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KOMATSU D51EXi-22 D51PXi-22 CRAWLER DOZER OPERATION & MAINTENANCE MANUAL(SN: B13500 and up) – PDF DOWNLOAD
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- KOMATSU D51EXi-22 D51PXi-22 CRAWLER DOZER OPERATION & MAINTENANCE MANUAL
- PUBLICATION NUMBER:KEAM019300
- SERIAL NUMBERS: D51EXi-22 B13500 and up
D51PXi-22 B13500 and up
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Description
KOMATSU D51EXi-22 D51PXi-22 CRAWLER DOZER OPERATION & MAINTENANCE MANUAL(SN: B13500 and up)
KOMATSU D51EXI-22 D51PXI-22 CRAWLER DOZER OPERATION & MAINTENANCE MANUAL(SN: B13500 AND UP) – PDF DOWNLOAD:
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KOMATSU D51EXi-22 D51PXi-22 CRAWLER DOZER OPERATION & MAINTENANCE MANUAL(SN: B13500 and up)
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.
STARTING YOUR WORK OPERATIONS
• Before operating the machine, walk around it and check for people or objects that might be in the way.
• Do not start the engine if warning tags have been attached to the steering wheel or control levers.
• Sound your horn to warn others in the area before starting the engine or moving the machine.
• Operate the machine in a seated position only, with the seat belt fastened snugly around your waist.
• Do not allow anyone in the cab or on the machine during operations.
• Be sure all personnel are clear from your work site before starting any work operations
TABLE OF CONTENTS:
KOMATSU D51EXi-22 D51PXi-22 CRAWLER DOZER OPERATION & MAINTENANCE MANUAL(SN: B13500 and up)
FOREWORD ........................................................................ 4 BEFORE READING THIS MANUAL................................................... 4 SAFETY INFORMATION........................................................... 5 INTRODUCTION................................................................. 6 USE OF MACHINE........................................................... 6 DIRECTIONS OF MACHINE.................................................... 6 PRODUCT IDENTIFICATION....................................................... 7 PRODUCT IDENTIFICATION PLATE............................................. 7 ENGINE SERIAL NUMBER AND EMISSION LABEL.................................. 8 SERIAL NUMBERS AND DEALER INFORMATION........................................ 9 MODEL: D51EXi/PXi-22..................................................... 9 INTRODUCTION................................................................. 10 MACHINE FEATURES......................................................... 10 CONTENTS .................................................................... 11 SAFETY .......................................................................... 25 SAFETY AND WARNING DECALS.................................................... 26 LOCATION OF THE SAFETY DECALS............................................ 27 GENERAL SAFETY RULES AND PRECAUTIONS......................................... 32 GENERAL SAFETY RULES..................................................... 32 UNAUTHORIZED MODIFICATIONS........................................... 33 GENERAL SAFETY AT JOB SITE........................................... 33 WORKING ON LOOSE GROUND.............................................. 33 SAFETY FEATURES.......................................................... 34 PERSONAL PROTECTIVE EQUIPMENT............................................ 34 FIRE AND EXPLOSION PREVENTION............................................ 35 FIRE CAUSED BY FUEL OR OIL........................................... 35 FIRE CAUSED BY ACCUMULATION OF FLAMMABLE MATERIAL.................... 35 FIRE FROM ELECTRICAL SYSTEM.......................................... 36 FIRE FROM HYDRAULIC LINE............................................. 36 WINDSHIELD WASHER FLUID.............................................. 36 ACTION IF FIRE OCCURS.................................................... 36 DUST HAZARDS............................................................. 36 BLAST ZONE HAZARD........................................................ 37 KEEP OPERATOR'S CAB CLEAN................................................ 37 UNAUTHORIZED MODIFICATIONS............................................... 37 LEAVING OPERATOR’S COMPARTMENT........................................... 38 PARKING BRAKE AND EQUIPMENT LOCKS.................................... 38 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................... 39 WHEN STANDING UP FROM OPERATOR'S SEAT................................ 39 WHEN LEAVING MACHINE................................................. 39 MOUNTING AND DISMOUNTING................................................. 40 CRUSH OR PINCH POINT DANGERS............................................. 40 FIRE EXTINGUISHER AND FIRST AID KIT...................................... 40 INSIDE OPERATOR’S COMPARTMENT............................................ 41 PRECAUTIONS WHEN USING ROPS.............................................. 41 PRECAUTIONS FOR OPERATION................................................ 41 IN COLD AREAS........................................................ 41 PRECAUTIONS FOR BLADE AUTOMATIC CONTROL.................................. 42 PRECAUTIONS BEFORE STARTING OPERATIONS....................................... 43 PRE-OPERATIONAL CHECKS................................................... 43 STARTING YOUR WORK OPERATIONS............................................ 43 WORK SITE HAZARDS........................................................ 43 AVOIDING DANGEROUS SITUATIONS............................................ 44 HIGH VOLTAGE LINES....................................................... 46 RULES FOR ROAD TRAVEL........................................................ 47 PRECAUTIONS WHEN TRAVELING............................................... 47 USING BRAKES......................................................... 47 RULES FOR TRAVELING IN REVERSE........................................... 48 TRAVELING ON ICY OR SNOW-COVERED SURFACES................................ 48 WORKING ON LOOSE OR UNSTABLE GROUND...................................... 48 TRAVEL ON SLOPES......................................................... 48 PARKING THE MACHINE...................................................... 49 PRECAUTIONS DURING MAINTENANCE OPERATIONS.................................... 50 WARNING TAGS............................................................. 50 EQUIPMENT STORAGE........................................................ 50 WORKING UNDER THE MACHINE................................................ 51 USING DROP LAMPS......................................................... 51 KEEPING THE MACHINE CLEAN................................................ 51 KEEP WORKPLACE CLEAN AND TIDY............................................ 51 APPOINT LEADER WHEN WORKING WITH OTHERS.................................. 51 STOP ENGINE BEFORE CARRYING OUT MAINTENANCE.............................. 52 RUNNING THE MACHINE DURING MAINTENANCE................................... 53 RULES FOR REFUELING THE MACHINE.......................................... 53 COOLING SYSTEM PRECAUTIONS............................................... 53 WORK UNDER THE MACHINE................................................... 53 PRECAUTIONS WHEN USING HAMMER............................................ 54 TURN THE BATTERY DISCONNECT SWITCH TO THE OFF POSITION................... 54 REPAIR WELDING........................................................... 54 ENGINE SYSTEM HIGH VOLTAGE............................................... 54 BATTERY PRECAUTIONS...................................................... 55 STARTING THE MACHINE..................................................... 56 HIGH PRESSURE HOSES...................................................... 56 HANDLING HIGH-PRESSURE HOSES......................................... 56 PRECAUTION FOR HIGH FUEL PRESSURE........................................ 57 HIGH TEMPERATURE AREAS................................................... 57 ROTATING PARTS........................................................... 57 DISPOSAL OF WASTE MATERIALS.............................................. 57 MERCURY CONTAINING COMPONENT(S).......................................... 57 USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION....................... 58 DO NOT DISASSEMBLE RECOIL SPRING......................................... 58 ACCUMULATOR AND GAS SPRING............................................... 58 CRITICAL PARTS........................................................... 59 PRECAUTIONS FOR CHECK AND MAINTENANCE.................................... 60 PRECAUTIONS FOR iB GNSS ANTENNA.......................................... 60 TRANSPORTING THE MACHINE..................................................... 61 LOADING AND SECURING THE MACHINE......................................... 61 TOWING THE MACHINE....................................................... 62 OPERATION ....................................................................... 65 GENERAL VIEWS................................................................ 66 VIEW OF MACHINE.......................................................... 66 VIEW OF CONTROLS AND GAUGES.............................................. 68 MACHINE MONITOR SYSTEM....................................................... 70 MONITOR LAYOUT........................................................... 70 BASIC OPERATION OF MONITOR PANEL......................................... 71 CHECK MONITOR SYSTEM..................................................... 72 MONITOR CHECK ITEMS.......................................................... 73 EMERGENCY ALERTS......................................................... 73 ENGINE OIL PRESSURE CAUTION LAMP..................................... 73 ENGINE COOLANT TEMPERATURE CAUTION LAMP.............................. 74 HYDRAULIC OIL TEMPERATURE CAUTION LAMP............................... 74 HST CHARGE PRESSURE CAUTION LAMP..................................... 74 CHARGE FILTER CLOG CAUTION LAMP...................................... 74 WARNING ALERTS........................................................... 75 BATTERY CHARGE CAUTION LAMP.......................................... 75 AIR CLEANER CLOGGING CAUTION LAMP.................................... 76 WATER IN FUEL LAMP................................................... 76 MAINTENANCE CAUTION LAMP............................................. 76 CONSOLE CONTROL SWITCHES..................................................... 77 SWITCH LAYOUT VIEW....................................................... 77 LAMP SWITCH.......................................................... 77 BUZZER CANCEL SWITCH................................................. 78 INFORMATION SWITCH................................................... 78 HEATER SWITCH........................................................ 78 IGNITION SWITCH...................................................... 79 HORN SWITCH.......................................................... 80 WIPER SWITCH......................................................... 80 CAB LAMP SWITCH...................................................... 81 CIGARETTE LIGHTER.................................................... 81 ACCESSORY SOCKET..................................................... 81 METER DISPLAY............................................................ 82 ENGINE COOLANT TEMPERATURE GAUGE..................................... 82 HYDRAULIC OIL TEMPERATURE GAUGE...................................... 83 DISPLAY PANEL (A).................................................... 83 FUEL LEVEL GAUGE..................................................... 87 REVERSE TRAVEL SPEED SET SWITCH...................................... 87 SHIFT MODE SWITCH.................................................... 87 ENGINE INTAKE AIR PRE-HEAT PILOT LAMP................................ 87 DISPLAY PANEL (B).................................................... 88 FAN ROTATION SELECTOR SWITCH......................................... 89 FLOAT MODE MONITOR................................................... 89 WARNING LAMP VIEW........................................................ 90 WARNING LAMP (1)..................................................... 90 USING FAILURE CODE DISPLAY........................................... 91 USING MAINTENANCE MODE............................................... 92 METHOD OF SELECTING EACH MODE........................................ 93 USING OIL AND FILTER MAINTENANCE MODE................................ 94 USING ADJUSTMENT MODE................................................ 95 CONTROL LEVERS AND PEDALS.................................................... 98 LEVER LAYOUT VIEW............................................................ 98 LOCK LEVERS.............................................................. 98 JOYSTICK (STEERING, DIRECTIONAL AND GEAR................................. 99 SHIFT LEVER)............................................................. 99 BLADE CONTROL LEVER......................................................100 ANGLING CONTROL..........................................................101 WORK EQUIPMENT LOCK LEVER................................................102 FUEL CONTROL DIAL........................................................103 DECELERATOR PEDAL........................................................104 BRAKE PEDAL..............................................................104 PARKING BRAKE LEVER......................................................105 DOOR AND WINDOW SYSTEM.......................................................106 DOOR - OPEN LOCK.........................................................106 SASH GLASS INTERMEDIATE LOCK.............................................106 SAFETY LOCKS AND SECURITY....................................................107 DOOR LOCK................................................................107 CAP, COVER WITH LOCK.....................................................107 METHOD OF OPENING OR CLOSING HYDRAULIC TANK CAP......................108 OPEN AND CLOSE FUEL FILLER PORT CAP......................................109 OPEN.................................................................109 CLOSE................................................................109 METHOD OF OPENING AND CLOSING COVER WITH LOCK............................109 TO OPEN THE COVER (LOCKED COVER).....................................109 TO LOCK THE COVER....................................................109 LOCKABLE AREAS...........................................................110 SEAT POCKET..........................................................110 ADDITIONAL FEATURES AND ACCESSORIES..........................................111 AIR CONDITIONER AND FEET HEATER..........................................111 GENERAL DESCRIPTION OF CONTROL PANEL.................................111 MODE SELECTOR SWITCH.................................................111 BLOWER SPEED SELECTOR SWITCH.........................................112 TEMPERATURE CONTROL SWITCH...........................................112 PRECAUTIONS WHEN USING AIR CONDITIONER...............................113 FEET HEATER..........................................................114 RADIO....................................................................115 EXPLANATION OF FEATURES..............................................115 POWER SWITCH/VOLUME..................................................116 AUTO-STORE/PRESET SCAN BUTTON........................................116 BASS CONTROL KNOB....................................................116 TREBLE CONTROL KNOB..................................................117 LOUDNESS BUTTON......................................................117 TIME/RADIO DISPLAY SELECTOR BUTTON...................................117 TAPE EJECT BUTTON....................................................118 CASSETTE DOOR........................................................118 FAST FORWARD, REWIND BUTTONS.........................................118 PRESET BUTTONS.......................................................118 METAL TAPE BUTTON....................................................119 MANUAL TUNING BUTTONS................................................119 SEEK TUNING BUTTONS..................................................119 BAND SELECTOR BUTTON.................................................119 METHOD OF OPERATION..................................................120 LISTENING TO RADIO...................................................121 LISTENING TO A CASSETTE TAPE.........................................121 REVERSING TAPE.......................................................122 PRECAUTION WHEN USING................................................122 ASHTRAY..................................................................123 LUNCH BOX HOLDER STRAP...................................................123 CUP HOLDER...............................................................123 TOOL BOX.................................................................123 GREASE PUMP HOLDER.......................................................124 ELECTRICAL POWER ADAPTER.................................................124 BATTERY DISCONNECT SWITCH....................................................125 FUSES........................................................................126 FUSES....................................................................126 FUSE CAPACITIES AND CIRCUIT NAMES....................................126 PRECAUTIONS BEFORE STARTING WORK OPERATIONS..................................129 PRE-OPERATIONAL CHECKS...................................................129 WALK-AROUND CHECKS...................................................129 CHECKS BEFORE STARTING...............................................130 ADJUSTMENTS BEFORE OPERATION.........................................144 ADJUST ARMREST.......................................................145 FASTENING AND REMOVING SEAT BELT.....................................145 ADJUSTING MIRROR.....................................................146 OPERATIONS AND CHECKS BEFORE.........................................146 STARTING ENGINE......................................................146 STARTING THE ENGINE......................................................148 NORMAL OR COLD START PROCEDURES......................................148 COLD WEATHER STARTS..................................................149 OPERATIONS AND CHECKS AFTER STARTING ENGINE..................................153 BREAKING IN THE MACHINE..................................................153 WARMING UP ENGINE....................................................153 STARTING IN COLD WEATHER.............................................154 STOPPING THE ENGINE......................................................156 MOVING, STEERING, STOPPING AND PARKING THE MACHINE...........................157 PREPARATIONS FOR MOVING THE MACHINE......................................157 MOVING MACHINE FORWARD OR REVERSE....................................158 CHANGING SPEED RANGES................................................160 STEERING THE MACHINE.....................................................162 NORMAL TURN..........................................................162 MAKING A LEFT OR RIGHT TURN..........................................162 MAKING A PIVOT TURN..................................................163 TURNING WHILE DESCENDING A SLOPE.....................................163 COUNTER-ROTATION TURN................................................163 STOPPING THE MACHINE.....................................................164 PARKING MACHINE..........................................................166 CHECK AFTER FINISHING WORK...........................................167 CHECK AFTER SHUTTING OFF ENGINE......................................167 STARTING YOUR WORK OPERATIONS................................................168 AVOIDING DANGEROUS SITUATIONS............................................168 HIGH VOLTAGE LINES.......................................................170 OPERATING THE MACHINE....................................................171 PAY ATTENTION TO GAUGES..............................................171 PERMISSIBLE WATER DEPTH..............................................171 METHOD OF USING BRAKES...............................................171 WHEN TRAVELING UP OR DOWN HILLS......................................171 PRECAUTIONS ON SLOPES....................................................172 BE AWARE OF FUEL LEVEL...............................................172 PRECAUTIONS WHEN ENGINE STOPS ON A SLOPES............................172 ALWAYS KEEP THE DOORS CLOSED DURING OPERATIONS.......................172 DO NOT MODIFY THE CAB GLASS IN ANY WAY...............................172 PRECAUTIONS FOR BLIND SPOTS CAUSED BY CAB STAYS......................172 CUTTING A GRADE..........................................................173 DOZING...............................................................173 BACK GRADING A SURFACE...............................................173 CUTTING HARD OR FROZEN GROUND OR DITCHING............................174 FELLING TREES, REMOVING STUMPS.......................................174 SIDE-CUTTING OPERATIONS..............................................174 UNDERCARRIAGE CARE.......................................................175 OPERATION METHOD.....................................................175 INSPECTION AND ADJUSTMENT............................................175 INSPECTION AND REPAIR....................................................176 MEASURING LINK PITCH.................................................176 MEASURING HEIGHT OF GROUSER..........................................176 MEASURING OUTSIDE DIAMETER OF TRACK ROLLER...........................177 TRANSPORTING THE MACHINE.....................................................178 LOADING OR UNLOADING A TRAILER...........................................178 PRE-TRANSPORTATION PROCEDURES........................................179 SECURING MACHINE.....................................................180 UNLOADING THE MACHINE................................................183 LIFTING THE MACHINE......................................................184 FOR BASE MACHINE.....................................................184 FOR MACHINE EQUIPPED WITH RIPPER.....................................185 COLD WEATHER OPERATION.......................................................186 FUEL AND LUBRICANTS......................................................186 COOLING SYSTEM COOLANT...................................................186 BATTERY..................................................................187 PRECAUTIONS ON PARTICULAR JOBSITES.......................................188 DISCHARGED BATTERY.......................................................188 REMOVE AND INSTALL BATTERY...........................................189 BATTERY CHARGES......................................................189 STARTING ENGINE WITH BOOSTER CABLES..................................190 GENERAL TROUBLESHOOTING......................................................192 AFTER RUNNING OUT OF FUEL................................................192 TOWING THE MACHINE.......................................................192 WHEN IT IS POSSIBLE TO START ENGINE......................................193 WHEN ENGINE DOES NOT START...............................................193 RELEASING THE BRAKES.................................................193 CONNECTING PUMP TO MACHINE...........................................194 AFTER TOWING MACHINE.....................................................196 ELECTRICAL SYSTEM PROBLEMS...............................................198 MONITOR PANEL............................................................199 CHASSIS PROBLEMS.........................................................200 ENGINE PROBLEMS..........................................................201 LONG TERM STORAGE............................................................202 BEFORE STORAGE...........................................................202 DURING STORAGE...........................................................202 AFTER STORAGE............................................................202 MACHINES EQUIPPED WITH KOMTRAX SYSTEMS.......................................203 BASIC PRECAUTIONS........................................................203 MAINTENANCE .....................................................................205 MAINTENANCE INFORMATION......................................................206 SERVICE METER READING....................................................206 KOMATSU GENUINE REPLACEMENT PARTS........................................206 KOMATSU GENUINE LUBRICANTS...............................................206 WINDSHIELD WASHER FLUID..................................................206 FRESH AND CLEAN LUBRICANTS...............................................206 CHECK DRAINED OIL AND USED FILTER........................................206 FUEL STRAINER............................................................206 WELDING INSTRUCTIONS.....................................................206 DO NOT DROP THINGS INSIDE MACHINE........................................207 DUSTY JOBSITE............................................................207 AVOID MIXING LUBRICANTS..................................................207 HYDRAULIC SYSTEM - AIR BLEEDING..........................................207 HYDRAULIC HOSE INSTALLATION..............................................207 CHECKS AFTER INSPECTION AND MAINTENANCE WORKS............................207 LOCKING THE INSPECTION COVER.............................................208 OPENING OR CLOSING RADIATOR GRILL........................................208 LUBRICANTS, COOLANT AND FILTERS..............................................210 OUTLINE OF SERVICE.......................................................210 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...................210 OIL..................................................................210 FUEL.................................................................210 COOLING SYSTEM COOLANT...............................................211 GREASE...............................................................211 CARRYING OUT KOWA (KOMATSU OIL WEAR ANALYSIS)........................211 OIL AND FUEL STORAGE.................................................212 FILTERS..............................................................212 ELECTRIC SYSTEM MAINTENANCE..............................................213 HANDLING HYDRAULIC SYSTEM................................................213 WEAR PARTS LIST..............................................................214 RECOMMENDED FUEL, COOLANT, AND LUBRICANT.....................................215 RECOMMENDED PRODUCTS OTHER THAN KOMATSU GENUINE OILS.....................217 LUBRICANT AND COOLANT SUPPLIER RECOMMENDATIONS...........................218 TIGHTENING TORQUE SPECIFICATIONS.............................................220 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS................................221 SAFETY RELATED CRITICAL PARTS............................................221 MAINTENANCE SCHEDULE.........................................................222 MAINTENANCE SCHEDULE CHART...............................................222 WHEN REQUIRED................................................................225 CLEANING THE MACHINE.....................................................225 CLEAN TIPS...........................................................225 CLEANING THROUGH ACCESS AREAS........................................225 CHECK ELECTRICAL INTAKE AIR HEATER.......................................228 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT.............................228 CLEANING OR REPLACING OUTER ELEMENT..................................228 REPLACING INNER ELEMENT..............................................230 CLEAN COOLING SYSTEM.....................................................232 FLUSHING THE COOLING SYSTEM..........................................233 TRACK SYSTEM MAINTENANCE.................................................236 CHECK AND TIGHTEN TRACK SHOE BOLTS...................................236 CHECKING AND ADJUSTING TRACK TENSION.................................236 IDLER GUIDE CLEARANCE................................................238 REVERSING OR REPLACING END BITS AND CUTTING EDGES........................240 CHECKING IDLER OIL LEVEL.............................................240 ADJUST PLAY IN CENTER BALL...............................................241 ADJUST PLAY IN PITCH BALL................................................241 MECHANICAL PITCH ROD (ADJUSTABLE)........................................242 ADJUSTMENT...........................................................242 SPECIFICATIONS.......................................................242 ADJUSTMENT OF PITCH ANGLE............................................242 DOOR HINGES..............................................................243 CHECKING WINDOW WASHER FLUID LEVEL.......................................244 MIXTURE RATIO OF PURE WASHER FLUID AND WATER.........................244 CHECKING AIR CONDITIONER.................................................245 CHECK LEVEL OF REFRIGERANT...........................................245 OPERATING AIR CONDITIONER OFF-SEASON.................................245 REPLACE WIPER BLADE......................................................246 REPLACEMENT..........................................................246 RELEASING INTERNAL PRESSURE ON HYDRAULIC SYSTEM..........................247 BLEEDING AIR FROM HYDRAULIC SYSTEM.......................................248 BLEEDING AIR FROM PUMP...............................................248 BLEEDING AIR FROM CYLINDERS..........................................248 CLEAN, CHECK RADIATOR FINS...............................................249 CLEANING BY ROTATING COOLING FAN IN REVERSE DIRECTION................249 CLEANING WITH COMPRESSED AIR.........................................251 CLEAN HYDRAULIC TANK BREATHER............................................253 CLEAN FUEL TANK BREATHER.................................................253 INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...................254 REPLACE FUEL PRE-FILTER CARTRIDGE........................................254 INITIAL 500 HOURS SERVICE (ONLY AFTER THE FIRST 500 HOURS)...................256 REPLACE MAIN FUEL FILTER CARTRIDGE.......................................256 EVERY 50 HOURS MAINTENANCE...................................................258 LUBRICATE................................................................258 DRAINING SEDIMENT FROM FUEL TANK.........................................260 EVERY 250 HOURS MAINTENANCE..................................................261 CHECK OIL LEVEL IN FINAL DRIVE CASE......................................261 CHECKING FINAL DRIVE OIL LEVEL.......................................261 LUBRICATING..............................................................261 CHECK LEVEL OF BATTERY ELECTROLYTE.......................................263 CHECK BRAKE PERFORMANCE..................................................264 AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER).........................266 EVERY 500 HOURS MAINTENANCE..................................................267 REPLACE FUEL PRE-FILTER CARTRIDGE........................................267 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE....270 EVERY 1000 HOURS MAINTENANCE.................................................272 CHANGE OIL IN FINAL DRIVE CASE...........................................272 CHECK ALTERNATOR BELT TENSION............................................272 CHECK ALL TIGHTENING POINTS OF ENGINE INTAKE & EXHAUST PIPE CLAMPS.......272 CHECK FOR LOOSE ROPS MOUNT BOLTS.........................................273 REPLACE PRE AND MAIN FUEL FILTER CARTRIDGES..............................274 REPLACE BREATHER ELEMENT IN FUEL TANK....................................280 REPLACE BREATHER ELEMENT IN HYDRAULIC TANK...............................280 EVERY 2000 HOURS MAINTENANCE.................................................281 CHANGE OIL IN HYDRAULIC TANK, REPLACE OIL FILTER CARTRIDGE...............281 CHECK ALTERNATOR, STARTING MOTOR.........................................283 CHECK ENGINE VALVE CLEARANCE, ADJUST.....................................283 CHECK CHARGE PRESSURE ACCUMULATOR (CONTROL CIRCUIT)......................283 FUNCTION OF ACCUMULATOR..............................................283 CHECKING FUNCTION OF ACCUMULATOR.....................................284 RELEASING PRESSURE IN HYDRAULIC CIRCUIT..............................284 CHECKING PIVOT SHAFT OIL LEVEL.......................................285 EVERY 4000 HOURS MAINTENANCE.................................................286 CHECK WATER PUMP.........................................................286 CHECK VIBRATION DAMPER...................................................286 REPLACE ACCUMULATOR (FOR CONTROL CIRCUIT)................................286 CHECK FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER..........287 CHECK FOR MISSING FUEL SPRAY CAP, HARDENING OF RUBBER....................288 SPECIFICATIONS ..................................................................291 SPECIFICATIONS...............................................................292 OPERATING WEIGHT.........................................................292 MACHINE DIMENSIONS AND WEIGHTS...............................................293 MACHINE SYSTEMS SPECIFICATIONS...............................................294 ENGINE...................................................................294 TRANSMISSION.............................................................295 STEERING SYSTEM..........................................................295 SERVICE REFILL CAPACITIES................................................295 UNDERCARRIAGE............................................................295 OPTIONAL ATTACHMENTS ............................................................297 AUTHORIZED OPTIONAL EQUIPMENT................................................298 BASIC PRECAUTIONS........................................................298 AIR SUSPENSION SEAT..........................................................299 FORESTRY KIT.................................................................301 CABIN POLYCARBONATE PANEL FRONT..........................................302 EQUIPPING FIRE EXTINGUISHER AND FIRST-AID KIT................................303 HANDLING HYDRAULIC RIPPER....................................................304 GENERAL VIEW.............................................................304 EXPLANATION OF COMPONENTS................................................305 RIPPER CONTROL LEVER.................................................305 MAINTENANCE..............................................................309 EVERY 250 HOURS SERVICE..............................................309 OPERATION................................................................306 CHECK BEFORE STARTING ENGINE, ADJUST.................................306 PRECAUTIONS WHEN OPERATING...........................................306 ADJUSTING POSTURE OF WORK EQUIPMENT..................................306 REPLACEMENT OF POINT.................................................307 TROUBLESHOOTING..........................................................308 OTHER TROUBLE........................................................308 iB OPERATION ....................................................................311 HANDLING iB MONITOR .............................................................373 iB INDEX ........................................................................439
PLEASE NOTE:
⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]
