KOMATSU D475A-5E0 D475ASD-5E0 BULLDOZER FIELD ASSEMBLY INSTRUCTION MANUAL (SN:30001 & UP) KOMATSU D475A-5E0 – PDF DOWNLOAD

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KOMATSU D475A-5E0 D475ASD-5E0 BULLDOZER FIELD ASSEMBLY INSTRUCTION MANUAL (SN:30001 & UP) KOMATSU D475A-5E0

KOMATSU D475A-5E0 D475ASD-5E0 BULLDOZER FIELD ASSEMBLY INSTRUCTION MANUAL (SN:30001 & UP) KOMATSU D475A-5E0 – PDF DOWNLOAD:

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KOMATSU D475A-5E0 D475ASD-5E0 BULLDOZER FIELD ASSEMBLY INSTRUCTION MANUAL (SN:30001 & UP) KOMATSU D475A-5E0

• Since this machine is large in size, it is divided into some units to meet the transportation conditions and regulations applied to the transportation route when shipped from our factory. This manual describes how to assemble the units into the complete machine in the field. We hope that this machine will display its quality and you will use it safely according to the operation manual.
• Many units are large in size and heavy in weight and may be handled in a dangerous place or posture and many workers may have to work together to sling them with cranes. Accordingly, before starting the assembly work, the work supervisor is required to hold a safety meeting to oblige the workers to put on protective gear and appoint a work leader and a crane work signal man and allot roles to all the workers for safe work.
• In particular, the above meeting is more important when worker of different languages and customs work together. The following is a reference supervision system diagram. When the work equipment is installed, the engine must be operated. Accordingly, before installing the work equipment, inspect and maintain the machine thoroughly.
• Note that this manual does not describe the whole specification of the machine but describes only the basic specification. If you have any question when dividing and transporting the machine by yourself in future, ask one of our distributors.

TABLE OF CONTENTS:

KOMATSU D475A-5E0 D475ASD-5E0 BULLDOZER FIELD ASSEMBLY INSTRUCTION MANUAL (SN:30001 & UP) KOMATSU D475A-5E0

Cover................................................................................................  1
Preface..............................................................................................  2
CONTENTS.............................................................................................  4
SPECIFICATIONS.......................................................................................  6
PRECAUTIONS FOR FIELD ASSEMBLY.......................................................................  8
DISPOSAL OF REMOVED PARTS............................................................................  9
ASSEMBLY PROCEDURE, NECESSARY EQUIPMENT, AND SCHEDULE................................................ 10
KIT LAYOUT DIAGRAM................................................................................... 11
STYLE FOR TRANSPORTATION............................................................................. 12
TOOLS LIST FOR FIELD ASSEMBLY........................................................................ 18
SKETCH OF TOOLS...................................................................................... 21
TIGHTENING TORQUE.................................................................................... 30
COATING MATERIALS.................................................................................... 34
A. Assembly.......................................................................................... 36
	A- 1. Setting of track shoe...................................................................... 37
	A- 2. Setting of the machine..................................................................... 38
	A- 3. Installation of blade lift hydraulic cylinder.............................................. 41
	A- 4. Installation of undercarriage.............................................................. 47
	A- 5. Adding oil to pivot chamber................................................................ 63
	A- 6. Check of oil and coolant levels............................................................ 64
	A- 7. Installation of ripper..................................................................... 66
	A- 8. Installation of trunnion................................................................... 71
	A- 9. Installation of track shoe................................................................. 72
	A-10. Check track tension........................................................................ 75
	A-11. Assembly of blade.......................................................................... 77
	A-12. Installation of blade...................................................................... 97
	A-13. Installation of operator's cab.............................................................105
	A-14. Installation of ROPS.......................................................................125
	A-15. Installing direction of exhaust pipe.......................................................126
	A-16. Installation of giant ripper shank.........................................................127
	A-17. Adjustment of arm joint (U-blade)..........................................................128
	A-18. Installation of counterweight..............................................................129
	A-19. Procedure for adjusting blade tilt angle limit.............................................130
	A-20. Method of checking auto-reset system (Superdozer)..........................................139
	A-21. Installation of ORBCOMM antenna and wiring harness.........................................140
	A-22. Installing lunchbox band (if equipped).....................................................141
	A-23. Greasing each part of work equipment.......................................................143
	A-24. Bleeding air from hydraulic cylinders......................................................146
	A-25. Air bleeding from work equipment pump and fan pump.........................................147
M. CHECK AND MAINTENANCE PROCEDURES AFTER COMPLETION OF ASSEMBLY.....................................148
	M- 1. Check and adjustment of operator’s cab.....................................................149
	M- 2. Inspection of machine monitor..............................................................156
	M- 3. No-injection cranking of engine............................................................169
	M- 4. Setting procedure of user adjust mode......................................................172
	M- 5. Replacement of return filter (Replacement of standard filter -> special flushing parts)....175
	M- 6. Flushing of hydraulic circuit, and bleeding air from hydraulic cylinders (Part 1)..........177
	M- 7. Replacement of return filter (Replacement of special flushing parts -> standard filter)....178
	M- 8. Bleeding air from hydraulic cylinders (Part 2).............................................180
APPENDIX 1. 
 INSTALLATION OF SPILL GUARDS...........................................................182
APPENDIX 2.  PRECAUTIONS FOR INITIALIZATION PROCEDURES FOR VHMS CONTROLLER...........................196
FIELD ASSEMBLY INSPECTION REPORT (U-DOZER SPECIFICATION).............................................218
FIELD ASSEMBLY INSPECTION REPORT (SUPERDOZER SPECIFICATION)..........................................232

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