFICATIONS.............................................................................331 ATTACHMENTS, OPTIONS...........................................................................332 GENERAL PRECAUTIONS........................................................................333 PRECAUTIONS RELATED TO SAFETY..........................................................333 SELECTION OF TRACK SHOE....................................................................334 SELECTION OF TRACK SHOES...............................................................334 PROCEDURE FOR SELECTING RIPPER POINT.......................................................335 EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER...........................................336 BLADE CONDITION........................................................................336 DOZING WORK............................................................................338 LEVELING (SPREADING) OPERATION.........................................................340 DITCHING OPERATION.....................................................................340 BOULDER RAISING OPERATION..............................................................340 SIDE-CUTTING OPERATIONS................................................................341 HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)............................341 SHOE SLIP CONTROL..........................................................................342 MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)........................................342 EFFECTIVE USE OF MODE SELECTION SYSTEM.................................................343 IF MODE SELECTION SYSTEM FLASHES.......................................................350 HANDLING MACHINES EQUIPPED WITH VHMS.......................................................351 VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED..................................351 VHMS AND COMMUNICATIONS TERMINAL INSTALLED.............................................352 INDEX..........................................................................................354
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