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KOMATSU D475ASD-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:30001 & UP) KOMATSU D475ASD-5E0 – PDF DOWNLOAD
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- KOMATSU D475ASD-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL
- SERIAL NUMBER:30001 & UP
- PUBLICATION NUMBER:TEN00136-05
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Description
KOMATSU D475ASD-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:30001 & UP) KOMATSU D475ASD-5E0
KOMATSU D475ASD-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:30001 & UP) KOMATSU D475ASD-5E0 – PDF DOWNLOAD:
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TABLE OF CONTENTS:
KOMATSU D475ASD-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:30001 & UP) KOMATSU D475ASD-5E0
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 FOREWORD................................................................................... 3 SAFETY INFORMATION......................................................................... 6 INTRODUCTION............................................................................... 8 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................................... 8 VISIBILITY FROM OPERATOR'S SEAT........................................................ 9 BREAKING IN THE MACHINE................................................................ 10 NECESSARY INFORMATION...................................................................... 11 PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE.......................... 11 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 11 BLADE SERIAL NO. PLATE POSITION........................................................ 12 POSITION OF SERVICE METER.............................................................. 12 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 12 CONTENTS................................................................................... 13 SAFETY......................................................................................... 16 SAFETY..................................................................................... 17 SAFETY LABELS.............................................................................. 19 POSITIONS OF SAFETY PICTOGRAMS......................................................... 19 SAFETY LABELS.......................................................................... 20 GENERAL PRECAUTIONS........................................................................ 24 PRECAUTIONS FOR OPERATION.................................................................. 33 BEFORE STARTING ENGINE................................................................. 33 OPERATION.............................................................................. 35 TRANSPORTATION......................................................................... 39 BATTERY................................................................................ 40 TOWING................................................................................. 42 PRECAUTIONS FOR MAINTENANCE................................................................ 43 OPERATION...................................................................................... 52 GENERAL VIEW............................................................................... 53 GENERAL VIEW OF MACHINE................................................................ 53 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 54 EXPLANATION OF COMPONENTS.................................................................. 56 FRONT PANEL............................................................................ 56 SWITCHES............................................................................... 86 CONTROL LEVERS, PEDALS................................................................. 91 DUST INDICATOR......................................................................... 97 POWER SOURCE........................................................................... 97 FUSE BOX............................................................................... 98 DOOR OPEN LOCK.........................................................................102 SASH GLASS INTERMEDIATE LOCK...........................................................102 CAP WITH LOCK..........................................................................103 DOOR POCKET............................................................................105 ASHTRAY................................................................................105 TOOL BOX...............................................................................105 CLEAN INTERIOR OF CAB..................................................................105 CAR STEREO, HANDLING...................................................................106 AIR CONDITIONER, HANDLING..............................................................115 OPERATION..................................................................................132 CHECK BEFORE STARTING ENGINE, ADJUST...................................................132 STARTING ENGINE........................................................................153 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................161 STOPPING ENGINE........................................................................164 MOVING MACHINE.........................................................................165 STOPPING MACHINE.......................................................................167 SHIFTING GEAR..........................................................................168 SHIFTING BETWEEN FORWARD AND REVERSE...................................................173 STEERING MACHINE.......................................................................175 PRECAUTIONS FOR OPERATION..............................................................178 PARKING MACHINE........................................................................181 CHECK AFTER STOPPING ENGINE............................................................182 CHECK AFTER FINISHING WORK.............................................................183 LOCKING................................................................................183 PROHIBITED WORK OF SUPER DOZER.........................................................184 EFFECTIVE USE OF SUPER DOZER...........................................................186 EFFECTIVE USE OF MODE SELECTION SYSTEM.................................................189 ADJUSTING POSTURE OF WORK EQUIPMENT....................................................194 TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................195 TRANSPORTATION.............................................................................197 TRANSPORTATION PROCEDURE...............................................................197 LOADING, UNLOADING WORK................................................................197 METHOD OF LIFTING MACHINE..............................................................200 TRAVELING ON ROADS.....................................................................201 REMOVAL OF CAB.........................................................................202 INSTALLATION OF CAB....................................................................205 INSTALLATION OF ROPS...................................................................206 COLD WEATHER OPERATION.....................................................................207 PRECAUTIONS FOR LOW TEMPERATURE........................................................207 AFTER COMPLETION OF WORK...............................................................209 AFTER COLD WEATHER.....................................................................209 LONG-TERM STORAGE..........................................................................210 BEFORE STORAGE.........................................................................210 DURING STORAGE.........................................................................210 AFTER STORAGE..........................................................................210 STARTING MACHINE AFTER LONG-TERM STORAGE...............................................210 TROUBLESHOOTING............................................................................211 AFTER RUNNING OUT OF FUEL..............................................................211 METHOD OF TOWING MACHINE...............................................................212 IF BATTERY IS DISCHARGED...............................................................213 OTHER TROUBLE..........................................................................217 WHEN MODE SELECTION SYSTEM FLASHES.....................................................221 MAINTENANCE....................................................................................222 GUIDES TO MAINTENANCE......................................................................223 OUTLINES OF SERVICE........................................................................226 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................226 OUTLINE OF ELECTRIC SYSTEM.............................................................229 HANDLING HYDRAULIC RELATED EQUIPMENT...................................................230 WEAR PARTS.................................................................................231 WEAR PARTS LIST........................................................................231 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................232 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....234 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................235 TORQUE LIST............................................................................235 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................236 SAFETY CRITICAL PARTS..................................................................237 MAINTENANCE SCHEDULE CHART.................................................................239 MAINTENANCE SCHEDULE CHART.............................................................239 SERVICE PROCEDURE..........................................................................241 INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................241 WHEN REQUIRED..........................................................................242 CHECK BEFORE STARTING..................................................................274 EVERY 250 HOURS SERVICE................................................................275 EVERY 500 HOURS SERVICE................................................................283 EVERY 1000 HOURS SERVICE...............................................................289 EVERY 2000 HOURS SERVICE...............................................................297 EVERY 4000 HOURS SERVICE...............................................................306 EVERY 8000 HOURS SERVICE...............................................................310 SPECIFICATIONS.................................................................................312 SPECIFICATIONS.............................................................................313 ATTACHMENTS, OPTIONS...........................................................................314 GENERAL PRECAUTIONS........................................................................315 PRECAUTIONS RELATED TO SAFETY..........................................................315 SELECTION OF TRACK SHOE....................................................................316 SELECTION OF TRACK SHOES...............................................................316 HANDLING MACHINES EQUIPPED WITH VHMS.......................................................317 VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED..................................317 VHMS AND COMMUNICATIONS TERMINAL INSTALLED.............................................318 INDEX..........................................................................................320
DESCRIPTION:
KOMATSU D475ASD-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:30001 & UP) KOMATSU D475ASD-5E0
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance
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